V48A24C500A VICOR | Alldatasheet

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Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 V48A24C500A DC-DC Converter Rev. 5.2 Page 1 of 8 Set your site on VICOR at www.vicorpower.com Shown actual size: 4.6 x 2.2 x 0.5 in 117 x 56 x 12,7 mm Absolute Maximum Ratings Parameter Min Typ Max Unit Baseplate to sink; flat, greased surface 0.08 °C/Watt Baseplate to sink; thermal pad (P/N 20263) 0.07 °C/Watt Baseplate to ambient 4.9 °C/Watt Baseplate to ambient; 1000 LFM 1.1 °C/Watt Thermal capacity 165 Watt-sec/°C Thermal Resistance and Capacity 48V in /24Vout / 500Watts DC-DC Converter Module Model Number V48A24C500A *Features

  • DC input range: 36 - 75V
  • Input surge withstand: 100V for 100ms
  • DC output: 24V
  • Programmable output: 10 to 110%
  • Regulation: ±0.2% no load to full load
  • Efficiency: 87.7%
  • Maximum operating temperature: 100°C at full load
  • Power density: 99W/cubic inch
  • Height above board: 0.43 in. (10,9 mm)
  • Parallelable, with N+M fault tolerance
  • Low noise ZCS/ZVS architecture Typical Applications:telecommunications and distributed power systems Product Overview This DC-DC converter module uses 2nd Generation power processing, control and packaging technologies to provide the performance, flexibility and cost effectiveness expected of a mature power component. For example, a plated-cavity core transformer couples widely separated primary and secondary windings, resulting in low in-to- out parasitic capacitance and noise. High frequency ZCS/ZVS switching, advanced power semiconductor packaging and thermal management provide high power density with low temperature gradients. Extensive use of silicon integration results in 1/3 the part count of a 1st Generation converter. * Part Numbering For pin styles see page 6. Slotted baseplate (style 1) requires no designator. For threaded baseplate add a “2” to the end of the part number. For thru-hole, add a “3”. See page 7 for dimensions. See part numbering chart on this page for other product grades. Parameter Rating Unit Notes +In to –In voltage -0.5 to +75.0 Vdc +In to –In voltage 100 Vdc <100ms PC to –In voltage -0.5 to +7.0 Vdc PR to –In voltage -0.5 to +7.0 Vdc +Out to –Out voltage -0.5 to +31.7 Vdc +Sense to –Out voltage -0.5 to +31.7 Vdc –Sense to –Out voltage 1.0 Vdc SC to –Out voltage -0.5 to +1.5 Vdc Isolation voltage (in to out) 3000 Vrms Isolation voltage (in to base) 1550 Vrms Isolation voltage (out to base) 500 Vrms Storage temperature (C–Grade) -40 to +125 °C Operating temperature (C–Grade) -20 to +100 °C Baseplate Pin soldering temperature 500 (260) °F (°C) <5 sec; wave solder Pin soldering temperature 750 (390) °F (°C) <7 sec; hand solder Mounting torque 5 (0.57) in-lbs (N-m) 6 each, # 4-40 or M3 V48 A 1 2C 500 A Input Voltage 24 = 24Vin 48 = 48Vin 300 = 300Vin 375 = 375Vin A = Maxi B = Mini C = Micro Output Voltage Product Grade Temperatures (°C) Grade Storage Operating C = -40 to +125-20 to +100 T = -40 to +125-40 to +100 H = -55 to +125-40 to +100 M = -65 to +125-55 to +100 Pin Style Base- plate Output Power

Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 V48A24C500A DC-DC Converter Rev. 5.2 Page 2 of 8 Set your site on VICOR at www.vicorpower.com Parameter Min Typ Max Unit Notes Operating input voltage 36 48 75 Vdc Input surge withstand 100 Vdc <100ms Output voltage setpoint 23.76 24.00 24.24 Vdc Nominal input; full load; 25°C Output OVP setpoint 27.1 28.1 29.1 Vdc 25°C; recycle input voltage to restart ( 1 minute off ) Output power 500 Watts At 100°C baseplate temperature Efficiency 86.7 87.7 % Nominal input; 75% of full load; 25°C Parameter Min Typ Max Unit Notes Line regulation ±0.02 ±0.20 % Low line to high line; full load Load regulation ±0.06 ±0.20 % No load to full load; nominal input Temperature regulation ±0.002 ±0.005 % / °C Over operating temperature range Ripple and noise, p-p 75 94 mV Nominal input, full load; 25°C; 20MHz bandwidth Current limit 21.3 24.0 27.2 Amps Output voltage 95% of nominal Short circuit current 14.6 24.0 27.2 Amps Output voltage <250mV Pow er sharing accuracy ±2 ±5 % 10 to 100% of full load Programming range 10 110 % Of nominal output voltage. For trimming below 90% of nominal, a minimum load of 10% of maximum rated power may be required. Parameter Min Typ Max Unit Notes Undervoltage turn-on 34.9 35.7 Vdc Undervoltage turn-off 29.4 30.5 Vdc Overvoltage turn-off/on 75.7 78.8 82.5 Vdc Dissipation, standby 8 12 Watts No load MODULE OPERATING SPECIFICATIONS MODULE INPUT SPECIFICATIONS MODULE OUTPUT SPECIFICATIONS

ELECTRICAL CHARACTERISTICS

Electrical characteristics apply over the full operating range of input voltage, output load (resistive) and baseplate temperature, unless otherwise specified. All temperatures refer to the operating temperature at the center of the baseplate. Baseplate Slotted (Style 1) Slotted baseplate (style 1) requires no designator. For threaded baseplate add a "2" to the end of the part number. For thru-hole add a "3". Pin style Short (Style 1) For long pin configuration add “L ” to the end of the part number.See page 7 for pin dimensions. MODULE MECHANICAL SPECIFICATIONS Note: For important information relative to applications where the converter modules are subject to continuous dynamic loading, contact Vicor applications engineering at 800-927-9474.

Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 V48A24C500A DC-DC Converter Rev. 5.2 Page 3 of 8 Set your site on VICOR at www.vicorpower.com Parameter Min Typ Max Unit Notes PRIMARY SIDE (PC = Primary Control; PR = Parallel) PC bias voltage 5.50 5.75 6.10 Vdc PC current = 1.0 mA current limit 1.5 2.1 3.0 mA PC voltage = 5.5V PC module enable delay 4 7 ms PC module alarm 0.5 Vavg UV, OV, OT, module fault. See Figs. 2 and 4 PR emitter amplitude 5.7 5.9 6.1 Volts PR load >30 ohms, < 30 pF PR emitter current 150 mA PR receiver impedance 375 500 625 ohms 25°C PR receiver threshold 2.4 2.5 2.6 Volts Minimum pulse width: 20ns PR drive capability 12 modules Without PR buffer amplifier SECONDARY SIDE (SC = Secondary Control) SC bandgap voltage 1.21 1.23 1.25 Vdc Referenced to –Sense SC resistance 990 1000 1010 ohms SC capacitance 0.033 µF SC module alarm 0 Vdc With open trim; referenced to –Sense. See Fig. 6 Parameter Min Typ Max Unit Notes Remote sense (total drop) 0.5 Vdc 0.25V per leg (senses must be closed) Isolation voltage (in to out) 3000 Vrms Complies with reinforced insulation requirements Isolation voltage (in to base) 1550 Vrms Complies with basic insulation requirements Isolation voltage (out to base) 500 Vrms Complies with operational insulation requirements Isolation resistance (in to out) 10 megohms W eight 7.3 (210) 8 (227) ounces (grams) Temperature limiting 100 115 °C See Figs. 2 and 4 Agency approvals UL, CSA, TÜV, BABT, CE, VDE UL1950, CSA950, EN60950, VDE0805, BS7002, IEC 60950. With a fuse in series with the +Input MODULE CONTROL SPECIFICATIONS MODULE GENERAL SPECIFICATIONS ELECTRICAL CHARACTERISTICS, continued

Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 V48A24C500A DC-DC Converter Rev. 5.2 Page 5 of 8 Set your site on VICOR at www.vicorpower.com Output Voltage Programming The output voltage of the converter can be adjusted or programmed via fixed resistors, potentiometers or voltage DACs. See Figures 7 and 8. CONTROL FUNCTIONS - SC PIN Figure 8—Output voltage trim up circuit.Figure 7—Output voltage trim down circuit. R D (ohms) = 1,000 Vout Vnom - Vout +Out SC –Out R U Trim Up LoadError Amp 1kΩ 1.23V 0.033µF Load +Out SC –Out R D Trim Down Error Amp 1kΩ 1.23V 0.033µF Trim Down 1. This converter is nota constant power device – it has a constant current limit. Hence, available output power is reduced by the same percentage that output voltage is trimmed down. Do not exceed maximum rated output current. 2. The trim down resistor must be connected to the –Sense pin. Trim Up 1. The converter is rated for a maximum delivered power. To ensure that maximum rated power is not exceeded, reduce maximum output current by the same percentage increase in output voltage. 2. The trim up resistor must be connected to the +Sense pin. 3. Do not trim the converter above maximum trim range (typically +10%) or the output over voltage protection circuitry may be activated. R U (ohms) = 1,000 (Vout-1.23) Vnom –1,000 1.23 (Vout-Vnom) Trim resistor values calculated automatically: On-line calculators for trim resistor values are available on the vicor website at: vicorpower.com/tools.html. Resistor values can be calculated for fixed trim up, fixed trim down and for variable trim up or down cases for both 1st and 2nd Generation DC-DC converters. In addition to trimming information, the web site and the Applications Manual also include design tips, applications circuits, EMC suggestions, thermal design guidelines and PDF data sheets for all available Vicor products.

Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 V48A24C500A DC-DC Converter Rev. 5.2 Page 7 of 8 Set your site on VICOR at www.vicorpower.com MECHANICAL DRAWINGS ALL MARKINGS THIS SURFACE PINS STYLES STYLE 1 & 2: TIN/LEAD HOT SOLDER DIPPED STYLE S & N: GOLD PLATED COPPER ALUMINUM BASEPLATE Unless otherwise specified, dimensions are in inches mm Decimals Tol. Angles 0.XX ±0.01 ±0,25 ±1° 0.XXX ±0.005 ±0,1270.195 4,95 1.400* 35,56 1.000* 25,40 0.700* 17,78 0.400* 10,16 3.844 97,64 4.200* 106,68 1.790 45,47 0.06 1,5R (4X) 0.178 4,52 56789 12 34 ±0.003 ±0,08 * DENOTES TOL = PLATED THRU HOLE DIA PCB THICKNESS 0.062 ±0.010 1,57 ±0,25 PIN STYLE 1&S 0.094 ±0.003 2,39 ±0,08 0.194 ±0.003 4,93 ±0,08 PIN STYLE 2&N 0.094 ±0.003 2,39 ±0,08 0.194 ±0.003 4,93 ±0,08 INBOARD SOLDER MOUNT 0.43 10,9 ONBOARD SOLDER MOUNT (7X) (2X) 0.53 13,5 PCB MOUNTING SPECIFICATIONS 1.74 44,2 2.20 55,9 56789 4321 0.23 5,8 (REF) 0.180 4,57 0.080 2,03 1.400 35,56 1.000 25,40 0.700 17,78 0.400 10,16 DIA,(7X) DIA,(2X) 4-40 UNC-2B Thru (4X)* (Style 2 and 3 only) Slotted (Style 1) or Threaded (Style 2) 4-40 UNC-2B (6X) or Thru Hole (Style 3) #30 Drill Thru (6X) (0.1285) 0.50 12,7 0.06 1,5 2.20 55,9 (REF) 1.80 45,7 4.60 116,8 3.60 91,4 0.13 3,3 FULL R (6X) (6X) R (3X) CHAMFER 0.10 2,5 X 45° 0.54 13,7 0.43 10,9 0.38 9,6 0.20 5,08 0.12* 3,1 (2X) 0.01 Use a 4-40 Screw (6x) Torque to: 5 in-lbs

0.57 N-m

Pin Style 2&N (Long Pin) 0.62 15,7 Pin Style 1&S (Short Pin) (9X) (9X) (ALL MARKINGS THIS SURFACE) ALUMINUM BASEPLATE 0.50 ±0.02 12,7 ±0,5 * Style 1 baseplate only Style 2 & 3 baseplates * Reserved for Vicor accessories Not for mounting 4.200 106,68 0.300±0.015 7,62±0,38 0.300±0.015 7,62±0,38 2.00 50,8 0.10 2,5 Converter Pins No. Function Label 1 +In +

2 Primary PCControl

4 –In – 5 –Out – 6 –Sense –S

7 Secondary SCControl

PINS: TIN/LEAD HOT SOLDER DIP

Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715V48A24C500A DC-DC Converter Rev. 5.2 08/03 Set your site on VICOR at www.vicorpower.com V icor’s comprehensive line of power solutions includes modular, high density DC-DC converters and accessory components, configurable power supplies, and custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. No license is granted by implication or otherwise under any patent or patent rights of Vicor. Vicor components are not designed to be used in applications, such as life support systems, wherein a failure or malfunction could result in injury or death. All sales are subject to Vicor’s Terms and Conditions of Sale, which are available upon request. Specifications are subject to change without notice. Vicor Corporation

25 Frontage Road

Andover, MA, USA 01810 Tel: 800-735-6200 Fax: 978-475-6715 Email V icor Express: vicorexp@vicr.com Technical Support: apps@vicr.com Component Solutions for Your Power System45