S21-1A1A-12 MAGNETROL | Alldatasheet
Document overview
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Technical content
- Replaceexisting caged torque-tube controls
- New construction as w ellas retrofits
- Boilerfeed-w aterheaters
- High pressure process vessels
- Turbulentvesselconditions
- Isolation ofinstrument desirable
- Elevated tem perature processconditions
- H ydrocarbon and chemicalprocesstanks ExternalC ham ber Sealed or Flanged Top D E S C R I P T I O N The Ma gnetrol ® externalchamb er isa self-contained cage designed for use with ou r top m ounting level transmitters or switches.Qu ality construction and a wide selection of configurations make thiscage an ideal m eans of utilizing the pow er of our many technologies w ithout mounting directlyintothe process vessel.The chamber issuitableforuse with Eclipse ® Gu ided Wav e Radar and Ko tron ® RF Capacitance transm itters,all electronicpoint sensors and top mou nted displacer switches. F E A T U R E S
- Sealed or flanged-top chamb eroptions
- 2 "and 3"nominal chamber diameterstoaccommodate allsensing elements
- Carbon steelor 316stainless steelmaterialsof construction
- Rugged MA GNET RO L comm ercialconstructionavail - able as wellas ASME B31.3,ASM E B31.1,N ACE or combined NAC E and ASME B31.3constructionoptions
- Ratedfor pressuresup to 5000psi(345bar)
- Fo rapplicationsto+750°F (+400°C)
- Lengths for me asuring ranges totwentyfeet(6.1m )
- Broad selectionofprocessconnectionssizesand types
- H ead flange boltingincluded withflange-topmodels
- Optimaldesign foruse withEC LIPSE Gu ided Wave Radar transmitter:
- Sma llestpossiblecham ber diameters
- Pressureratingtomatch High Tem perature,High Pressure(HTHP)and High Pressure(HP)probes
- Tem perature ratingto match HTHP probe
- Space above and below m easuring range to accomm odatemeasuremen ttransition zones
- Suitableforuse w ith RF capacitance transmitters,all electronicpointsensorsand top mo unteddisplacer switches
C O M M E R C I A L D E S I G N
- ASTM m aterialsper m odelnumber
- Slip-onhead and processflanges (A) (unless weld neck connectionsare specified inm odel num ber)
- Branch connections are pipe topipe(B) for≤ 600# construc - tionand Bonney type fittings(C) for≥ 900#construction
- W elding perASME SectionIX procedures
- H ydrostatic testat1.5 × ratedpressure
- F langed orsealedcages A S M E B 3 1 . 1 D E S I G N C O D E
- ASM E grade materialsprocured withCertificateof Conformance
- Slip-onhead and processflanges (A) for≤ 300# construction (unlessweld neck connections arespeci - fied inmodel number),weld neck head (D) and process flanges (F) for ≥ 600#construction
- Branch connections are Bonney type fittings(C)
- Welding done by ASME qualified weldersper ASME Section IX procedures
- F ullpenetration chambe rbranch welds (G)
- F ullpenetration circumferentialwelds (H) for ≥ 600# construction
- 100% visualinspection of circumferentialwe ldsfor fullpenetration for≥ 600#construction
- Certified ten m inute hydrostatictestat1.5× ratedpressure
- F langed orsealedcages
- Stresslim its percode A S M E B 3 1 . 3 D E S I G N C O D E
- ASM E grade materialsprocured withCertificateof Conformance
- Slip-onhead and processflanges (A) for≤ 900# construction and 2" 1500#cages(unless w eld neck connections arespecifiedinm odel num ber)
- Weld neck head flange (D) ,slip-on process flanges for(A) 3"1500#cages (unlessweld neck connections arespecifiedinmodel number )
- Weld neck head (D) and process flanges (F) for5000psi construction
- Branch connections are Bonney type fittings(C)
- Welding done by ASME qualifiedweldersper ASME Section IX procedures
- F ullpenetration chambe rbranch welds (G)
- F ullpenetration circumferentialwelds (H) for5000psi construction and 3"1500#cages
- 100% visualinspection of circumferentialwe ldsfor fullpenetration for≥ 600#construction
- Certified ten m inute hydrostatictestat1.5× ratedpressure
- F ivepercentradiographicexamination offullpenetration circum ferentialwelds
- F langed orSealed cages
- Stresslim its percode N A C E D E S I G N C O D E
- ASM E grade and NAC E listedmaterialsprocured with Certificate of Conformance
- Slip-onhead and processflanges (A) (unless w eldneck connections arespecifiedinm odel num ber)
- Branch connections arepipe topipe(B) for≤ 600# construction and Bonney type fittings(C) for ≥ 900# construction
- Welding done by ASME qualifiedweldersper ASME Section IX procedures
- H ydrostatic testat1.5 × ratedpressure
- Carbon steelcage assembly is postweld heattreated
- W elds and adjacentheataffected zones are hardness tested
- 316stainless steelpressure bounda rypartsare annealed,if required,to achieve required hardness
- F langed orsealed cages
A Slip-on process flange B Pipe to pipe branch connection Fillet weld H Full penetration circumferential weld C Bonney fitting D Weld neck head flange G Full penetration chamber branch weld F Weld neck process flange D E S I G N C O N S T R U C T I O N C O M P A R I S O N Co mm B31.3 B31.1 NACE ASME grade and NA CE listed materials ••• Certificateof Conformance on materials ••• Slip-on head and process flanges • ≤1500# ≤300# • Weld neck head and slip-on process flanges 3"1500# Weld neck head and processflanges 5000psi ≥600# Pipetopipe branch connections ≤600# ≤600# Bonney typefittings ≥900# •• ≥900# ASME Section IXwelding procedures • Welding by ASME qualifiedw eldersperASM E Section IXprocedures ••• Fu llpenetration chamber branch w elds •• Fu llpenetration circumferentialw elds ≥1500# ≥600# 100%visualinspectionof circumferentialwelds forfullpenetration ≥1500# ≥600# Hyd rostatictestat1.5× rated pressure •• Certifiedtenminute hydrostatictestat1.5× rated pressure •• Five percentradiographic examination of fullpenetration circumferentialwelds • Postw eldheattreatment CS Annealing,ifrequiredfor hardness SS Ha rdness testingof welds and adjacentheataffectedzones • Flanged or sealed chambers •••• Stresslimitsper design code •• Unlessweld neck processflangesarespecifiedinmodel number Except 3" 1500# cage Except 2"1500# cage Sealed Cha mbe r Flanged Chamber
D I M E N S I O N A L I N F O R M A T I O N H E A D F L A N G E T Y P E A Measuring Range A Measuring Range 1" NPT drain A Measuring Range 1" NPT drain Sealed Cha mb er Slip-onhead flange W eldneck head flange De sign Standard Chamb erRating Process Conn ectionType (seventh digit) (third digit) (fifth digit) NPT Socke tWeld Slip- on RF Weldneck RF Weldneck RT J (A,G) (B,H) (D,K) (E,L) (F,M) 150# (A) 300#(B) Comm ercial 600# (C) (1,5) 900#(D) 1 500#(E) Slip-on raisedface 5000 psi(F) 1 50#(A) 300#(B) ASME B 31.3 600# (C) Weldneck raisedface (4,7) 900#(D) 1 500#(E) Weldneck raisedface * 5000 psi(F) n/a 150# (A) Slip-on raisedface 300#(B) ASME B 31.1 600# (C) (3) 900#(D) Weldneck raisedface n/a 1 500#(E) 5000 psi(F) *1500# ASME B31.3 willhave a slip-onhead flangeon 2"cage and weld neck head flangeon 3" cage P R O B E L E N G T H Ifutilizing a sealedtop cham ber,go topage 5 for ‘A’dimension. To properlysizeyour sensing elemen twhen m ounting ina flangetop chamber,itisnecessaryto determine the dimen - sion from thefaceofthe head flange tothe centerlineof theupper process connection.To determinethisdim ension: 1. U se the third,fifth & seventh digitsof your cham ber mo del numbe r and the above chartto verifythe type of head flange on your chamber. 2. O n page 5,locate the ‘A’dimensionof your chamber accordingto the chamber pressurerating,head flangetype, designstandard,chamber size & processconnectionsize. 3. G o to the formulas on page 6 forprobe or cablelengths.U singyour ‘A’dimension and measuring range (customer designated),determine your required probe length. See bulletin41- 640 foradditionaldimensionalinformation.
D I M E N S I O N A L I N F O R M A T I O N S E A L E D C H A M B E R ( “ A ” D I M E N S I O N ) Comme rcial – allpressures,chamber sizes,& connection sizes= 7.00"(178 mm) ASME 31.3 – allpressure,chamb ersizes,& processconnection sizes= 7.68"(195mm ) Slip-on process flangesnotavailable on 5000psiconstruction ASME 31.1 – allpressure,chamb ersizes,& processconnection sizes= 7.68"(195mm ) Slip-on process flangesnotavailable on 600#,900#,1500#,and 5000psiconstruction F L A N G E D C H A M B E R ( “ A ” D I M E N S I O N ) Ch amb er 2"Ch amber 3"Chamber Pressure Hea d Flange De sign Process Conn ectionSize Process Conn ectionSize Ra ting Type Standard 3⁄4 " 1" 11⁄2 " 2 " 3⁄4 " 1" 11⁄2 " 2" C om m ercial slip-on ASM E 31.3 6.00" (152 mm) 150# ASM E 31.1 C om m ercial w eldneck ASM E 31.3 6.00" (152 mm) 7.50" ASM E 31.1 (191 mm ) C om m ercial 6.00" (152 m m ) slip-on ASM E 31.3 6.00" (152 mm) 300# ASM E 31.1 C om m ercial w eldneck ASM E 31.3 6.00" (152 mm) 7.50" ASM E 31.1 (191 mm ) C om m ercial 6.00" (152 mm ) slip-on ASM E 31.3 600# ASM E 31.1 n/a n/a C om m ercial 6.00" (152 mm) w eldneck ASM E 31.3 6.00" (152 mm) 7.50" ASM E 31.1 (191 mm ) (178m m ) C om m ercial 6.00" (152 mm ) 6.00" (152 mm) slip-on ASM E 31.3 900# ASM E 31.1 n/a n/a C om m ercial 6.00" (152 mm) w eldneck ASM E 31.3 6.00" (152 mm) 6.50" ASM E 31.1 (165 mm ) (178m m) C om m ercial 6.50" (165 mm ) 6.50" (165 m m ) slip-on ASM E 31.3 n/a 150 0# ASM E 31.1 n/a C om m ercial 6.50" (165 mm) w eldneck ASM E 31.3 6.50" (165 mm) 6.50" 7.50" ASM E 31.1 (165 mm ) (191 m m ) C om m ercial 8.50"(216 mm) 8.50"(216 mm) slip-on ASM E 31.3 n/a n/a 5000 psi ASM E 31.1 C om m ercial 8.50"(216 mm) ASME 31.1 (241 mm ) (216 m m ) (241 m m ) Except with2"weldneck processflanges= 7.00"(178mm) Except with1 –1 1 ⁄2" and 2"weldneck processflanges= 7.50"(191 mm) Except with1 –1 1 ⁄2" and 2"weldneck processflanges= 9.50"(241 mm) No slip-onprocessflanges Stainlesssteelmaterialsofconstructiononly.Carbon steelisnotavailable.
S Sealedexternalcham ber(NPT sensorconnection) F Flanged top externalcham ber MO UN TING 2 2 inch Ifsealedchamb er,3⁄4"NPT sensor conn. Ifflangedchamber,flanged sensorconn.same sizeas chamber 3 3 inch Ifsealedchamb er,2" NPT sensorconn. Ifflangedchamber,flangedsensorconn.same sizeas chamber NOMI NAL CHAMBER DIAMETER
1 Commerc ialConstruction
3 ASME B31.1 Certified 4 ASME B31.3 Certified
5 Commerc ialConstruction and NACE certified
7 ASME B31.3 Certified and NA CE certified DESIGN STANDARD M O D E L N U M B E R See bulletin57-101 forECLIPSE transmitterand probe partnumbers. Measuringrangeislastthreedigitsofchamber model number . See bulletin50-125 forKOTRON probe partnumbers. See bulletin45-115 fortopmounted displacerswitchpartnumbers and allowablehighlevel dimensionwithrespecttofaceofmounting flange. Must be used in3" flangedcage. Maximum pressureratingofcage with2500#flangesis5000 psi@ 100° F (345 bar@ 38°C). P H Y S I C A L S P E C I F I C A T I O N S M easuring span length From 12 to240inches (30-610cm) ECLIPSE probe length sealedcage Meas uring range +A +5 inches (13 cm )(rounded dow n to nearestinch) flanged cage Meas uring range +A +6 inches (15 cm )(rounded dow n to nearestinch) KOTRON probe length sealedcage Meas uring range +A +3 inches (7 cm )(rounded dow n to nearestinch) flanged cage Meas uring range +A +4 inches (10cm )(rounded dow n to nearestinch) D isplacercablelength(min.) Meas uring range +A +6 inches (15 cm )(rounded up tonearestfoot) Ma terialsof Construction Carbon steelor 316stainlesssteel (head flange bolting ASTM A193 GrB7 regardlessofchamber material) Sensor Connections 3⁄4"or2" NPT,2" or3"flange from 150#to 2500#ANSI ProcessConnection Sizes 3⁄4",1",1 1⁄2 "or2" ProcessConnection Ratings 150#,300#,600#,900#,1500#or2500#ANSI ProcessConnection Types threaded,socketweld,slip-onRF flanges, weldneck RF flanges,weldneck RTJflanges ConnectionConfigurations Side-side,side-bottom ProcessPressures Up to5000psi(345bar) ProcessTemperatures Up to+750°F (+399°C) Displacerswitchesrequire3" cage. Levelswitch/transmittermust alsobe specifiedtorequiredcode,ifapplicable. ASME B31.1, 5000 psichambers notavailableincarbon steel.
M O D E L N U M B E R C O N T I N U E D
1 Carbon Steel,me asuring range ininches
4 316/316LStainless Steel,m easuringrange ininches MA TERIALSOF CONSTRU CTION A 150# ANS Iclass B 300# ANS Iclass C 600# ANS Iclass D 900# ANS Iclass E 1500# ANS Iclass F 5000psi(process flanges w illbe 2500#ANSI) CH AM BER RATING 1 3⁄4" 2 1" 31 1⁄2 " 4 2" PROCE SSCO NN ECTION SIZE Side/Side Co nfigurations H ead FlangeType A NPT B SW Slip-on orweld neck D Slip-on RF Flange E Weldneck RF F lange Cham ber ratingcodes A,B & C only Weld neck F Weldneck RJFlange Cham ber ratingcodes C,D, E & F only Side/Bo ttom Configuration s G NPT H SW Slip-on orweld neck K Slip-on RF Flange L Weldneck RF F lange Cham berratingcodes A,B & C only Weld neck M Weldneck RJFlange Cham ber ratingcodes C,D, E & F only PRO CESSCON NECTION TYPE AND CONF IGURATION 12 to240inches,fourth digitnum eric Exam ple:12 inches = 012 ME ASURING RANGE Process connection materials willmatch cham berm aterials Process flange,ifapplicable,willm atch chamber rating,exceptas indicated Process connection m aterials willmatch chamber materials See page 4 todeterm ine typeofhead flange Can notuse slip-on flanges on 2" or3",5000 psiforB31.3, noron 2"or3",≥6 00#forB31 .1
The qualityassurance system in placeat M AGNET ROL guarantees the highestlevel ofqualitythroughout the com pany. M AGN ETR OL iscom mitted toproviding full custom ersatisfaction both inquality products and qualityservice. The M AGNE TROL qualityassurance system is registered to ISO 9001affirming its com m itme nt to know n internationalqualitystandards providing the strongestassurance ofproduct/ servicequalityavailable. AllMA G N ETR OL mech anicalleveland flow controlsarewa rranted free ofdefectsin materials orworkm anshipforfivefullyears from the dateoforiginalfactoryshipment. Ifreturned w ithinthe w arranty period;and, upon factory inspection ofthe control,the causeofthe claim is determined tobe covered underthe w arranty; then,MA GN ET RO L will repairorreplacethe controlatno costtothe purchaser(orown er)otherthan transportation. M AGNE TROL shallnotbe liableformisappli - cation,laborclaims,directorconsequentialdam - age orexpense arising from the installationor useofequipme nt.There are no otherw arranties expressed orimplied,exceptspecialw ritten w arrantiescovering som e M AGN ETROL products. B ULLETIN: 41- 140.0 EFFECTIV E: M arch 2001 5300 Belmont Road • Downers Grove, Illinois 60515-4499 • 630-969-400 0 • Fax 630-969-9489 • www.magnetrol.com
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Heikensstraat 6 • B 9240 Zele, Belgium • 052 45.11.11 • Fax 052 45.09.93 Regent Business Ctr., Jubilee Rd. • Burgess Hill, Sussex RH15 9TL U.K. • 01444-871313 • Fax 01444-871317 Copyright © 2011 Magnetrol International, Incorporated. All rights reserved. Printed in the USA. Performa nce specifications are effective with date of issue and are subject to change without notice. Q U A L I T Y W A R R A N T Y M agnetrol& Ma gnetrollogotypeand Eclipseand Kotronare registered trademarksofMagnetrolInternational,Incorporated.