RP20-FW RECOM | Alldatasheet

Document overview

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Technical content

Features

  • 4:1 Wide Input Voltage Range
  • 1.6kVDC Isolation
  • UL Certified
  • Efficiency up to 89%
  • Six-Sided Continuous Shield PD-1REV.: 1/2016www.recom-power.com DC/DC Converter

3 YEAR

Description

The RP20-FW series wide range input DC/DC converters are certified to UL 60950-1 and to cUL 60950- 1. This makes them ideal for all telecom and industrial applications where approved safety standards are required. The industry standard 2” x 1” package meets military standards for thermal shock and vibration tolerance. E196683

20 Watt

2“ x 1“ Single & Dual Output RP20-FW Selection Guide Part Number Input Output Output Input(1) Efficiency (1) Max. Capacitive Voltage Range Voltage Current Current typ. Load(2) [VDC] [VDC] [mA] [mA] [%] [µF] RP20-243.3SFW(3,4) 9-36 3.3 5500 890 85 18000 RP20-2405SFW(3,4) 9-36 5 4000 947 88 9600 RP20-2412SFW(3,4) 9-36 12 1670 971 86 1650 RP20-2415SFW(3,4) 9-36 15 1330 967 86 1050 RP20-483.3SFW(3,4) 18-75 3.3 5500 445 85 18000 RP20-4805SFW(3,4) 18-75 5 4000 473 88 9600 RP20-4812SFW(3,4) 18-75 12 1670 480 87 1650 RP20-4815SFW(3,4) 18-75 15 1330 478 87 1050 RP20-2405DFW(3,4) 9-36 ±5 ±2000 947 88 ±4800 RP20-2412DFW(3,4) 9-36 ±12 ±833 957 87 ±825 RP20-2415DFW(3,4) 9-36 ±15 ±667 958 87 ±525 RP20-4805DFW(3,4) 18-75 ±5 ±2000 468 89 ±4800 RP20-4812DFW(3,4) 18-75 ±12 ±833 473 88 ±825 RP20-4815DFW(3,4) 18-75 ±15 ±667 474 88 ±525 UL60950-1 CertifiedModel Numbering Ordering Examples RP20-2405SFW = 24V 4:1 Input, 5V Output, Positive Logic CTRL pin fitted RP20-4812DFW/N-HC = 48V 4:1 Input, ±12V Output, Negative Logic CTRL pin fitted, Heat-sink fitted Input Voltage Output Voltage Single or Dual Package(4) Control Logic(3) Notes: Note3: no suffix for CTRL function with Positive Logic (1=ON, 0=OFF), and trim pin add “N” for CTRL function with Negative Logic (0=ON, 1=OFF), and trim pin Note4: add suffix -HC for premounted Heat-sink and clips Notes: Note1: Maximum value at nominal input voltage and full load. Note2: Test by minimum Vin and constant resistor load.

PD-2 REV.: 1/2016 www.recom-power.com DC/DC Converter RP20-FW Series BASIC CHARACTERISTICS Parameter Condition Min. Typ. Max. Input Voltage Range nom. Vin = 24V nom. Vin = 48V 9VDC 18VDc 24VDC 48VDC 36VDC 75VDC Under Voltage Lockout (UVLO) Vin = 24V DC-DC ON DC-DC OFF 7.5VDC 9VDC Vin = 48V DC-DC ON DC-DC OFF 15VDC 18VDC Input Filter Pi-Type Input Reflected Ripple Current nominal Vin and full load 20mAp-p Input Surge Voltage Vin = 24V, 100ms max. Vin = 48V, 100ms max. 50VDC 100VDC Start-up time Power up Remote ON/OFF 20ms 20ms Operating Frequency Range 360kHz 400kHz 440kHz Minimum Load(5) 0% Optional Output Trim ±10% Ripple and Noise measured by 20MHz bandwidth with a 0.1µF/50V MLCC 3.3V 5.0V, 12V, 15V 60mVp-p 75mVp-p Dual 100mVp-p Remote ON/OFF(6) Positive Logic DC-DC ON DC-DC OFF Open or 3.0V < Vr < 12V Short or 0V < Vr < 1.2V Negative Logic DC-DC ON DC-DC OFF Short or 0V < Vr < 1.2V Open or 3.0V < Vr < 12V Input current of Remote pin (CTRL) DC-DC OFF 2mA DC-DC ON -0.5mA 0.5mA continued on next page Specifications measured at Ta = 25°C, nominal input voltage, full load otherwise noted Notes: Note5: The RP20-FW series requires a minimum of 10% loading on the output to maintain specified regulation. Operation under no-load condition will not damage these devices, however they may not meet all listed specification. Note6: The ON/OFF control function can be positive or negative logic. The pin voltage is referenced to -Vin pin. Efficiency vs. Output Current Efficiency vs. Input Voltage 9Vin 24Vin 36Vin Efficiency [%] Output Current [%] 20 40 60 80 10030 50 70 90 Efficiency [%] Input Voltage [VDC] 22 24 28 32 3620 26 30 34 RP20-2405SFW

Specifications measured at Ta = 25°C, nominal input voltage, full load otherwise noted REGULATIONS Parameter Condition Value Output Voltage Accuracy ±1.0% Voltage Adjustability Single ±10% Line Voltage Regulation low line to high line at full load Single Dual ±0.2% ±0.5% Load Voltage Regulation no load to full load Single Dual ±0.5% ±1.0% Cross Regulation asymmetrical 25%<>100% load ±5% Transient Response recovery time 25% load step change 250µs continued on next page RP20-FW Series PD-3REV.: 1/2016www.recom-power.com Efficiency vs. Output Current Efficiency vs. Input Voltage 18Vin 48Vin 75Vin Efficiency [%] Output Current [%] 20 40 60 80 10030 50 70 90 Efficiency [%] Input Voltage [VDC] 30 36 48 60 7524 42 54 66 RP20-4805SFW External Output Trimming Trim up 1 2 3 4 5 6 7 8 9 10 % Trim down 1 2 3 4 5 6 7 8 9 10 % RP20-xx3.3SF Output Voltage Trimming Single output Powerline converters offer the feature of trimming the output voltage over a certain range around the nominal value by using external trim resistors. No general equation can be given for calculating the trim resistors, but the following trimtables give typical values for chosing these trimming resistors. If voltages between the given trim points are required, extrapolate between the two nearest given values to work out the resis tor required or use a variable resistor to set the output voltage. Output can be externally trimmed by using the method shown below. RU RD Trim up Trim down

PD-4 REV.: 1/2016 www.recom-power.com DC/DC Converter Specifications measured at Ta = 25°C, nominal input voltage, full load otherwise noted RP20-FW Series PROTECTIONS Parameter Condition Value Short Circuit Protection (SCP) continuous, automatic recovery Over Voltage Protection (OVP) Zener Diode Clamp 3.3Vout 5Vout 12Vout 15Vout 3.9VDC typ. 6.2VDC typ. 15VDC typ. 18VDC typ. Over Load Protection (OLP) % of Iout rated 150% typ. Isolation Voltage I/P to O/P I/P to O/P to case 1.6kVDC/1 minute 1.6kVDC/1 minute Isolation Resistance 500 VDC 1GΩ min. Isolation Capacitance 1500pF max. Notes: Note7: This power module is not internally fused. An input line fuse must always be used. Trim up 1 2 3 4 5 6 7 8 9 10 % Trim down 1 2 3 4 5 6 7 8 9 10 % RP20-xx12SFW RP20-xx15SFW Trim up 1 2 3 4 5 6 7 8 9 10 % Trim down 1 2 3 4 5 6 7 8 9 10 % RP20-xx05SFW Trim up 1 2 3 4 5 6 7 8 9 10 % Trim down 1 2 3 4 5 6 7 8 9 10 %

Specifications measured at Ta = 25°C, nominal input voltage, full load otherwise noted RP20-FW Series PD-5REV.: 1/2016www.recom-power.com SAFETY AND CERTIFICATIONS Certificate Type (Safety) Report / File Number Standard UL General Safety E196683 UL60950-1 1st. Ed.: 2003 C22.2 No. 60950 1st. Ed.: 2003 EMC Compliance Condition Standard / Criterion EMI Standard(10) with external filter EN55022, Class A or B ESD Radiated Immunity Fast Transient(11) Surge(11) Conducted Immunity Air ±8kV and Contact ±6kC

10 V/m

±2kV ±1kV 10 Vr.m.s EN61000-4-2, Criteria B EN61000-4-3, Criteria A EN61000-4-4, Criteria B EN61000-4-5, Criteria A EN61000-4-6, Criteria A continued on next page ENVIRONMENTAL Parameter Condition Value Operating Temperature Range without derating with derating -40°C to +72°C -40°C to +105°C Maximum Case Temperature +105°C Temperature Coefficient ±0.02%/°C max. Thermal Impedance Natural convection (20LFM) Natural convection (20LFM) with Heat-sink 12°C/Watt 10°C/Watt Operating Humidity 5% - 95% RH Thermal Shock MIL-STD-810F Vibration MIL-STD-810F MTBF MIL-HDBK-217F Bellcore TR-NWT-000332(8) 1851 x 103 hours 2350 x 103 hours -40 60 105 12040200-20 100 Ambient Temperature [°C] Output Power [%] 100-40 60 80 100 105 12040200-20 100 Ambient Temperature [°C] Output Power [%] Derating Graph(9) Notes: Note8: BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40°C (Ground fixed and controlled environment). Note9: Derating graphs are valid only for the shown part numbers. If you need detailed derating-information about a part- number not shown here please contact our technical support service at techsupportAT@recom-power.com RP20-4805SFW RP20-4805SFW with Heat-sink

PD-6 REV.: 1/2016 www.recom-power.com DC/DC Converter Specifications measured at Ta = 25°C, nominal input voltage, full load otherwise noted RP20-FW Series Input Input DC DC Fuse +VIN +VOUT -VOUT -VIN LOAD DC DC Fuse +VIN +VOUT COM -VOUT -VIN LOADLOAD Input Input DC DC Fuse +VIN +VOUT -VOUT -VIN LOAD DC DC Fuse +VIN +VOUT COM -VOUT -VIN LOADLOAD EMI Filtering Class A Input Input DC DC Fuse C2C1 +VIN +VOUT -VOUT -VIN LOAD +VOUT COM -VOUT LOADLOAD DC DC Fuse C2C1 +VIN +VOUT -VOUT -VIN Input Input DC DC Fuse C2C1 +VIN +VOUT -VOUT -VIN LOAD +VOUT COM -VOUT LOADLOAD DC DC Fuse C2C1 +VIN +VOUT -VOUT -VIN EMI Filtering Class B DIMENSIONS and PHYSICAL CHARACTERISTICS Parameter Type Value Material Case Base Potting Nickel coated copper FR4 PCB Epoxy (UL94-V0) Package Dimensions (LxWxH) without Heat-sink with Heat-sink 50.8 x 25.4 x 10.2mm 56.8 x 25.4 x 16.8mm Package Weight without Heat-sink with Heat-sink 27g 37.89g continued on next page MODEL C1 C2 C3 RP20-24xxSFW RP20-24xxDFW N/A 1000pF/2kV

1808 MLCC

1µF/100V

1210 MLCC

4.7µF/50V

1812 MLCC N/A 1000pF/2kV

CMC: 450µH ref.: WE 7448227005 ref.: CMC-05 RP20-48xxSF RP20-48xxDF 2.2µF/100V

1812 MLCC

2.2µF/100V CMC: 325µH ref: WE 744290321 ref.: CMC-06 Notes: Note10: The standard modues meet EMI Class A or Class B with external components, see filter suggestions below. Note11: An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The filter capacitor Recom suggests: Nippon chemi-con KY series, 220µF/100V

Packaging Quantity without Heat-sink with Heat-sink Tube Tray 9pcs. 20pcs. Storage Temperature Range -55°C to +125°C Storage Humidity 5% - 95% RH DC/DC Converter Specifications measured at Ta = 25°C, nominal input voltage, full load otherwise noted RP20-FW Series PD-7REV.: 1/2016www.recom-power.com Dimension Drawing (mm) Pin Connections Pin # Single Dual 1 +Vin +Vin 2 -Vin -Vin 3 +Vout +Vout

4 Trim Com

6 CTRL CTRL

Pin Pitch Tolerance ±0.25 mm Pin Dimension Tolerance ±0.1mm Tolerance: X.X ±0.5mm X.XX ±0.25mm Dimension Drawing (mm) with Heat-sink Bottom View 10.2 50.8 20.3015.20 25.4 5.6 5.10 2.5 15.20 20.32 5.08 10.1610.16 12.70 Ø1.0 10.2 16.8 20.30 20.30 15.20 25.4 5.6 5.10 2.5 ø1.0 24.20 50.00 5.85 1.40 1.30 1.95 1.30 Top View Heat-sink The product information and specifications are subject to change without prior notice. RECOM products are not authorized for use in safety-critical applications (such as life support) without RECOM’s explicit written consent. A safety-critical application is defined as an application where a failure of a RECOM product may reasonably be expected to endanger or cause loss of life, inflict bodily harm or damage property. The buyer shall indemnify and hold harmless RECOM, its affiliated companies and its representatives against any damage claims in connection with the unauthorized use of RECOM products in such safety-critical applications.