RP40-2412DG

RP40-G RECOM | Alldatasheet

Document overview

• Manufacturer or author: Provided By ALLDATASHEET.COM(FREE DATASHEET DOWNLOAD SITE)
• PDF pages: 10

Technical content

Features

• 2:1 Wide Input Voltage Range
• 1.6kVDC Isolation
• UL Certified
• Efficiency up to 90%
• Six-Sided Continuous Shield
• Available as Power Module (RPM40-G) PD-1REV.: 1/2016www.recom-power.com DC/DC Converter

3 YEAR

Description

The RP40-G series DC/DC converters are certified to UL 60950-1 and to cUL 60950-1. This makes them ideal for all telecom and industrial applications where approved safety standards are required. The industry standard 2” x 2” package meets military standards for thermal shock and vibration tolerance. E196683

40 Watt

Single, Dual & Triple Output RP40-G Selection Guide Part Number Input Output Output Input(1) Efficiency (1) Max. Capacitive Voltage Range Voltage Current Current typ. Load(2) [VDC] [VDC] [mA] [mA] [%] [µF] RP40-123.3SG(3,4) 9-18 3.3 8000 2558 86 21000 RP40-1205SG(3,4) 9-18 5 8000 3876 86 13600 RP40-1212SG(3,4) 9-18 12 3333 3876 86 2360 RP40-1215SG(3,4) 9-18 15 2666 3830 87 1510 RP40-243.3SG(3,4) 18-36 3.3 8000 1264 87 21000 RP40-2405SG(3,4) 18-36 5 8000 1873 89 13600 RP40-2412SG(3,4) 18-36 12 3333 1894 88 2360 RP40-2415SG(3,4) 18-36 15 2666 1872 89 1510 RP40-483.3SG(3,4) 36-75 3.3 8000 625 88 21000 RP40-4805SG(3,4) 36-75 5 8000 926 90 13600 RP40-4812SG(3,4) 36-75 12 3333 936 89 2360 RP40-4815SG(3,4) 36-75 15 2666 936 89 1510 RP40-1212DG(3,4) 9-18 ±12 ±1800 4235 85 ±1200 RP40-1215DG(3,4) 9-18 ±15 ±1400 4118 85 ±750 RP40-2412DG(3,4) 18-36 ±12 ±1800 2069 87 ±1200 RP40-2415DG(3,4) 18-36 ±15 ±1400 2011 87 ±750 RP40-4812DG(3,4) 36-75 ±12 ±1800 1034 87 ±1200 RP40-4815DG(3,4) 36-75 ±15 ±1400 1006 87 ±750 RP40-120512TG(3,4) 9-18 5 / ±12 6000 /±400 3837 86 6800μF/±330μF RP40-120515TG(3,4) 9-18 5 / ±15 6000 / ±300 3779 86 6800μF/±110μF RP40-240512TG(3,4) 18-36 5 / ±12 6000 / ±400 1897 87 6800μF/±330μF RP40-240515TG(3,4) 18-36 5 / ±15 6000 / ±300 1868 87 6800μF/±110μF RP40-480512TG(3,4) 36-75 5 / ±12 6000 / ±400 938 88 6800μF/±330μF RP40-480515TG(3,4) 36-75 5 / ±15 6000 / ±300 923 88 6800μF/±110μF UL60950-1 CertifiedModel Numbering Ordering Examples RP40-2405SG = 24V Input, 5V Output, Positive Logic CTRL pin. RP40-4812DG-HC = 48V Input, ±12V Output, Positive Logic CTRL pin, Heat-sink fitted Input Voltage Output Voltage Single or Dual or Triple Package (4) Control Logic(3) Notes: Note3: no suffix for CTRL function with Positive Logic (1=ON, 0=OFF) and trim pin Note4: add suffix -HC for premounted Heat-sink and clips Notes: Note1: Maximum value at nominal input voltage and full load. Note2: Test by minimum Vin and constant resistor load.

PD-2 REV.: 1/2016 www.recom-power.com DC/DC Converter RP40-G Series BASIC CHARACTERISTICS Parameter Condition Min. Typ. Max. Input Voltage Range nom. Vin= 12V nom. Vin= 24V nom. Vin= 48V 9VDC 18VDC 36VDC 12VDC 24VDC 48VDC 18VDC 36VDC 75VDC Under Voltage Lockout (UVLO) Vin = 12V DC-DC ON DC-DC OFF 8VDC 9VDC Vin = 24V DC-DC ON DC-DC OFF 16VDC 17.8VDC Vin = 48V DC-DC ON DC-DC OFF 34VDC 36VDC Input Filter L-C Type Input Reflected Ripple Current(5) nominal Vin and full load 40mAp-p Input Surge Voltage Vin = 12V, 100ms max. Vin = 24V, 100ms max. Vin = 48V, 100ms max. 36VDC 50VDC 100VDC Start-up time Power up Remote ON/OFF 25ms 25ms 270kHz 300kHz 330kHz Minimum Load of full load Single Dual and Triple 10% Ripple and Noise measured by 20MHz bandwidth with a 0.1μF/50V MLCC Single 3.3Vout, 5 Vout 12Vout, 15Vout 50mVp-p 75mVp-p Dual 12Vout 15Vout 120mVp-p 150mVp-p Triple 3.3Vout, 5 Vout 12Vout, 15Vout 50mVp-p 75mVp-p Remote ON/OFF(6) Positive Logic DC-DC ON DC-DC OFF Open or 3.0V < Vr < 12V Short or 0V < Vr < 1.2V Input current of Remote pin (CTRL) DC-DC OFF 2.5mA DC-DC ON -0.5mA 0.5mA continued on next page Specifications measured at Ta = 25°C, nominal input voltage, full load otherwise noted Notes: Note5: Simulated source impedance of 12μH. 12μH inductor in series with +Vin. Note6: The ON/OFF control pin voltage is referenced to -Vin pin. Efficiency vs. Output Current Efficiency vs. Input Voltage 9Vin 12Vin 18Vin Efficiency [%] Output Current [%] 20 40 60 80 10030 50 70 90 Efficiency [%] Input Voltage [VDC] 11 12 14 171610 13 15 18 RP40-1205SG

Specifications measured at Ta = 25°C, nominal input voltage, full load otherwise noted RP40-G Series PD-3REV.: 1/2016www.recom-power.com Efficiency vs. Output Current Efficiency vs. Output Current Efficiency vs. Input Voltage Efficiency vs. Input Voltage 18Vin 24Vin 36Vin Efficiency [%] Output Current [%] 20 40 60 80 10030 50 70 90 36Vin 48Vin 75Vin Efficiency [%] Output Current [%] 20 40 60 80 10030 50 70 90 Efficiency [%] Input Voltage [VDC] 960 11 12 14 1716 1810 13 15 Efficiency [%] Input Voltage [VDC] 44 48 56 6864 7540 52 60 72 RP40-2405SG RP40-4805SG

PD-4 REV.: 1/2016 www.recom-power.com DC/DC Converter Specifications measured at Ta = 25°C, nominal input voltage, full load otherwise noted RP40-G Series REGULATIONS Parameter Condition Value Output Voltage Accuracy Single & Dual Triple Main Triple Auxiliary ±1.0% max. ±1.0% max. ±5.0% max. Voltage Adjustability (7) ±10% max. Line Voltage Regulation low line, high line at full load Single & Dual Triple Main Triple Auxiliary ±0.5% max. ±1.0% max. ±5.0% max. Load Voltage Regulation Single/Dual min. load to full load Single Dual ±0.5% max. ±1.0% max. Triple: main output (3.3, 5 Vout) 10% to 100% with 10% to 100% balanced on auxiliaries. Triple Main ±2.0% max. Auxiliary outputs 10% to 100% balanced on all outputs Auxiliary ±5.0% max. Cross Regulation asymmetrical 25%/100% FL Dual ±5.0% max. Triple: main otput (3.3, 5Vout) 100%load, auxiliary 100%, other auxiliary 25% to 100% load or main output (3.3, 5Vout) 25%, auxiliary 25%, other auxiliary 25% to 100% Triple 3.3Vout, 5Vout Triple 12Vout, 15Vout ±1.0% max. ±5.0% max. Transient Response recovery time 25% load step change 250μs typ. continued on next page Notes: Note7: For the single output: Maximum output deviation is 10% inclusive of remote sense and trim. If remote sense is not being use, the +Sense should be connected to its corresponding +Vout and likewise the -Sense should be conneted to its corresponding -Vout. External Output Trimming Trim up 1 2 3 4 5 6 7 8 9 10 % Trim down 1 2 3 4 5 6 7 8 9 10 % RP40-xx3.3S Output Voltage Trimming Some single/dual output Powerline converters offer the feature of trimming the output voltage over a certain range around the nominal value by using external trim resistors. No general equation can be given for calculating the trim resistors, but the following trimtables give typical values for chosing these trimming resistors. If voltages between the given trim points are required, extrapolate between the two nearest given values to work out the resis tor required or use a variable resistor to set the output voltage. Output can be externally trimmed by using the method shown below. RU 5(8) 9(9) RD 9(9) 6(5) Trim up Trim down

Specifications measured at Ta = 25°C, nominal input voltage, full load otherwise noted RP40-G Series PD-5REV.: 1/2016www.recom-power.com Trim up 1 2 3 4 5 6 7 8 9 10 % Trim down 1 2 3 4 5 6 7 8 9 10 % Trim up 1 2 3 4 5 6 7 8 9 10 % Trim down 1 2 3 4 5 6 7 8 9 10 % Trim up 1 2 3 4 5 6 7 8 9 10 % Trim down 1 2 3 4 5 6 7 8 9 10 % Trim up 1 2 3 4 5 6 7 8 9 10 % Trim down 1 2 3 4 5 6 7 8 9 10 % Trim up 1 2 3 4 5 6 7 8 9 10 % Trim down 1 2 3 4 5 6 7 8 9 10 % RP40-xx05SG RP40-xx12SF RP40-xx15SG RP40-xx12DG RP40-xx15DG Dual Output Voltage Trim Tables

PD-6 REV.: 1/2016 www.recom-power.com DC/DC Converter Specifications measured at Ta = 25°C, nominal input voltage, full load otherwise noted RP40-G Series ENVIRONMENTAL Parameter Condition Value Operating Temperature Range without derating with derating -40°C to +66°C -40°C o +100°C Maximum Case Temperature +100°C max. Temperature Coefficient ±0.02%/°C max. Thermal Impedance natural convection (20LFM) without Heat-sink natural convection (20LFM) with Heat-sink 9.2°C/Watt 7.6°C/Watt Operating Humidity 5% - 95% RH Thermal Shock MIL-STD-810F Vibration MIL-STD-810F MTBF MIL-HDBK-217F BELLCORE TR-NWT-000332(9) 9224 x 102 hours 1398 x 10³ hours Derating Graph(10) Notes: Note9: BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40°C (Ground fixed and controlled environment). Note10: Derating graphs are valid only for the shown part numbers. If you need detailed derating-information about a part- number not shown here please contact our technical support service at techsupportAT@recom-power.com PROTECTIONS Parameter Condition Value Short Circuit Protection (SCP) continuous, automatic recovery Over Voltage Protection (OVP) Zener Diode Clamp 3.3Vout 5Vout 12Vout 15Vout 3.9VDC 6.2VDC 15VDC 18VDC Over Temperature Protection (OTP) 115°C typ. Over Load Protection (OLP) % of Iout rated 150% typ. Isolation Voltage I/P to O/P I/P to O/P to case 1.6kVDC/ 1 minute 1.6kVDC/ 1 minute Isolation Resistance 500VDC 1GΩ min. Isolation Capacitance 1000pF max. -40 6066 80 100 12040200-20 100 Ambient Temperature [°C] Output Power [%] -40 60 80 100 12040200-20 100 Ambient Temperature [°C] Output Power [%] RP40-483.3SG RP40-483.3SG with Heat-sink Notes: Note8: This power module is not internally fused. An input line fuse must always be used.

Specifications measured at Ta = 25°C, nominal input voltage, full load otherwise noted RP40-G Series PD-7REV.: 1/2016www.recom-power.com SAFETY AND CERTIFICATIONS Certificate Type (Safety) Report / File Number Standard UL General Safety E196683 UL60950-1 1st. Ed.: 2003 C22.2 No. 60950 1st. Ed.: 2003 EMC Compliance Condition Standard / Criterion EMI Standard(11) with external filter EN55022, Class A or B ESD Radiated Immunity Fast Transient(12) Surge(12) Conducted Immunity Air ±8kV and Contact ±6kC

10 V/m

±2kV ±1kV 10 Vr.m.s EN61000-4-2, Criteria B EN61000-4-3, Criteria A EN61000-4-4, Criteria B EN61000-4-5, Criteria B EN61000-4-6, Criteria A continued on next page Input Input Input DC DC Fuse Fuse C2C1 C2C1 +VIN +VOUT -VOUT -VIN LOAD DC DC +VIN +VOUT COM -VOUT -VIN LOADLOAD Fuse C2C1 DC DC +VIN +VOUT COM -Aux -VIN LOAD LOAD LOAD +Aux Input Input Input DC DC Fuse Fuse C2C1 C2C1 +VIN +VOUT -VOUT -VIN LOAD DC DC +VIN +VOUT COM -VOUT -VIN LOADLOAD Fuse C2C1 DC DC +VIN +VOUT COM -Aux -VIN LOAD LOAD LOAD +Aux Input Input Input DC DC Fuse Fuse C2C1 C2C1 +VIN +VOUT -VOUT -VIN LOAD DC DC +VIN +VOUT COM -VOUT -VIN LOADLOAD Fuse C2C1 DC DC +VIN +VOUT COM -Aux -VIN LOAD LOAD LOAD +Aux EMI Filtering Class A MODEL C1 C2 C3/C4 RP40-12xxSG RP40-12xxDG RP40-12xxTG 6.8μF/50V

1812 MLCC N/A 1000pF/2kV

1808 MLCC

6.8μF/50V 2.2μF/100V Notes: Note11: The standard modues meet EMI Class A or Class B with external components, see filter suggestions below. Note12: An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The filter capacitor Recom suggests: Nippon chemi-con KY series, 220μF/100V

PD-8 REV.: 1/2016 www.recom-power.com DC/DC Converter Specifications measured at Ta = 25°C, nominal input voltage, full load otherwise noted RP40-G Series DIMENSIONS and PHYSICAL CHARACTERISTICS Parameter Type Value Material Case Base Potting Nickel coated copper FR4 PCB Epoxy (UL94-V0) Package Dimensions (LxWxH) without Heat-sink with Heat-sink 50.8 x 50.8 x 10.2mm 56.8 x 50.8 x 17.0mm Package Weight without Heat-sink with Heat-sink 60g 81.06g continued on next page Input Input Input DC DC +VIN +VOUT -VOUT -VIN LOAD +VOUT COM -VOUT LOADLOAD DC DC +VIN +VOUT -VOUT -VIN Fuse C2C1 +VOUT COM -AUX LOADLOAD LOAD DC DC C4C3 Fuse C2C1 Fuse C2C1 +VIN +VOUT +AUX -VIN Input Input Input DC DC +VIN +VOUT -VOUT -VIN LOAD +VOUT COM -VOUT LOADLOAD DC DC +VIN +VOUT -VOUT -VIN Fuse C2C1 +VOUT COM -AUX LOADLOAD LOAD DC DC C4C3 Fuse C2C1 Fuse C2C1 +VIN +VOUT +AUX -VIN Input Input Input DC DC +VIN +VOUT -VOUT -VIN LOAD +VOUT COM -VOUT LOADLOAD DC DC +VIN +VOUT -VOUT -VIN Fuse C2C1 +VOUT COM -AUX LOADLOAD LOAD DC DC C4C3 Fuse C2C1 Fuse C2C1 +VIN +VOUT +AUX -VIN EMI Filtering Class B MODEL C1 C2 C3 C4 C5/C6 L1 RP40-12xxSG RP40-12xxDG RP40-12xxTG 4.7μF/50V 1812 MLCC N/A 4.7F/50V CMC: 450μH ref.: WE 7448227005 ref.: CMC-05 RP40-24xxSG RP40-24xxDG RP40-24xxTG 6.8μF/50V 1812 MLCC N/A 6.8μF/50V CMC: 450μH ref.: WE 7448227005 ref.: CMC-05 RP40-48xxSG RP40-48xxDG RP40-48xxTG 2.2μF/100V

1812 MLCC

2.2μF/100V 6.8μF/50V 2.2μF/100V CMC: 830μH ref.: WE 744822301 ref.: CMC-08

Specifications measured at Ta = 25°C, nominal input voltage, full load otherwise noted RP40-G Series PD-9REV.: 1/2016www.recom-power.com Pin Connections Pin # Single Dual Triple 1 +Vin +Vin +Vin 2 -Vin -Vin -Vin

3 CTRL CTRL CTRL

4 NC No Pin +Aux

5 -Sense(10) +Vout Com 6 +Sense(10) Com -Aux 7 +Vout Com +Vout 8 -Vout -Vout Com

9 Trim Trim NC

NC: No Connection Pin Pitch Tolerance ±0.25mm Pin dimension tolerance ±0.1mm Tolerance: X.X ±0.5mm X.XX ±0.25mm Dimension Drawing (mm) 50.850.8 10.2 45.70 27.9 15.24 5.08 5.08 15.24 7.62 20.32 12.70 2.54 5.60 Ø1.00 Bottom View 10.2 17.0 5.60 Ø1.00 50.00 50.00 1.40 1.60 56.8 1.30 1.40 Top View Heat-sink 5.85 Dimension Drawing (mm) with Heat-sink

PD-10 REV.: 1/2016 www.recom-power.com DC/DC Converter Specifications measured at Ta = 25°C, nominal input voltage, full load otherwise noted RP40-G Series PACKAGING INFORMATION Parameter Type Value Packaging Quantity without Heat-sink with Heat-sink Tube Tray 4pcs. 12pcs. Storage Temperature Range -55°C to +125°C Storage Humidity 5% - 95% RH The product information and specifications are subject to change without prior notice. RECOM products are not authorized for use in safety-critical applications (such as life support) without RECOM’s explicit written consent. A safety-critical application is defined as an application where a failure of a RECOM product may reasonably be expected to endanger or cause loss of life, inflict bodily harm or damage property. The buyer shall indemnify and hold harmless RECOM, its affiliated companies and its representatives against any damage claims in connection with the unauthorized use of RECOM products in such safety-critical applications.