RP180H-11005SRW

RP180H-RW RECOM | Alldatasheet

Document overview

• Manufacturer or author: Provided By ALLDATASHEET.COM(FREE DATASHEET DOWNLOAD SITE)
• PDF pages: 15

Technical content

Features

• 4:1 Wide Input Range
• 3kVAC Reinforced Insulation for 110Vin 2.25kVDC Basic Insulation for 24Vin & 48Vin
• Efficiency up to 91%
• No Minimum Load Required
• UL60950-1, EN50155 & IEC/EN60950-1 Certified RP180H-RW EN50155 Certified IEC/EN60950-1 Certified UL60950-1 Certified Selection Guide Part Number Input Output Output Input(1) Output Efficiency (1) Max. Capacitive Voltage Range Voltage Current Current Power typ. Load [VDC] [VDC] [mA] [mA] [W] [%] [µF] RP180H-2405SRW 9-36 5 28000 6481 140 90 56000 RP180H-2412SRW 9-36 12 12000 6666 144 90 10000 RP180H-2415SRW 9-36 15 9500 6525 142.5 91 6300 RP180H-2424SRW 9-36 24 6000 6666 144 90 2500 RP180H-2448SRW 9-36 48 3000 6666 144 90 620 RP180H-4805SRW 16.5-75 5 30000 3434 150 91 60000 RP180H-4812SRW 16.5-75 12 13000 3571 156 91 10800 RP180H-4815SRW 16.5-75 15 10000 3434 150 91 6600 RP180H-4824SRW 16.5-75 24 6500 3571 156 91 2700 RP180H-4848SRW 16.5-75 48 3200 3516 153.5 91 660 RP180H-11005SRW 43-160 5 32000 1616 160 90 64000 RP180H-11012SRW 43-160 12 15000 1818 180 90 12500 RP180H-11015SRW 43-160 15 12000 1818 180 90 8000 RP180H-11024SRW 43-160 24 7500 1818 180 90 3100 RP180H-11048SRW 43-160 48 3800 1842 182 90 790 Ordering Examples RP180H-2405SRW/N = 24V Input, 5V Output, Single, Neg. CTRL function RP180H-11012SRW/P = 110V Input, 12V Output, Single, Pos. CTRL function RP180H-2405SRW/N-HC = 24V Input, 5V Output, Single, Neg. CTRL function with premounted Heat-sink Model Numbering Input Voltage Output Voltage Single Notes: Note2: standard part is with suffix “P” for positive logic (1=ON, 0=OFF) or add suffix “N” instead for negative logic (0=ON, 1=OFF) Note3: add suffix “-HC” for premounted Heat-sink (compatible with all other suffixes) E196683 CTRL Logic(2) Package(3) Notes: Note1: Efficiency is tested by nominal Vin, full load and at 25°C.

PB-2 REV.: 1/2016 www.recom-power.com RP180H-RW Series BASIC CHARACTERISTICS Parameter Condition Min. Typ. Max. Internal Input Filter Pi-Type Input Voltage Range nom Vin = 24V nom Vin = 48V nom Vin = 110V 9VDC 16.5VDC 43VDC 24VDC 48VDC 110VDC 36VDC 75VDC 160VDC Input Surge Voltage Vin = 24V, 1s max. Vin = 48V, 1s max. Vin = 110V, 1s max. 50VDC 100VDC 185VDC Quiescent Current Vin = 24V Vin = 48V Vin = 110V 25mA 15mA 10mA 35mA 25mA Start-up time constant resistive load Power up Remote ON/OF 75ms 75ms Internal Operating Frequency 225kHz 250kHz 275kHz Minimum Load 0% Ripple and Noise Measured by 20MHz BW with a 1µF/25V X7R MLCC & a 22µF/25V POS Cap with a 1µF/25V X7R MLCC & a 22µF/25V POS Cap with a 4.7µF/50V X7R MLCC with a 2.2µF/100V X7R MLCC

5 Vout

12, 15Vout 24Vout 48Vout 75mVp-p 100mVp-p 200mVp-p 300mVp-p Under Voltage Lockout (UVLO) Vin = 24V DC-DC ON DC-DC OFF 7.3VDC 9VDC 8.1VDC Vin = 48V DC-DC ON DC-DC OFF 15.5VDC 18VDC 16.3VDC Vin = 110V DC-DC ON DC-DC OFF 33.0VDC 43VDC 36.0VDC ON/OFF Control Positive Logic DC-DC ON DC-DC OFF Open or 3.0V < Vr < 12V Short or 0V < Vr < 1.2V Negative Logic DC-DC ON DC-DC OFF Short or 0V < Vr < 1.2V Open or 3.0V < Vr < 12V Input Current of CTRL pin -0.5mA 1mA Standby Current 3mA Output Trim -20% +10% Remote Sense % of set Vout 10% continued on next page Specifications measured @ta = 25°C, resistive load, nominal Vin and rated Iout unless otherwise noted Efficiency vs. Input Voltage 9Vin 24Vin 36Vin Efficiency [%] Output Current [%] 100 20 40 60 80 10030 50 70 90 100% Load 50% Load 25% Load Efficiency [%] Input Voltage [V] 24 30 36 100 27 33 RP180H-2405SRW Efficiency vs. Output Current

PB-3REV.: 1/2016www.recom-power.com Specifications measured @ta = 25°C, resistive load, nominal Vin and rated Iout unless otherwise noted RP180H-RW Series Power Dissipation vs. Output Current Power up Start-up Rise CharacteristicON/OFF Control Start up Rise Characteristic Typical Output Ripple and Noise/full load 9Vin 24Vin 36Vin Power Dissipation [W] Output Current [%] 20 30 40 50 60 70 80 90 100 RP180H-2405SRW RP180H-4805SRW Efficiency vs. Input Voltage 16.5Vin 48Vin 75Vin Efficiency [%] Output Current [%] 100 20 40 60 80 10030 50 70 90 100% Load 50% Load 25% Load Efficiency [%] Input Voltage [V] 16.5 48 60 72 75 100 54 66 Efficiency vs. Output Current

PB-4 REV.: 1/2016 www.recom-power.com Specifications measured @ta = 25°C, resistive load, nominal Vin and rated Iout unless otherwise noted RP180H-RW Series Efficiency vs. Input Voltage 43Vin 110Vin 160Vin Efficiency [%] Output Current [%] 100 20 40 60 80 10030 50 70 90 100% Load 50% Load 25% Load Efficiency [%] Input Voltage [V] 110100 140130 160 100 9080 120 150 RP180H-11005SRW Efficiency vs. Output Current 16.5Vin 48Vin 75Vin Power Dissipation [W] Output Current [%] 20 30 40 50 60 70 80 90 100 RP180H-4805SRW Power Dissipation vs. Output Current Power up Start-up Rise CharacteristicON/OFF Control Start up Rise Characteristic Typical Output Ripple and Noise/full load

PB-5REV.: 1/2016www.recom-power.com Specifications measured @ta = 25°C, resistive load, nominal Vin and rated Iout unless otherwise noted RP180H-RW Series OUTPUT TRIM continued on next page 43Vin 110Vin 160Vin Power Dissipation [W] Output Current [%] 20 30 40 50 60 70 80 90 100 RP180H-11005SRW Power Dissipation vs. Output Current Power up Start-up Rise CharacteristicON/OFF Control Start up Rise Characteristic Typical Output Ripple and Noise/full load Output Voltage Trimming RP180H-RW converters offer the feature of trimming the output voltage over a certain range around the nominal value by using external trim resistors. The values for trim resistors shown in trim tables below are according to standard E96 values; therefore, the specified voltage may slightly vary; they also can be calculated with below shown equation. TRIM DOWNTRIM UP TRIM -Sense TRIM +Sense

PB-6 REV.: 1/2016 www.recom-power.com DC/DC Converter Specifications (measured @ ta= 25°C, nominal input voltage, full load and after warm-up) RP180H-RW Series OUTPUT TRIM continued on next page RP180H-xx05SRW RP180H-xx12SRW RP180H-xx15SRW RP180H-xx24SRW RP180H-xx48SRW Trim Down all Vout‘s Trim up 1 2 3 4 5 6 7 8 9 10 % Trim up 1 2 3 4 5 6 7 8 9 10 % R1 = 887 453 301 226 182 154 133 118 105 95.3 KOhms Trim up 1 2 3 4 5 6 7 8 9 10 % R1 = 1130 576 383 294 237 196 169 150 137 124 KOhms Trim up 1 2 3 4 5 6 7 8 9 10 % R1 = 1870 953 634 487 392 332 280 249 226 205 KOhms Trim up 1 2 3 4 5 6 7 8 9 10 % R1 = 3830 1960 1300 991 806 681 576 511 464 422 KOhms Trim down 1 2 3 4 5 6 7 8 9 10 % Trim down 11 12 13 14 15 16 17 18 19 20 % Trim Calculation Vout = Output Voltage R1 = q 100*Vout+DVout * Vout) - (100+2DVout) rkΩ DVout = Output Voltage Trim in % 1.225*DVout DVout R1 = trim up resistor R2 = trim down resistor R2 = q 100 - 2rkΩ DVout Practical Example: Trim Up: Vout = 5V, DVout = 10% (5.5V) R1 = q 100*Vout+DVout * Vout) - (100+2DVout) rkΩ = 100*5 +10*5 - 100+2*10 = 44.89 - 12 = 33.2kΩ 1.225*DVout DVout 1.225*10 10 Trim down: Vout = 5V, DVout = -10% (4.5V) R2 = q 100 - 2rkΩ = 100 - 2 = 8.06kΩ DVout 10

Output Accuracy ±1.0% Line Regulation low line to high line at full load ±0.1% Load Regulation 0% to 100% load ±0.1% Transient Response 25% load step change 200µs typ.; 250µs max. PB-7REV.: 1/2016www.recom-power.com Specifications (measured @ ta= 25°C, nominal input voltage, full load and after warm-up) RP180H-RW Series RW1 ... wire losses + RW2 ... wire losses - R1 ... trim up resistor R2 ... trim down resistor +Vout -Vout (GND) +Sense RW1 RW2 -Sense Trim Load Transient Response to Dynamic Load Change from 100% to 75% to 100% of Full Load at nom.Vin RP180H-4805SRWRP180H-2405SRW RP180H-11005SRW The output voltage can be adjusted by both trim and remote sense. The maximum combined adjustment range ±10%. Derate the maximum out - put power if using the trim or sense function.

PB-8 REV.: 1/2016 DC/DC Converter Specifications (measured @ ta= 25°C, nominal input voltage, full load and after warm-up) RP180H-RW Series PROTECTIONS Parameter Condition Value Short Circuit Protection (SCP) below 100mΩ continuous, automatic recovery Over Voltage Protection (OVP) % of nom. Vout 115%-130%, Hiccup Mode Over Load Protection (OLP) % Iout rated 120%-150%, Hiccup Mode Over Temperature Protection (OTP) +120°C Isolation Voltage 110Vin I/P to O/P I/P or O/P to Baseplate 3kVAC/1minute 1.5kVAC/1minute 24Vin, 48Vin I/P to O/P I/P or O/P to Baseplate 2.25kVDC/1minute 1.6kVDC/1minute Isolation Resistance 500 VDC 1GΩ min. Isolation Capacitance 2500pF max. Isolation Grade 110Vin 24Vin, 48Vin Reinforced Insulation Basic Insulation ENVIRONMENTAL Parameter Condition Value Operating Case Temperature Range Baseplate -40°C to +115°C Maximum Case Temperature 115°C Temperature Coefficient ±0.02%/°C max. Thermal Impedance vertical direction by natural convection (0.1m/s) without Heat-sink vertical direction by natural convection (0.1m/s) with Heat-sink 6.1°C/W 4.6°C/W Operating Humidity 5% - 95% RH Pollution Degree PD2 Shock according to EN61373 standard Thermal Shock according to MIL-STD-810F standard Vibration according to EN61373 standard Fire protection on railway vehicles according to EN45545-2, 2013 standard MTBF according to MIL-HDBK-217F standard, 25°C 350.0 x 103 hours continued on next page www.recom-power.com Thermal Calculation Rthcase-ambient = 6.1°C/W (vertical) Tcase = Case Temperature R thcase-ambientHC = 4.6°C/W (vertical) Tambient = Environment Temperature Pdissipation = Internal losses R thcase-ambient = Tcase - Tambient P IN = Input Power Pdissipation POUT = Output Power h = Efficiency under given Operating Conditions P dissipation = PIN - POUT = POUTapp - POUTapp R thcase-ambient = Thermal Impedance h Practical Example: Take the RP180H-2405SRW with 9V input Voltage and 50% load. What is the maximum ambient operating temperature? Use converter vertical in application without airflow. Effmin = 90% @ Vnom P OUT = 140W P OUTapp = 140 x 0.5 = 70W h = 91% (Efficiency vs. Load Graph) P dissipation = 70 - 70 = 6.92W 0.91 without Heat-sink with Heat-sink R th = Tcasemax - Tamb --> 6.7°C/W = 115-Tamb RthHC = Tcasemax - Tamb --> 4.7°C/W = 115-Tamb Pdissipation 6.92W Pdissipation 6.92W T amb = 72°C T ambHC = 83°C Notes: Note4: An input fuse is required if the mains supply isn’t over-current protected. Recommended fuse: T70A slow blow.

PB-9REV.: 1/2016www.recom-power.com Specifications (measured @ ta= 25°C, nominal input voltage, full load and after warm-up) RP180H-RW Series -40 60 80 100 12040200-20 100 Ambient Temperature [°C] Output Power [%] natural convection 0.5m/s 1m/s 1.5m/s 2m/s 2.5m/s -40 60 80 100 12040 200-20 100 Ambient Temperature [°C] Output Power [%]0.5m/s 1m/s 1.5m/s 2m/s 2.5m/s RP180H-2405SRW RP180H-2405SRW-HC -40 60 80 100 12040 200-20 100 Ambient Temperature [°C] Output Power [%] 0.5m/s 1m/s 1.5m/s 2m/s 2.5m/s -40 60 80 100 12040200-20 100 Ambient Temperature [°C] Output Power [%] natural convection 0.5m/s 1m/s 1.5m/s 2m/s 2.5m/s RP180H-4805SRW RP180H-4805SRW-HC -40 60 80 100 12040 200-20 100 Ambient Temperature [°C] Output Power [%] 0.5m/s 1m/s 1.5m/s 2m/s 2.5m/s -40 6050 80 100 12040 200-20 100 Ambient Temperature [°C] Output Power [%] natural convection 0.5m/s 1m/s 1.5m/s 2m/s 2.5m/s RP180H-11005SRW RP180H-11005SRW-HC Notes: Note5: Derating graphs are valid only for the shown part numbers. If you need detailed derating-information about a part- number not shown here please contact our technical support service at techsupportAT@recom-power.com Derating Graph(5) (@ Chamber - tested with forced convection)

PB-10 REV.: 1/2016 www.recom-power.com DC/DC Converter Specifications (measured @ ta= 25°C, nominal input voltage, full load and after warm-up) RP180H-RW Series SAFETY AND CERTIFICATIONS Certificate Type (Safety) Report / File Number Standard Information Technology Equipment, General Requirements for Safety E196683 UL60950-1, 2nd Edition, 2014 CSA C22.2 No. 60950-1-07, 2014 IEC/EN Information Technology Equipment - General Requirments for Safety TW1608033-001, TW1608036-001, TW1608037-001 IEC60950-1, 2nd Edition, 2005 EN60950-1, 1st Edition, 2006 Railway Applications - Electrical Equipment used on rolling stock 16A081501E-C EN50155, 2007 EMI Compliance Condition Standard / Criterion Information technology equipment - Radio disturbance characteristics - Limits and methods of measurement with external components EN55022, Class A and Class B Industrial, scientific and medical equipment - Radio frequency disturbance characteristics - Limits and methods of measurement EN55011, Class A and Class B ESD Electrostatic discharge immunity test Radiated, radio-frequency, electromagnetic field immunity test Fast Transient and Burst Immunity(6) Surge Immunity(6) Immunity to conducted disturbances, induced by radio-frequency fields Power Magnetic Field Immunity Air ±8kV and Contact ±6kV

20 V/m

±2kV EN55024 & EN50155 ±2kV 10 Vr.m.s 100A/m continuous; 1000A/m 1s EN61000-4-2, Criteria A EN61000-4-3, Criteria A EN61000-4-4, Criteria A EN61000-4-5, Criteria A EN61000-4-6, Criteria A EN61000-4-8, Criteria A continued on next page Fuse C1 C2 +VIN -VIN LOAD C12 C11 Case C3 C4 C5 C8 C10C15 C9 C14 C13 C6 C7 Fuse C1 C3 +VIN -VIN LOAD C11 Shield Plane C10 Case C2 C4 C5 C6 C7 Shield Plane C9 C12 C13 RP180H EMI Class B RP180H EMI Class A Notes: Note6: An external input filter capacitor is required if the module has to meet EN61000-4-4 and EN61000-4-5. The 24Vin and 48Vin version recommend 2pcs of aluminium elecrolytic capacitor to connect in parallel. Recom suggest: Nippon Chemi-con KY series, 220µF/100V. The 110Vin version recommend 3pcs of aluminium electrolytic capacitor to connect in parallel. Recom suggest: Rubycon BXF series, 100µF/250V MODEL C1, C2, C4, C5 C3, C6, C7 C8, C9, C10, C11, C13 C12 L1 RP180H-24xxSRW 470µF, 50V Al cap. (lie down) Chemi-con KY 4.7µF, 50V

1812 MLCC

1000pF, 3kV

1808 MLCC

3300pF, 3kV 156µH CMC RP180H-48xxSRW 220µF, 100V Al cap. (lie down) Chemi-con KY 2.2µF, 100V

1812 MLCC 1000pF, 3kV

224µH CMC RP180H-110xxSRW 150µF, 200V Al cap. (lie down) Chemi-con KXJ 1µF, 250V 521µH CMC EMI Filtering according to EN55022/11 Class A and EN50121-1

PB-11REV.: 1/2016www.recom-power.com Specifications (measured @ ta= 25°C, nominal input voltage, full load and after warm-up) RP180H-RW Series continued on next page Conducted Emission EN55022 Class A Conducted Emission EN55022 Class ARP180H-2405SRW RP180H-4805SRW Conducted Emission EN55022 Class A RP180H-11005SRW

PB-12 REV.: 1/2016 www.recom-power.com DC/DC Converter Specifications (measured @ ta= 25°C, nominal input voltage, full load and after warm-up) RP180H-RW Series EMI Filtering according to EN55022/11 Class B Fuse C1 C2 +VIN -VIN LOAD C12 C11 Case C3 C4 C5 C8 C10C15 C9 C14 C13 C6 C7 Fuse C1 C3 +VIN -VIN LOAD C11 Shield Plane C10 Case C2 C4 C5 C6 C7 Shield Plane C9 C12 C13 RP180H EMI Class B RP180H EMI Class A MODEL C1, C3, C6 C2, C4, C5, C7, C8 C9, C10 C11 C12 C13, C14 C15 L1, L2 RP180H-24xxSRW 470µF, 50V Al cap. (lie down) Chemi-con KY 4.7µF, 50V

1812 MLCC 10nF, 2kV

1000pF, 3kV

1808 MLCC 4700pF, 3kV

10nF, 2kV N/A 156µH CMC RP180H-48xxSRW 220µF, 100V Al cap. (lie down) Chemi-con KY 2.2µF, 100V

1812 MLCC 2200pF, 3kV

1000pF, 3kV 224µH CMC RP180H-110xxSRW 150µF, 200V Al cap. (lie down) Chemi-con KXJ 1µF, 250V 2200pF, 3kV 2200pF, 3kV 1000pF, 3kV 521µH CMC Conducted Emission EN55022 Class B RP180H-2405SRW

PB-13REV.: 1/2016www.recom-power.com Specifications (measured @ ta= 25°C, nominal input voltage, full load and after warm-up) RP180H-RW Series Conducted Emission EN55022 Class BRP180H-4805SRW Conducted Emission EN55022 Class B RP180H-11005SRW DIMENSIONS and PHYSICAL CHARACTERISTICS Parameter Type Value Material Case 24Vin, 48Vin 110Vin Metal Plastic Baseplate 110Vin Aluminium Potting Silicone (UL94 V-0) Packaging Dimension (LxWxH) without Heat-sink with Heat-sink 61.0 x 57.9 x 12.7mm 61.0 x 57.9 x 24.13mm Packaging Weight without Heat-sink with Heat-sink 105g 157g continued on next page

PB-14 REV.: 1/2016 www.recom-power.com DC/DC Converter Specifications (measured @ ta= 25°C, nominal input voltage, full load and after warm-up) RP180H-RW Series Dimension Drawing (mm) 24Vin, 48Vin 110VIn 57.9 FC 48.26 35.56 25.40 17.78 10.16 12.7 4 5 4 5 FC 50.80 61.0 57.9 61.0 35.56 25.40 17.78 10.16 FC 50.80 110Vout: 24Vout, 48Vout: Ø2.0Ø1.0 4.812.7 4.8 5.1 FC 48.26 5.1 Ø2.0Ø1.0 4xM3 4xM3 12.1 5.08 5.08 0.6 12.7 Bottom View Bottom View 57.9 FC 48.26 35.56 25.40 17.78 10.16 12.7 4 5 4 5 FC 50.80 61.0 57.9 61.0 35.56 25.40 17.78 10.16 FC 50.80 110Vout: 24Vout, 48Vout: Ø2.0Ø1.0 4.812.7 4.8 5.1 FC 48.26 5.1 Ø2.0Ø1.0 4xM3 4xM3 12.1 5.08 5.08 0.6 12.7 Bottom View Bottom View Pin Connections Pin # Single 1 +Vin

2 CTRL

3 Case

7 Trim

FC= Fixing Centers for Heat-sink Pin Pitch Tolerance ±0.25mm Pin Dimension Tolerance ±0.1mm XX.X ± 0.5mm XX.XX ± 0.25mm Pin Connections Pin # Single 1 +Vin FC= Fixing Centers for Heat-sink Pin Pitch Tolerance ±0.25mm Pin Dimension Tolerance ±0.1mm XX.X ± 0.5mm XX.XX ± 0.25mm

PB-15REV.: 1/2016www.recom-power.com Specifications (measured @ ta= 25°C, nominal input voltage, full load and after warm-up) RP180H-RW Series 110Vin with Heat-sink The product information and specifications are subject to change without prior notice. RECOM products are not authorized for use in safety-critical applications (such as life support) without RECOM’s explicit written consent. A safety-critical application is defined as an application where a failure of a RECOM product may reasonably be expected to endanger or cause loss of life, inflict bodily harm or damage property. The buyer shall indemnify and hold harmless RECOM, its affiliated companies and its representatives against any damage claims in connection with the unauthorized use of RECOM products in such safety-critical applications. PACKAGING INFORMATION Parameter Type Value Packaging Dimension Tray without Heat-sink with Heat-sink 157.0 x 88.0 x 12.8mm 157.0 x 88.0 x 24.8mm Packaging Quantity 2pcs. Storage Temperature Range -55°C to +125°C Storage Humidity 5% - 95% RH Notes: Note7: Max. tightening torque for Heat-sink: 0.34Nm 57.9 48.26 50.80 61.0 Ø2.0Ø1.0 4xM3 24.13 11.43