RPA200H-RUW

RPA200H-RUW_18 RECOM | Alldatasheet

Document overview

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• PDF pages: 11

Technical content

Features

• 10:1 ultra wide input voltage range
• 3kVAC/1 minute reinforced insulation
• UL/IEC/EN60950-1 certified
• CE marked, CB report
• Efficiency up to 93%
• -40°C to +93.5°C baseplate temperature range E224736 UL60950-1 certified CAN/CSA No. 60950-1-07 IEC/EN60950-1 certified EN50155 compliant CB report Selection Guide Ordering Examples RPA200H-11012SRUW/P = 110V Input, 12V Output, Single, Pos. CTRL function RPA200H-11012SRUW/N = 110V Input, 12V Output, Single, Neg. CTRL function Model Numbering Input Voltage Output Voltage Single CTRL Logic(4) Railway Ultra Wide Input Notes: Note4: add suffix “P” for positive logic (1=ON, 0=OFF) or add suffix “N” instead for negative logic (0=ON, 1=OFF) Part Number Input Output Output Efficiency Max. Capacitive Voltage Range (1) Voltage Current typ.(2) Load (3) [VDC] [VDC] [A] [%] [µF] RPA200H-11012SRUW(4) 16.5-140 12 16.7 90 2200 RPA200H-11015SRUW(4) 16.5-140 15 13.5 93 2200 RPA200H-11024SRUW(4) 16.5-140 24 8.5 88 1000 RPA200H-11048SRUW(4) 16.5-140 48 4.2 90 100 Specifications (measured @ Ta = 25°C, nom. Vin (110V), full load and after warm-up unless otherwise stated) Notes: Note1: Refer to input voltage graph on page PB-3 Note2: Efficiency is tested at nominal input (110V) and full load at +25°C ambient Note3: Max. Cap Load is tested at nominal input and full resistive load Notes: Note5: please refer to Under Voltage Lockout Adjustability on page PB-3

www.recom-power.com REV.: 1/2018 PB-2 DC/DC Converter Specifications (measured @ Ta = 25°C, nom. Vin (110V), full load and after warm-up unless otherwise stated) RPA200H-RUW Series BASIC CHARACTERISTICS Parameter Condition Min. Typ. Max. Quiescent Current Vin = 110V 12, 15, 24Vout 48Vout 30mA 50mA 60mA 80mA 90mA 150mA Output Voltage Trimming -20% +10% Minimum Load 0% Start-up time 200ms 460ms Rise Time Vout from 10% to 90% 50ms 100ms ON/OFF Control (6) Positive Logic DC-DC ON DC-DC OFF Open or 3 < Vr < 5VDC Short or 0 < Vr < 0.4VDC Negative Logic DC-DC ON DC-DC OFF Short or 0 < Vr < 0.4VDC Open or 3 < Vr < 5VDC Input Current of CTRL pin DC-DC ON DC-DC OFF 0.1mA 0.1mA 0.2mA 0.2mA Standby Current 20mA Internal Operating Frequency 140kHz Output Ripple and Noise 20MHz BW limited 350mVp-p Remote Sense (6) ±10% continued on next page Efficiency vs. Output Current Power Dissipation vs. Output Current Dissipated Power [W] Output Current [A] 84 12 13.5 16.5V 24V 36V 48V 72V 110V 140V 16.5V 24V 36V 48V 72V 110V 140V Efficiency [%] Output Current [%] 100 100 Dissipated Power [W] Output Current [A] 4 8 12 16 16.7 16.5V 24V 36V 48V 72V 110V 140V 16.5V 24V 36V 48V 72V 110V 140V Efficiency [%] Output Current [%] 100 100 RPA200H-11012SRUW RPA200H-11015SRUW Efficiency vs. Output Current Power Dissipation vs. Output Current Notes: Note6: see page PB-5

www.recom-power.com REV.: 1/2018 PB-3 DC/DC Converter Specifications (measured @ Ta = 25°C, nom. Vin (110V), full load and after warm-up unless otherwise stated) RPA200H-RUW Series UNDER VOLTAGE LOCKOUT ADJUSTABILITY Dissipated Power [W] Output Current [A] 42 6 8 8.5 16.5V 24V 36V 48V 72V 110V 140V Dissipated Power [W] Output Current [A] 4 4.22 31 16.5V 24V 36V 48V 72V 110V 140V 16.5V 24V 36V 48V 72V 110V 140V Efficiency [%] Output Current [%] 100 100 Efficiency [%] Output Current [%] 100 100 16.5V 24V 36V 48V 72V 110V 140V RPA200H-11024SRUW RPA200H-11048SRUW Efficiency vs. Output Current Efficiency vs. Output Current Power Dissipation vs. Output Current Power Dissipation vs. Output Current Input Voltage [VDC] Output Power [%] 100 0.1s continuous operation 1s 14.4 16.5 140 156 -Vin +Vin +Vout -Vout CTRL Ext. Cap. +Vout -Vout-Vin Hold Up Circuit +Vin +Vout -Vout UVLO -Vin Input Voltage Range The RPA200H series has an adjustable under voltage lockout which will shut down the converter according to following settings. Continuous full power operation is rated between 16.5V and 140V, including full load start-up. Once running, the converter will operate for short periods of time over an extended input voltage range down to 14.4V and up to 156V, thus covering all EN50155 under-voltage and over-voltage transient conditions. Nom. Input Voltage [VDC] 24 36 48 72 110 Turn Off Threshold [VDC] 14±0.4V 20.6±1V 27.5±1V 40±1V 64±2V Turn On Threshold [VDC] 16±0.4V 24±1V 32±1V 46.5±1V 74±2V Resistor R1 [kΩ] open 24.9 12.4 6.19 3.48

www.recom-power.com REV.: 1/2018 PB-4 DC/DC Converter Specifications (measured @ Ta = 25°C, nom. Vin (110V), full load and after warm-up unless otherwise stated) RPA200H-RUW Series OUTPUT VOLTAGE TRIMMING RPA200H-11048SRUW Trim down RPA200H series Trim down [%] 1 2 3 4 5 6 7 8 9 10 Trim down [%] 11 12 13 14 15 16 17 18 19 20 Trim up [%] 1 2 3 4 5 6 7 8 9 10 R1 = [kΩ] 19600 9880 6650 5110 4120 3480 3010 2610 2370 2150 RPA200H-11024SRUW Trim up [%] 1 2 3 4 5 6 7 8 9 10 R1 = [kΩ] 9530 4870 3240 2490 2000 1690 1430 1270 1150 1050 RPA200H-11015SRUW Trim up [%] 1 2 3 4 5 6 7 8 9 10 R1 = [kΩ] 5760 2940 1960 1500 1210 1010 866 768 681 619 RPA200H-11012SRUW Trim up [%] 1 2 3 4 5 6 7 8 9 10 R1 = [kΩ] 4530 2320 1540 1150 931 787 681 604 536 487 Trim up Output Voltage Trimming RPA200H-RUW converters offer the feature of trimming the output voltage over a certain range around the nominal value by using external trim resistors. The values for trim resistors shown in trim tables below are according to standard E96 values; therefore, the specified voltage may slightly vary; they also can be calculated with below shown equation. TRIM -Sense TRIM +Sense TRIM DOWNTRIM UPTrim Calculation Vout = nom. Output Voltage DVout = Output Voltage Change in % Rup = trim up resistor Rdown = trim down resistor Rup = 45 + 40 kΩ DVout Rup = + 40 kΩ = 490kΩ (E96 = 490) 10% Rdown = 5.11 - 10.22 kΩ = 53.66kΩ (E96 = 53.6) Rup = 57.46 + 52.35 kΩ DVout Rup = 95 + 90 kΩ DVout Rdown = 5.11 - 10.22 kΩ DVout Rup = 195 + 190 kΩ DVout Trim down: Vout = 24V, DVout = -8% (22V) Trim Up: Vout = 12V, DVout = +10% (13.2V) Practical Example12Vout Trim up Trim down 15Vout 24Vout 48Vout

www.recom-power.com REV.: 1/2018 PB-5 DC/DC Converter Specifications (measured @ Ta = 25°C, nom. Vin (110V), full load and after warm-up unless otherwise stated) RPA200H-RUW Series REGULATION Parameter Condition Value Output Accuracy ±1.0% max. Load Regulation 10 - 90% load ±0.05% typ. to ±0.2% max. Transient Response 25% load step change 12Vout 450mV/40µs typ. 15Vout 450mV/30µs typ. 24Vout 500mV/20µs typ. 48Vout 600mV/10µs typ. continued on next page EXTERNAL CAPACITOR ON/OFF CONTROL REMOTE SENSE -Vin +Vin +Vout -Vout CTRL Ext. Cap. +Vout -Vout-Vin Hold Up Circuit +Vin +Vout -Vout UVLO -Vin C1 24Vin 36Vin 48Vin 72Vin 96Vin 110Vin For 10ms 3600µF 3600µF 3600µF 3600µF 1000µF 600µF For 30ms 10800µF 10800µF 10800µF 10800µF 3000µF 1800µF A 240µF/200V capacitor (C2) is required for normal operation. To meet power supply interruptions, an external circuit comprised of a capacitor (C1), a 100Ω/10W resistor (R1) and diode (D1) is required. +Vout+Vin -Vin -Vout (GND) +Sense RW1 RW2 -Sense Trim Load RW1 ... wire losses + RW2 ... wire losses - R1 ... trim up resistor R2 ... trim down resistor The output voltage can be adjusted by both trim and remote sense. The maximum combined adjustment range is ±10%. Derate the maximum output power if using the trim or sense function to increase the output voltage. -Vin +Vin +Vout -Vout CTRL Ext. Cap. +Vout -Vout-Vin Hold Up Circuit +Vin +Vout -Vout UVLO -Vin For negative logic, if the remote on/off feature is not used, short the on/off pin to -Vin. For positive logic, if the remote on/off feature is not used, leave the on/off pin floating.

www.recom-power.com REV.: 1/2018 PB-6 DC/DC Converter Specifications (measured @ Ta = 25°C, nom. Vin (110V), full load and after warm-up unless otherwise stated) RPA200H-RUW Series PROTECTION Parameter Condition Value Over Voltage Protection (OVP) 110-130%, automatic recovery Over Current Protection (OCP) hiccup mode, automatic recovery Over Temperature Protection (OTP) @ tc point +105°C, automatic recovery after cooling down Isolation Voltage (7) I/P to O/P , O/P to baseplate rated for 1 minute 12, 15, 24Vout 4.242kVDC 48Vout 3kVDC Isolation Resistance 10MΩ typ. Isolation Capacitance 500pF Leakage Current 0.42mA Insulation Grade reinforced Notes: Note7: For repeat Hi-Pot testing, reduce the time and/or the test voltage Note8: An input fuse is required if the mains supply is not over-current protected. Recommended fuse T40A slow blow type RPA200H-11048SRUW Accuracy vs. Load Normalized Accuracy [%] Output Current [A] 0.8 0.2 -0.2 0.4 -0.4 -0.6 -0.8 0.6 8 12 16 17 72V 110V 140V 16.5V 24V 36V 48V Normalized Accuracy [%] Output Current [A] 0 105 7.52.5 12.5 13.7 0.8 0.2 -0.2 0.4 -0.4 -0.6 -0.8 0.6 72V 110V 140V 16.5V 24V 36V 48V Normalized Accuracy [%] Output Current [A] 0 42 6 8 8.5 0.8 0.2 -0.2 0.4 -0.4 -0.6 -0.8 0.6 72V 110V 140V 16.5V 24V 36V 48V RPA200H-11024SRUW RPA200H-11015SRUWRPA200H-11012SRUW Normalized Accuracy [%] Output Current [A] 0 21 3 4 4.2 0.8 0.2 -0.2 0.4 -0.4 -0.6 -0.8 0.6 72V 110V 140V 16.5V 24V 36V 48V

www.recom-power.com REV.: 1/2018 PB-7 DC/DC Converter Specifications (measured @ Ta = 25°C, nom. Vin (110V), full load and after warm-up unless otherwise stated) RPA200H-RUW Series ENVIRONMENTAL Parameter Condition Value Operating Temperature Range refer to derating graphs -40°C to +93.5°C Maximum Baseplate Temperature +100°C Temperature Coefficient 0.007%/°C Thermal Impedance refer to Rth tables Operating Altitude 5000m Operating Humidity 5%-95% RH Pollution Degree (PD) PD2 Fire protection on Railway Vehicles refer to page PB-9 according to EN45545-2 standard MTBF according to Telcordia SR332 Issue 2 Method I, 25°C 1480 x 103 hours continued on next page -40 -20 0 100 100 120 120 Output Power [%] Ambient Temperature [°C] without PCB, fitted Heat-sink: Natural Convection (0.1m/s) with PCB and Heat-sink: Natural Convection (0.1m/s) 0.2m/s 0.5m/s 0.8m/s 1.0m/s 1.5m/s 63.1 20.0 6.4 3.2 3.5 3.4 +0.0/-0.3 60.6 48.3 50.8 Ø Ø Thermal Impedance airflow [m/s] Rth [°C/W] 0.1 3.3 0.2 2.62 0.5 2.0 0.8 1.57 1.0 1.22 1.5 0.75 Iout = 50% Rth = 3.3°C/W PDISS = 10.94W TICmax = 100°C Thermal Calculation Example TAMBmax = T ICmax - TOVER = 100°C - 36°C = +64°C TOVER = Rth x PDiss = 3.3°C/W x 10.94W = +36°C Thermal Derating with Fan Cooling, Double Layer PCB and Heat-sink Dimension Drawing Heat-sink (mm) Notes: Note9: Following calculations are made with RPA200H-11012SRUW/P . Test PCB: Eurocard 160x100mm 105µm copper, double layer

www.recom-power.com REV.: 1/2018 PB-8 DC/DC Converter Specifications (measured @ Ta = 25°C, nom. Vin (110V), full load and after warm-up unless otherwise stated) RPA200H-RUW Series -40 -20 0 100 100 120 120Output Power [%] Ambient Temperature [°C] Natural Convection (0.1m/s w/o PCB) with PCB: Natural Convection (0.1m/s) 0.2m/s 0.5m/s 0.8m/s 1.0m/s 1.5m/s -40 -20 0 100 100 120 120 Output Power [%] Ambient Temperature [°C] 2.3l/min Thermal Impedance airflow [m/s] Rth [°C/W] 0.1 3.8 0.2 3.12 0.5 2.5 0.8 2.07 1.0 1.72 1.5 1.25 Thermal Impedance liquid flow [l/min] Rth [°C/W] 2.3 0.31 Iout = 50% Rth = 2.5°C/W PDISS = 10.94W TICmax = 100°C Iout = 100% Rth = 0.31°C/W PDISS = 20.79W TICmax = 100°C Thermal Calculation Example Thermal Calculation Example TAMBmax = T ICmax - TOVER = 100°C - 27.4°C = +73°C TAMBmax = T ICmax - TOVER = 100°C - 6.5°C = +93.5°C TOVER = Rth x PDiss = 2.5°C/W x 10.94W = +27.4°C TOVER = Rth x PDiss = 0.31°C/W x 20.79W = +6.5°C Notes: Note10: For further details please contact our Tech Support Team techsupportAT@recom-power.com Thermal Derating with Fan Cooling and Double Layer PCB Thermal Derating with Water Cooling SAFETY AND CERTIFICATIONS Certificate Type (Safety) Report / File Number Standard Information Technology Equipment, General Requirements for Safety E224736-A54-UL and E224736-A57-UL UL60950-1, 2nd Edition: 2014 CAN/CSA-C22.2 No. 60950-1-07, 2nd Edition: 2014 IEC/EN Information Technology Equipment - General Requirments for Safety (CB Scheme) E224736-A54-CB-1 and E224736-A57-CB-1 IEC60950-1: 2005, 2nd Edition + AM2: 2013 IEC/EN Information Technology Equipment - General Requirments for Safety EN60950-1: 2006 + A2: 2013 continued on next page

www.recom-power.com REV.: 1/2018 PB-9 DC/DC Converter Specifications (measured @ Ta = 25°C, nom. Vin (110V), full load and after warm-up unless otherwise stated) RPA200H-RUW Series Fire hazard testing - Part 11-10: Test flames - 50W horizontal and vertical flame test methods Vertical Flame Test EN60695-11-10: 2013, HL1, HL2, HL3, V-0 Fire hazard testing - Part 2-11: Glowing/hot-wire based test methods; Glow-wire flammability test method for end-products Glow-Wire Flammability Test 30s ta, 850°C EN60695-2-11:2000, HL1, HL2, HL3 Plastics - Determination of burning behaviour by oxygen index - Part 2: Ambient-temperature test OI% (min) 42.6% OI% (min) 36.8% EN ISO 4589-2:2006, HL1, HL2, HL3 EN ISO 4589-2:1999 + A1:2006, HL1, HL2, HL3 Railway Applications - Electrical Equipment used on rolling stock EN50155: 2007 Railway applications - Fire protection on railway vehicles Part 2: Requirements for fire behaviour of materials and components EN45545-2:2013 + A1:2015 EAC RU-AT.49.09571 TP TC 004/2011 RoHS 2+ RoHS 2011/65/EU EMC Compliance Condition Standard / Criterion Railway applications - Electromagnetic compatibility - Part 3-2: Rolling stock - Apparatus with external components EN50121-3-2:2015 ESD Electrostatic discharge immunity test Air ±8kV, Contact ±6kV EN61000-4-2, Criteria B Radiated, radio-frequency, electromagnetic field immunity test 80-1000MHz, 20V/m 800-1000MHz, 20V/m 1400-2100MHz, 10V/m 2100-2500MHz, 5V/m EN61000-4-3, Criteria A Fast Transient and Burst Immunity ±2kV EN61000-4-4, Criteria A Surge Immunity ±1kV (diff), ±2kV (com) EN61000-4-5, Criteria B Immunity to conducted disturbances, induced by radio-frequency fields 10V EN61000-4-6, Criteria A Electromagnetic compatibility of multimedia equipment - Emission requirements with external components EN55032, Class B continued on next page EMC Filtering according to EN50121-3-2 C1 C4 C11 C12 C13 C14 5 6 +VIN -VIN LOAD EN55022 C5 C7 C8 C10 C15 C16 C19 C20 C17 C18 C21 C22 Fuse C1 C6 C7 C8 C10C9 5 6 MOV +VIN -VIN LOAD EN50155 MOV C1 C2, C3, C4, C5 L1 C6, C7 C8 C9, C10 EPCOS B72207S0131K101 100nF 275VAC 1000pF, 300VAC 1mH CMC 0.47µF 250V 100µF 200V 120µF 200V

www.recom-power.com REV.: 1/2018 PB-10 DC/DC Converter Specifications (measured @ Ta = 25°C, nom. Vin (110V), full load and after warm-up unless otherwise stated) RPA200H-RUW Series DIMENSIONS and PHYSICAL CHARACTERISTICS Parameter Type Value Material baseplate case potting aluminum plastic (UL94V-2) low smoke silicone (UL94V-0) Package Dimensions (LxWxH) 60.6 x 63.1 x 13.0mm Package Weight 125.0g typ. continued on next page EMC Filtering according to EN55032 Class B C1 C4 C11 C12 C13 C14 5 6 +VIN -VIN LOAD EN55022 C5 C7 C8 C10 C15 C16 C19 C20 C17 C18 C21 C22 Fuse C1 C6 C7 C8 C10C9 5 6 MOV +VIN -VIN LOAD EN50155 C1, C4, C11 L1, L2 C2, C3, C5, C6, C7, C8, C9, C10 C12 C13 C14 C15, C16, C17, C18, C19, C20, C21, C22, 0.47µF, 250V MLCC 1mH CMC 1.5pF, 3kV 100µF 200V 120µF 200V 6.8pF, 2kV

www.recom-power.com REV.: 1/2018 PB-11 DC/DC Converter Specifications (measured @ Ta = 25°C, nom. Vin (110V), full load and after warm-up unless otherwise stated) RPA200H-RUW Series The product information and specifications may be subject to changes even without prior written notice.The product has been designed for various applications; its suitability lies in the responsibility of each customer. The products are not authorized for use in safety-critical applications without RECOM’s explicit written consent. A safety-critical application is an application where a failure may reasonably be expected to endanger or cause loss of life, inflict bodily harm or damage property. The applicant shall indemnify and hold harmless RECOM, its affiliated companies and its representatives against any damage claims in connection with the unauthorized use of RECOM products in such safety-critical applications. PACKAGING INFORMATION Parameter Type Value Packaging Dimensions (LxWxH) tube 355.0 x 63.5 x 20.6mm Packaging Quantity 5pcs Storage Temperature Range -55°C to +125°C Storage Humidity 95% RH Dimension Drawing (mm) 60.60 63.1 4.30 35.56 7.62 10.16 17.78 25.40 13.0 48.30 Bottom View Top View FC 50.80 2.54 2.54 FC 48.30 30.3 31.5 tc Pin Connections Pin # Single 1 +Vin

2 UVLO

3 CTRL

4 Ext. Cap. 5 -Vin 6 -Vout 7 -Sense

8 Trim

XX.X ± 0.5mm XX.XX ± 0.25mm FC= fixing center Recommended Footprint Details