RP40-11005SFR(3,4)

RP40-FR RECOM | Alldatasheet

Document overview

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• PDF pages: 11

Technical content

Features

• Wide 4:1 Input Voltage Range
• 1.6kVDC Isolation for 24Vin and 48Vin, 3kVDC Isolation for 110Vin
• Efficiency up to 92%
• Six-Sided Continuous Shield
• UL60950-1 AM2 Certified, EN50155 Certified PD-1REV.: 1/2016www.recom-power.com DC/DC Converter

3 YEAR

Description

The RP40-FR series wide range input DC/DC converters have been especially designed for railway applications and are EN50155 certified. They are also certified to UL60950-1 and cUL 60950-1, this makes them ideal for all high input voltage telecom and industrial applications where approved safety standards are required.

40 Watt

2“ x 1“ Single & Dual Output RP40-FR Selection Guide Part Number Input Output Output Input (1) Efficiency (1) Max. Capacitive Voltage Range Voltage Current Current typ. Load (2) [VDC] [VDC] [mA] [mA] [%] [µF] RP40-243.3SFR(3,4) 9-36 3.3 10000 1528 90 26600 RP40-2405SFR(3,4) 9-36 5 8000 1832 91 20000 RP40-2412SFR(3,4) 9-36 12 3333 1811 92 3900 RP40-2415SFR(3,4) 9-36 15 2666 1811 92 2600 RP40-2424SFR(3,4) 9-36 24 1666 1831 91 1300 RP40-483.3SFR(3,4) 18-75 3.3 10000 764 90 26600 RP40-4805SFR(3,4) 18-75 5 8000 916 91 20000 RP40-4812SFR(3,4) 18-75 12 3333 906 92 3900 RP40-4815SFR(3,4) 18-75 15 2666 906 92 2600 RP40-4824SFR(3,4) 18-75 24 1666 915 91 1300 RP40-1103.3SFR(3,4) 43-160 3.3 10000 341 88 26600 RP40-11005SFR(3,4) 43-160 5 8000 409 89 20000 RP40-11012SFR(3,4) 43-160 12 3333 402 90.5 3900 RP40-11015SFR(3,4) 43-160 15 2666 400 91 2600 RP40-11024SFR(3,4) 43-160 24 1666 404 90 1300 RP40-2412DFR(3,4) 9-36 ±12 ±1666 926 90 ±2600 RP40-2415DFR(3,4) 9-36 ±15 ±1333 926 90 ±1600 RP40-2424DFR(3,4) 9-36 ±24 ±833 915 91 ±650 RP40-4812DFR(3,4) 18-75 ±12 ±1666 463 90 ±2600 RP40-4815DFR(3,4) 18-75 ±15 ±1333 370 90 ±1600 RP40-4824DFR(3,4) 18-75 ±24 ±833 286 91 ±650 RP40-11012DFR(3,4) 43-160 ±12 ±1666 204 89 ±2600 RP40-11015DFR(3,4) 43-160 ±15 ±1333 204 89 ±1600 RP40-11024DFR(3,4) 43-160 ±24 ±833 200 91 ±650 Model Numbering Ordering Examples RP40-2405SFR/P = 24V Input, 5V Output, Positive Logic CTRL pin and Trim pin fitted RP40-2415SFR/N = 24V Input, 15V Output, Negative Logic CTRL pin and Trim pin fitted Input Voltage Output Voltage Single or Dual Notes: Note1: Values at nominal input voltage and full load Note2: Test by minimum Vin and constant resistor load. EN50155 Certified UL60950-1 AM2 Certified E196683 Notes: Note3: standard part is with suffix “P” for positive logic (1=ON, 0=OFF) or add suffix “N” instead for negative logic (0=ON, 1=OFF) Note4: add suffix “-HC” for premounted Heat-sink with clamps Package (4) CTRL Logic (3)

Parameter Condition Min. Typ. Max. Input Voltage Range nom. Vin = 24V nom. Vin = 48V nom. Vin = 110V 9VDC 18VDC 43VDC 24VDC 48VDC 110VDC 36VDC 75VDC 160VDC Under Voltage Lockout (UVLO) Vin = 24V DC-DC ON DC-DC OFF 8VDC 9VDC Vin = 48V DC-DC ON DC-DC OFF 16VDC 18VDC Vin = 110V DC-DC ON DC-DC OFF 40VDC 43VDC Input Filter Pi-Type Input Reflected Ripple Current nominal Vin and full load 30mAp-p Input Surge Voltage Vin =24V, 1s max. Vin = 48V, 1s max. Vin = 110V, 1s max. 50VDC 100VDC 170VDC Start-up time Power up Remote ON/OFF 60ms 60ms Internal Operating Frequency 225kHz 250kHz 275kHz Ripple and Noise measured by 20MHz bandwidth with a 1µF/50V X7R MLCC 3.3Vout, 5Vout 12Vout, 15Vout 24Vout 75mVp-p 100mVp-p 150mVp-p 100mVp-p 125mVp-p 200mVp-p ON/OFF CTRL (5) Positive Logic DC-DC ON DC-DC OFF Open or 3.0V < Vr < 12V Short or 0V < Vr < 1.2V Negative Logic DC-DC ON DC-DC OFF Short or 0V < Vr < 1.2V Open or 3.0V < Vr < 12V Input current of Remote pin (CTRL) DC-DC OFF 3mA DC-DC ON -0.5mA 0.5mA continued on next page PD-2 REV.: 1/2016 www.recom-power.com DC/DC Converter RP40-FR Series Specifications (measured @ ta = 25°C, nominal input voltage, full load otherwise noted) Notes: Note5: The pin voltage is referenced to -Vin pin. Efficiency vs. Output Current Efficiency vs. Input Voltage 9Vin 24Vin 36Vin Efficiency [%] Output Current [%] 100 20 40 60 80 10030 50 70 90 Efficiency [%] Input Voltage [VDC] 100 15 18 24 30 3612 21 27 33 RP40-2405SFR

Specifications (measured @ ta = 25°C, nominal input voltage, full load otherwise noted) REGULATIONS Parameter Condition Value Output Accuracy full load and nominal Vin ±1% Voltage Adjustability Single 3.3Vout, 5 Vout, 12Vout 15Vout, 24Vout ±10% -10% to +20% Line Regulation low line to high line at full load ±0.2% Load Regulation 0% to 100% load Single Dual ±0.5% ±1.0% Cross Regulation asymmetrical 25%<>100% load ±5% Transient Response 25% load step change 250µs typ. continued on next page RP40-FR Series PD-3REV.: 1/2016www.recom-power.com Efficiency vs. Output Current Efficiency vs. Output Current Efficiency vs. Input Voltage Efficiency vs. Input Voltage 18Vin 48Vin 75Vin Efficiency [%] Output Current [%] 100 20 40 60 80 10030 50 70 90 43Vin 110Vin 160Vin Efficiency [%] Output Current [%] 100 20 40 60 80 10030 50 70 90 Efficiency [%] Input Voltage [VDC] 30 36 48 60 66 7524 42 54 72

100 Efficiency [%]

Input Voltage [VDC] 62 72 96 125 16014352 84 110 136 100 RP40-4805SFR RP40-1105SFR

PD-4 REV.: 1/2016 www.recom-power.com DC/DC Converter Specifications (measured @ ta = 25°C, nominal input voltage, full load otherwise noted) RP40-FR Series External Output Trimming TRIM UP TRIM DOWN Output Voltage Trimming Single output Powerline converters offer the feature of trimming the output voltage over a certain range around the nominal value by using external trim resistors. No general equation can be given for calculating the trim resistors, but the following trimtables give typical values for chosing these trimming resistors. If voltages between the given trim points are required, extrapolate between the two nearest given values to work out the resistor required or use a variable resistor to set the output voltage. Output can be externally trimmed by using the method shown below. Trim up 1 2 3 4 5 6 7 8 9 10 % Trim down 1 2 3 4 5 6 7 8 9 10 % RP40-xx3.3SFR Trim up 1 2 3 4 5 6 7 8 9 10 % Trim down 1 2 3 4 5 6 7 8 9 10 % Trim up 1 2 3 4 5 6 7 8 9 10 % Trim down 1 2 3 4 5 6 7 8 9 10 % RP40-xx05SFR RP40-xx12SFR RU RD

Specifications (measured @ ta = 25°C, nominal input voltage, full load otherwise noted) RP40-FR Series PD-5REV.: 1/2016www.recom-power.com Trim up 1 2 3 4 5 6 7 8 9 10 % Trim up 11 12 13 14 15 16 17 18 19 20 % Trim down 1 2 3 4 5 6 7 8 9 10 % Trim up 1 2 3 4 5 6 7 8 9 10 % Trim up 11 12 13 14 15 16 17 18 19 20 % Trim down 1 2 3 4 5 6 7 8 9 10 % RP40-xx15SFR RP40-xx24SFR PROTECTIONS Parameter Condition Value Short Circuit Protection (SCP) continuous, automatic recovery Over Voltage Protection (OVP) Zener Diode Clamp 3.3Vout 5Vout 12Vout 15Vout 24Vout 3.9VDC 6.2VDC 15VDC 20VDC 30VDC Over Load Protection (OLP) % Iout rated 150% typ., Hiccup Mode Over Temperature Protection (OTP) 115°C Isolation Voltage 24Vin, 48Vin I/P to O/P I/P to O/P to Case 1.6kVDC/1min. 1.6kVDC/1min. 110Vin I/P to O/P I/P to O/P to Case 3kVDC/1min. 1.6kVDC/1min. Isolation Resistance 500VDC 1GΩ min. Isolation Capacitance 1500pF max. Notes: Note6: This power module is not internally fused. An input line fuse must always be used.

Certificate Type (Safety) Report / File Number Standard Information Technology Equipment, General Requirements for Safety E196683 UL60950-1, 2nd Edition AM:2, 2014 CSA C22.2 No. 60950-1-07 Railway Applications - Electrical Equipment used on rolling stock 15A100702E-C EN50155, 2007 EMI Compliance Condition Standard / Criterion Industrial, scientific and medical equipment - Radio frequency disturbance characteristics - Limits and methods of measurement (8) with external filter EN50121-3-2, Class A EN55011, Class A or B ESD Electrostatic discharge immunity test Radiated, radio-frequency, electromagnetic field immunity test Fast Transient and Burst Immunity (9) Surge Immunity (9) Immunity to conducted disturbances, induced by radio-frequency fields Power Magnetic Field Immunity Air ±8kV and Contact ±6kV

20 V/m

±2kV ±2kV 10 Vr.m.s 100A/m continuous; 1000A/m 1s EN61000-4-2, Criteria A EN61000-4-3, Criteria A EN61000-4-4, Criteria A EN61000-4-5, Criteria A EN61000-4-6, Criteria A EN61000-4-8, Criteria A continued on next page PD-6 REV.: 1/2016 www.recom-power.com DC/DC Converter Specifications (measured @ ta = 25°C, nominal input voltage, full load otherwise noted) RP40-FR Series ENVIRONMENTAL Parameter Condition Value Operating Temperature Range without derating, without Heat-Sink with derating -40°C to +60°C -40°C to +105°C Maximum Case Temperature +105°C Temperature Coefficient ±0.02%/°C max. Thermal Impedance Natural convection, without Heat-sink Natural convection, with Heat-sink 10.8°C/W 10.3°C/W Operating Humidity 5% - 95% RH Shock EN61373, MIL-STD-810F Thermal Shock MIL-STD-810F Vibration EN61373, MIL-STD-810F Fire protection on railway vehicles according to EN45545-2, 2013 standard MTBF according to MIL-HDBK-217F standard 907.3 x 103h Notes: Note7: Derating graphs are valid only for the shown part numbers. If you need detailed derating-information about a part- number not shown here please contact our technical support service at techsupportAT@recom-power.com -40 60 80 100 105 12040200-20 100 Ambient Temperature [°C] Output Power [%] -40 60 80 100 105 12040200-20 100 Ambient Temperature [°C] Output Power [%] RP40-2415SFR RP40-2415SFR-HC Derating Graph(7) (@ Chamber and natural convection 0.1m/s)

Specifications (measured @ ta = 25°C, nominal input voltage, full load otherwise noted) RP40-FR Series PD-7REV.: 1/2016www.recom-power.com Notes: Note8: The standard module meets EMI Class A or Class B with external components. Note9: An external input filter capacitor is required if the module has to meet EN61000-4-4 and -4-5. The R40-24xxFR requires an aluminum electrolytic capacitor (Nippon chemi-con KY series, 220µF/100V) and a TVS (SMDJ58A, 58V, 3000Watt peak pulse power) connected in parallel. The RP40-48xxFR requires an aluminum electrolytic capacitor (Nippon chemi-con KY series, 220µF/100V) and a TVS (SMDJ120A,120V, 3000Watt peak pulse power) connected in parallel. The RP40-110xxFR requires an aluminum electrolytic capacitor (Ruby-con BXF series, 68µF/200V 3pcs in parallel) and a TVS (SMDJ90A, 90V, 3000Watt peak pulse power 2pcs in series connection) connected in parallel. EMC Filtering according to EN50121-1(Single Outputs) EMC Filtering according to EN50121-1 (Dual Outputs) MODEL C1 C2 C3 C4 C5 C6 C7 L1 RP40-24xxS_DFR 220µF/200V MLCC N/A N/A 10µF/50V

1210 MLCC 680pF/3kV

1808 MLCC

2.2µH 11A SMD Inductor RP40-48xxS_DFR 4.7µF/100V

1210 MLCC

12µH 4A SMD Inductor RP40-110xxS_DFR 33µF/250V Al Cap. (lie down) Chemi-con KXJ 1µF/250V

1812 MLCC

1µF/250V 22µH 1.5A SMD Inductor C4C2 C3 +VIN -VIN +VIN -VIN LOAD LOADLOAD C2C1 U(9) U(9)

PD-8 REV.: 1/2016 www.recom-power.com DC/DC Converter Specifications (measured @ ta = 25°C, nominal input voltage, full load otherwise noted) RP40-FR Series continued on next page EMC Filtering according to EN55022 Class A (Single Outputs) EMC Filtering according to EN55022 Class A (Dual Outputs) MODEL C1 C2 C3 C4 C5 C6 C7 C8 L1 RP40-24xxS_DFR 10µF/50V 10µF/50V 2.2µH 11A SMD Inductor RP40-48xxS_DFR 4.7µF/100V 4.7µF/100V 12µH 4A SMD Inductor RP40-110xxS_DFR N/A 33µF/250V Al Cap. (lie down) Chemi-con KXJ 1µF/250V 22µH 1.5A SMD Inductor Fuse C5C2 C3 C4 +VIN -VIN +VIN -VIN LOAD LOADLOAD L1Fuse C2 C3 C4C1

Specifications (measured @ ta = 25°C, nominal input voltage, full load otherwise noted) RP40-FR Series PD-9REV.: 1/2016www.recom-power.com continued on next page Fuse C3C1 C2 +VIN -VIN LOAD L2L1 Fuse C3C1 C2 +VIN -VIN L2L1 LOADLOAD MODEL C1/C2 C3 C4/C6 C5/C7 L1/L2 RP40-24xxS_DFR 10µF/50V

1210 MLCC 82µF/100V

Al Cap. (lie down) Chemi-con KJ 1000pf/3kV 3.3µH 10A SMD Inductor RP40-48xxS_DFR 4.7µF/100V 12µH 4A SMD Inductor EMC Filtering according to EN55022 Class B (24Vin and 48Vin, Single Outputs) EMC Filtering according to EN55022 Class B (24Vin and 48Vin, Dual Outputs)

PD-10 REV.: 1/2016 www.recom-power.com DC/DC Converter Specifications (measured @ ta = 25°C, nominal input voltage, full load otherwise noted) RP40-FR Series DIMENSIONS and PHYSICAL CHARACTERISTICS Parameter Type Value Material Case Base Potting Copper Alloy CuZn33 FR4 PCB Silicone (UL94V-0) Packaging Dimension (LxWxH) without Heat-sink with Heat-sink 50.8 x 25.4 x 10.2mm 56.8 x 25.4 x 16.8mm Packaging Weight without Heat-sink with Heat-sink 32g 43g continued on next page Fuse C6C5C1 C3C2 +VIN -VIN LOAD LOADLOAD L2L1 +VIN -VIN Fuse C6C5C1 C3C2 L2L1 MODEL C1 C2/C3 C4 C5/C6 C7/C8/C9 L1/L2 RP40-110xxS_DFR 33µF/250V Al Cap. (lie down) Chemicon -KXJ 1µF/250V 33µF/250V Al Cap. (lie down) Chemicon -KXJ 1µF/250V 22µH 1.5A SMD Inductor EMC Filtering according to EN55022 Class B (110Vin Single Outputs) EMC Filtering according to EN55022 Class B (110Vin Dual Outputs)

Packaging Quantity without Heat-sink with Heat-sink Tube Tray 9pcs 20pcs Storage Temperature Range -55°C to +125°C Storage Humidity 5% - 95% RH The product information and specifications are subject to change without prior notice. RECOM products are not authorized for use in safety-critical applications (such as life support) without RECOM’s explicit written consent. A safety-critical application is defined as an application where a failure of a RECOM product may reasonably be expected to endanger or cause loss of life, inflict bodily harm or damage property. The buyer shall indemnify and hold harmless RECOM, its affiliated companies and its representatives against any damage claims in connection with the unauthorized use of RECOM products in such safety-critical applications. Pin Connections Pin # Single Dual 1 +Vin +Vin 2 -Vin -Vin

3 CTRL CTRL

6 Trim -Vout

Pin Pitch Tolerance ±0.25mm Pin dimension tolerance ±0.1mm XX.X ± 0.5mm XX.XX ± 0.25mm Dimension Drawing (mm) Dimension Drawing with Heat-sink (mm) Bottom View 10.2 50.8 45.72 25.4 5.6 5.08 15.24 25.4 5.1 2.54 7.62 17.78 ø1.0 ø1.0 10.2 16.8 25.4 5.6 24.20 50.00 5.85 1.40 1.30 1.60 1.30 Top View 45.72 56.8 DC/DC Converter Specifications (measured @ ta = 25°C, nominal input voltage, full load otherwise noted) RP40-FR Series PD-11REV.: 1/2016www.recom-power.com