RP12-AR RECOM | Alldatasheet

Document overview

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Technical content

Features

  • 36-185VDC input voltage range (max.)
  • 3kVDC/1 minute isolation
  • -40°C to +85°C ambient without derating
  • EN50155, EN45545-2 compliant, CE marked
  • Effi ciency up to 90%
  • Compact 1”x1” case size Selection Guide Part Input Output Output Effi ciency (1) Max. Capacitive Number Voltage Range Voltage Current typ. Load (2) [VDC] [VDC] [mA] [%] [µF] RP12-1103.3SAR 36-160 3.3 3630 88 5200 RP12-11005SAR 36-160 5 2400 89 3600 RP12-11012SAR 36-160 12 1000 89 600 RP12-11015SAR 36-160 15 800 89 500 RP12-11024SAR 36-160 24 500 90 200 RP12-11012DAR 36-160 ±12 ±500 89 ±360 RP12-11015DAR 36-160 ±15 ±400 89 ±250 RP12-11024DAR 36-160 ±24 ±250 90 ±100 Model Numbering Notes: Note1: Effi ciency is tested at nominal input and full load at +25°C ambient Note2: Max. Cap Load is tested at nominal input and full resistive load Notes: Note3: add suffi x “P” for positive logic (1=ON, 0=OFF) add suffi x “N” instead for negative logic (0=ON, 1=OFF) or suffi x /XC for omitted CTRL pin (refer to dimension drawing) Ordering Examples: RP12-11005SAR/P 16-360Vin 5Vout single output positive logic RP12-11012DAR/N 16-360Vin ±12Vout dual output negative logic RP12-11024SAR/XC 16-360Vin 24Vout single output no CTRL pin CTRL Logic (3) Railway nom. Input Voltage Output Voltage Single or Dual IEC/EN60950-1 certifi ed EN550155 compliant EN55032 compliant

www.recom-power.com REV.: 0/2019 PD-2 DC/DC Converter RP12-AR Series Specifi cations (measured @ ta= 25°C, nom. Vin, full load and after warm-up unless otherwise stated) BASIC CHARACTERISTICS Parameter Condition Min. Typ. Max. Internal Input Filter Pi type Input Voltage Range nom. Vin= 110VDC 16VDC 110VDC 160VDC Input Surge Voltage 1 second max. 185VDC Under Voltage Lockout (UVLO) nom. Vin= 110VDC DC-DC ON DC-DC OFF 32VDC 34VDC 35.5VDC Input Current nom. Vin= 110VDC 130mA Quiescent Current no load 8mA Output Voltage Trimming only for single output 15Vout, 24Vout -10% +20% others -10% +10% Minimum Load 0% Start-up Time Power Upand CTRL function 30ms 40ms ON/OFF CTRL (4) Positive Logic DC-DC ON DC-DC OFF Open or 3VDCV<VCTRL<15VDC Short or 0V<VCTRL<1.2VDC Negative Logic DC-DC ON DC-DC OFF Short or 0V<VCTRL<1.2VDC Open or 3VDCV<VCTRL<15VDC Input Current of CTRL Pin DC-DC ON -0.5mA 1mA Standby Current DC-DC OFF 2.5mA Internal Operating Frequency 3.3Vout, 5Vout others 220kHz 270kHz 245kHz 300kHz 270kHz 330kHz Output Ripple and Noise 20MHz BW with a 10µF/6.3V MLCC with a 1µF/25V MLCC with a 2.2µF/50V MLCC 3.3Vout, 5Vout 12Vout, 15Vout 24Vout 75mVp-p 100mVp-p 125mVp-p continued on next page Notes: Note4: The pin voltage is referenced to -Vin pin Effi ciency vs. Load Effi ciency vs. Input Voltage @ nom. Vin 0 10 20 30 40 50 60 70 80 90 100 100 Efficiency [%] Output Load [%] 36Vin 48Vin 110Vin 160Vin 36 726048 84 96 108 120 132 144 156 160 100 Efficiency [%] Input Voltage [VDC] RP12-11012SAR

www.recom-power.com REV.: 0/2019 PD-3 DC/DC Converter Specifi cations (measured @ Ta= 25°C, nom. Vin, full load and after warm-up unless otherwise stated) OUTPUT TRIM continued on next page Output Voltage Trimming It allows the user to increase or decrease the output voltage of the module. This is accomplished by connecting an external resistor between the Trim pin and either the +Vout or -Vout pins. With an external resistor between the Trim and -Vout pin, the output voltage increases. With an external resistor between the Trim and +Vout pin, the output voltage decreases. The values for trim resistors shown in trim tables below are according to standard E96 values; therefore, the specifi ed voltage may slightly vary. Rup -Vout +Vout Trim Rdown Trim Trim up Trim down Voutnom R1 R2 ku Vref 3.3VDC 5k1Ω 2kΩ 0.8 2.5VDC 5VDC 5k1Ω 2kΩ 2.5 12VDC 10kΩ 5k1Ω 9.5 15VDC 10kΩ 5k1Ω 12.5 24VDC 56kΩ 13kΩ 21.5 Practical Example RP12-11012SAR/P +10% / -10%: Calculation: Voutnom = nominal output voltage [VDC] Voutset = trimmed output voltage [VDC] Vref = reference voltage [VDC] Rup = trim up resistor [Ω] Rdown = trim down resistor [Ω] R1 & R2 = internal resistors [Ω] ku = trim up factor [ ] Rup = 10k x 2.5 - 5k1 = 15k7Ω13.2 - 2.5 - 9.5 Rup according to E96 ≈ 15k8Ω Rdown according to E96 ≈ 63k4Ω Rdown = (10.8 - 2.5) x 10k - 5k1 = 64k1Ω12 - 10.8 Rdown = (Voutset - Vref) x R1 - R2 Voutnom - Voutset Rup = R1 x Vref - R2 Voutset - Vref - ku Trim up 1 2 3 4 5 6 7 8 9 10 [%] Rup (E96) ≈ 383k 191k 127k 95k3 75k 61k9 53k6 46k4 41k2 36k5 [Ω] Trim up 1 2 3 4 5 6 7 8 9 10 [%] Rup (E96) ≈ 255k 127k 82k5 61k9 48k7 40k2 34k8 301 26k1 23k7 [Ω] RP12-1103.3SAR RP12-11005SAR Trim down 1 2 3 4 5 6 7 8 9 10 [%] Rdown (E96) ≈ 118k 54k9 34k 23k7 17k4 13k3 10k5 8k25 6k65 5k23 [Ω] Trim down 1 2 3 4 5 6 7 8 9 10 [%] Rdown (E96) ≈ 249k 121k 78k7 56k2 44k2 35k7 29k4 24k9 21k 18k2 [Ω] RP12-AR Series

www.recom-power.com REV.: 0/2019 PD-4 DC/DC Converter Specifi cations (measured @ Ta= 25°C, nom. Vin, full load and after warm-up unless otherwise stated) Trim up 1 2 3 4 5 6 7 8 9 10 [%] Rup (E96) ≈ 162k 78k7 49k9 36k5 28k 22k6 18k7 15k8 13k3 11k5 [Ω] Trim up 11 12 13 14 15 16 17 18 19 20 [%] Rup (E96) ≈ 10k 8k8 7k6 6k8 6k 5k3 4k6 4k1 3k6 3k2 [Ω] RP12-11015SAR Trim down 1 2 3 4 5 6 7 8 9 10 [%] Rdown (E96) ≈ 825K 402k 261k 191k 150k 124k 105k 88k7 76k8 68k1 [Ω] Trim up 1 2 3 4 5 6 7 8 9 10 [%] Rup (E96) ≈ 576k 280k 182k 133k 105k 84k5 69k8 95k3 52k3 45k3 [Ω] Trim up 11 12 13 14 15 16 17 18 19 20 [%] Rup (E96) ≈ 40k2 35k7 31k6 28k7 26k1 23k7 21k5 19k6 17k9 16k2 [Ω] RP12-11024SAR Trim down 1 2 3 4 5 6 7 8 9 10 [%] Rdown (E96) ≈ 4M99 2M43 1M62 1M18 931k 768k 649k 562k 487k 432k [Ω] Trim up 1 2 3 4 5 6 7 8 9 10 [%] Rup (E96) ≈ 205k 10k 64k9 47k5 36k5 29k4 24k9 20k1 17k9 15k8 [Ω] RP12-11012SAR Trim down 1 2 3 4 5 6 7 8 9 10 [%] Rdown (E96) ≈ 768k 383k 249k 182k 143k 118k 97k6 84k5 73k2 63k4 [Ω] REGULATIONS Parameter Condition Value Output Accuracy ±1.0% max. Line Regulation low line to high line, full load single dual ±0.2% max. ±0.5% max. Load Regulation 0% to 100% load single dual ±0.2% max. ±1.0% max. 10% to 100% load single dual ±0.1% max. ±0.8% max. Cross Regulation dual output only, assymetrical load 50%/100% full load ±5.0% max. Transient Response 25% load step change recovery time 200mVp-p 250µs typ. continued on next page RP12-AR Series

www.recom-power.com REV.: 0/2019 PD-5 DC/DC Converter Specifi cations (measured @ Ta= 25°C, nom. Vin, full load and after warm-up unless otherwise stated) PROTECTIONS Parameter Type Value Short Circuit Protection (SCP) below 100mΩ continuous, auto recovery Over Voltage Protection (OVP) 3.3Vout 5Vout 12Vout 15Vout 24Vout 3.7 - 5.4VDC 5.6 - 7.0VDC 13.5 - 19.6VDC 18.3 - 22.0VDC 29.1 - 32.5VDC latch off mode Over Load Protection (OLP) 210% of rated Iout, Hiccup Isolation Voltage (5) tested for 1 minute I/P to O/P I/P or O/P to Case 3kVDC 1.6kVDC Isolation Resistance Viso= 500VDC 1GΩ min. Isolation Capacitance 2000pF max. Insulation Grade functional Deviation vs. Load Notes: Note5: Refer to local safety regulations if input over-current protection is also required. Recommended fuse: slow blow type ENVIRONMENTAL Parameter Condition Value Operating Temperature Range (6) with derating (refer to derating graph) -40°C to +100°C Maximum Case Temperature +105°C Temperature Coeffi cient ±0.02%/K Thermal Impedance 0.1m/s, vertical direction without PCB with PCB (6) 17.8K/W 12.5K/W Operating Altitude 2000m Operating Humidity non-condensing 5% - 95% RH max. Pollution Degree PD2 continued on next page RP12-AR Series 1.0 0.5 -0.5 0.75 0.25 -0.25 -.075 -1.0 Deviation [%] 0 10 20 30 40 50 60 70 80 90 100 Output Load [%] RP12-11012SAR

www.recom-power.com REV.: 0/2019 PD-6 DC/DC Converter Specifi cations (measured @ Ta= 25°C, nom. Vin, full load and after warm-up unless otherwise stated) Parameter Condition Value Rolling Stock equipment - Shock and Vibration tests Random vibration 5Hz to 150Hz Transverse: 0.45m/s² Longitudinal: 0.7m/s² Vertical: 1.01m/s² Duration: 10min/axis EN61373:2010Increased random vibration 5Hz to 150Hz Transverse: 2.55m/s² Longitudinal: 3.86m/s² Vertical: 5.72m/s² Duration: 5h/axis Shock Transverse: 30m/s² (Peak) Longitudinal: 506m/s² (Peak) Vertical: 30m/s² (Peak) Environmental testing Part 2-1 Test A: Cold -40°C, 2 hours EN60068-2-1:2007 Environmental testing Part 2-2 Test B: Dry heat +70°C and +85°C, 6 hours EN60068-2-2:2007 Environmental testing Part 2-30 Heat damp test Temperature: +25 to +55°C Humidity: 95% ±5% RH Test Duration: 48 hours EN60068-2-30:2005 Fire protection on railway vehicles Part2: Requirements for fi re behav- iour of materials and components EN45545-2:2013 Fire hazard testing Part 2-11: Glowing/hot-wire based test methods – Glow-wire fl ammability test method for end-products Oxygen index test EN ISO 4589-2 OI Fire hazard testing Part 11-10: Test fl ames – 50 W horizontal and vertical fl ame test methods Glow-wire test EN60695-2-11 MTBF according to MIL-HDBK-217F, G.B. +25°C 2090 x 103 hours RP12-AR Series Tcase max = 105°C Pout set = 100% Rth = 12.5K/W (vertical) Thermal Calculation: Tamb = Tcase max. - Tover Tover = Rth x Pdiss Tover = 12.5 x 1.33 = +16.7C Pdiss = Pout set x 1 - η η Practical Example: Take the RP12-11024SAR with 110V Input Voltage, 100% load, natural convection 0.1m/s, in vertical direction.(6) What is the maximum ambient operating temperature? Tcase max. = max. case temperature [°C] Tover = temperature losses [°C] Tamb = ambient temperature [°C] Pout nom. = nom. output power [W] Derating Graph (@ Chamber with 0.1m/s natural convection) Thermal Impedance airfl ow [m/s] Rth w/o PCB [K/W] Rth w PCB [K/W] 0.1 17.8 12.5 2 6.3 4.4 Pdiss = 12W x 1 - 0.9 = 1.33W0.9 -40 -20 0 20 40 7060-30 -10 10 30 50 80 90 110100 100 Output Load [%] Ambient Temperature [°C] 110Vin with PCB (6) 48Vin with PCB (6) 110Vin w/o PCB 48Vin w/o PCB Notes: Note6: Test PCB: Eurocard 160x100mm 105µm copper, double layer Pout set = output power set [W] η = efficiency (see graph) [%] Pdiss = internal losses [W] Rth = thermal impedance [K/W]

www.recom-power.com REV.: 0/2019 PD-7 DC/DC Converter Specifi cations (measured @ Ta= 25°C, nom. Vin, full load and after warm-up unless otherwise stated) SAFETY AND CERTIFICATIONS Certifi cate Type (Safety) Report / File Number Standard Information Technology Equipment, General Requirements for Safety (LVD) EN60950-1:2006 + A2:2013 IEC60950-1:2005 2nd Edition + A2:2013 RoHS2+ RoHS-2011/65/EU + AM-2015/863 EMC Compliance (Industrial and Multimedia) Condition Standard / Criterion Electromagnetic compatibility of multimedia equipment - Emission requirements without external fi lter with external fi lter EN55032:2015+AC:2016, Class A EN55032:2015+AC:2016, Class B Information technology equipment - Immunity characteristics - Limits and methods of measurement EN55024:2010 + A1:2015 ESD Electrostatic Discharge Immunity Test Air: ±2, 4, 8kV and Contact: ±4, 6kV IEC61000-4-2:2008, Criteria A EN61000-4-2:2009, Criteria A Radiated, Radio-Frequency, Electromagnetic Field Immunity Test 10V/m (80MHz-1GHz) IEC61000-4-3:2006 + A2:2010, Criteria A EN61000-4-3:2006 + A2:2010, Criteria A Fast Transient and Burst Immunity (7) DC Port: ±2.0kV EN61000-4-4:2012, Criteria A Surge Immunity (7) DC Port: ±0.5, 1, 2.0kV EN61000-4-5:2014, Criteria A Immunity to Conducted Disturbances, Induced by Radio-Frequency Fields 10V r.m.s. IEC61000-4-6:2013, Criteria A EN61000-4-6:2014+AC:2015, Criteria A Power Magnetic Field Immunity 50Hz, 1A/m 100A/m (1 min) 50Hz, 1000A/m (1 sec) IEC61000-4-8:2009, Criteria A EN61000-4-8:2010, Criteria A EMC Compliance (Railway) Condition Standard / Criterion Railway applications - Electronic equipment used on rolling stock EN50155:2007 + AC:2012 Railway applications - Electromagnetic compatibility EN50121-3-2:2006 Industrial, Scientifi c and Medical Equipment - Radio Frequency Disturbance Characteristics - Limits and Methods of Measurement EN55011 ESD Electrostatic Discharge Immunity Test Air: ±2, 4, 8kV and Contact: ±4, 6kV EN61000-4-3, Criteria A Radiated, Radio-Frequency, Electromagnetic Field Immunity Test 10V/m (80MHz-1GHz) EN61000-4-4, Criteria A Fast Transient and Burst Immunity (7) DC Port: ±2.0kV EN61000-4-5, Criteria A Surge Immunity (7) DC Port: ±0.5, 1, 2.0kV EN61000-4-6, Criteria A RP12-AR Series L1 L1 Com C1 C2 C3 -Vout +Vout -Vin +Vin +Vout+Vin -Vout-Vin C1 C2 C3 -Vout +Vout -Vin +Vin +Vout+Vin -Vout-Vin Com L1 L1 Com C1 C2 C3 -Vout +Vout -Vin +Vin +Vout+Vin -Vout-Vin C1 C2 C3 -Vout +Vout -Vin +Vin +Vout+Vin -Vout-Vin Com EMC Filtering according to EN55032 Class B Single Output Dual Output Notes: Note7: Tested with an aluminum electrolytic capacitor (Nippon chemi-con KYJ series) 150µF/200V with a TVS (SMBJ300A) 300V, 600W peak pulse power wired in parallel Component List C1, C2, C3, C4 L1 C5, C6 0.68µF / 250V

1210 MLCC

22µH 1.1A SMD Inductor 1000pF / 3kV

1808 MLCC

www.recom-power.com REV.: 0/2019 PD-8 DC/DC Converter Specifi cations (measured @ Ta= 25°C, nom. Vin, full load and after warm-up unless otherwise stated) RP12-AR Series DIMENSION AND PHYSICAL CHARACTERISTICS Parameter Type Value Material case potting PCB copper silicone, (UL94 V-0) FR4, (UL94 V-1) Dimension (LxWxH) 25.4 x 25.4 x9.9mm Weight 16.5g typ. PACKAGING INFORMATION Parameter Type Value Packaging Dimension (LxWxH) tube 257.0 x 26.5 x 19.0mm Packaging Quantity 8pcs Storage Temperature Range -55°C to +125°C Storage Humidity non-condensing 95% RH max. The product information and specifications may be subject to changes even without prior written notice.The product has been designed for various applications; its suitability lies in the responsibility of each customer. The products are not authorized for use in safety-critical applications without RECOM’s explicit written consent. A safety-critical application is an application where a failure may reasonably be expected to endanger or cause loss of life, inflict bodily harm or damage property. The applicant shall indemnify and hold harmless RECOM, its affiliated companies and its representatives against any damage claims in connection with the unauthorized use of RECOM products in such safety-critical applications. Dimension Drawing (mm) 2.54 2.54 Ø 1.0±0.1 5.6 9.9 8 x 2.54= 20.32 2.54 Bottom View Top View 2.54 7.62 10.2 25.4 25.4 5.08 12.70 5 5 Recommended Footprint Details Pinning information Pin # Single Dual 1 +Vin +Vin 2 -Vin -Vin

3 CTRL CTRL

5 Trim Com

Tolerance: xx.x= ±0.5mm xx.xx= ±0.25mm