RP06-RAW RECOM | Alldatasheet
Document overview
- Manufacturer or author: Provided By alldatasheet.com(free datasheet download site)
- PDF pages: 9
Technical content
Features
- Ultra wide 4:1 input range (36-160VDC)
- Certified for Railway applications (EN50155)
- -40°C to +105°C operating temperature with derating
- Input under voltage lockout
- Output OVLO, short circuit and OLP
- 3kVAC/1min. reinforced isolation
- Remote On/Off
Description
The RP06-RAW series DC/DC converters are designed for railway rolling stock applications with an extra wide continuous input voltage range of 36-160VDC (200VDC for 1s), making them suitable for 72V, 96V and 110VDC railway systems, but they are also suitable for non-railway high voltage battery applications. They offer single or dual outputs from 3.3V up to ±15V. The high efficiency permits an ambient temperature range from -40°C to more than 85°C without derating, forced cooling, or the need for heatsinks. The RP06-RAW series features UVLO, OVP , SCP , and OLP making them ideal for any harsh railway and industrial applications such as powering IoT sensors, battery management systems, or electric fork-lift trucks. The RP06-RAW is available in an industry standard, compact DIP24 package and comes with a 3 year warranty. Model Numbering Notes: Note1: Efficiency is tested at nominal VIN, full load and 25°C Note2: Max. Cap load is tested at minimum input and constant resistive load Selection Guide Part Number Input Voltage Range [VDC] nom. Output Voltage [VDC] Output Current [mA] Efficiency typ. (1) [%] max. Capacitive Load (2) [µF] RP06-1103.3SRAW 36-160 3.3 1800 80 1050 RP06-11005SRAW 36-160 5 1200 81.5 750 RP06-11012SRAW 36-160 12 500 84.5 130 RP06-11015SRAW 36-160 15 400 84 100 RP06-11024SRAW 36-160 24 250 85 39 RP06-11005DRAW 36-160 ±5 ±600 81 ±430 RP06-11012DRAW 36-160 ±12 ±250 85 ±75 RP06-11015DRAW 36-160 ±15 ±200 85 ±56 nom. Input Voltage nom. Output Voltage RP06-110 __ _RAW Single or Dual Ordering Examples RP06-1103.3SRAW nom. VIN= 110VDC nom. VOUT= 3.3VDC single output RP06-11012DRAW nom. VIN= 110VDC nom. VOUT= ±12VDC dual output UL62368-1 certified CAN/CSA-C22.2 No. 62368-1-14 certified IEC/EN62368-1-1 certified EN50155 compliant EN50121-3-2 compliant EN55032 compliant
www.recom-power.com REV.: 0/2023 PD-2 RP06-RAW SeriesDC/DC Converter Specifications (measured @ Ta= 25°C, nom. VIN, full load unless otherwise stated) BASIC CHARACTERISTICS Parameter Condition Min. Typ. Max. Internal Input Filter Pi-Type Input Voltage Range nom. VIN= 110VDC 36VDC 110VDC 160VDC Input Surge Voltage 1s max. 200VDC Under Voltage Lockout (UVLO) DC-DC ON 36VDC DC-DC OFF 32VDC 34VDC 35.8VDC Quiescent Current 4mA Output Voltage Trimming refer to “OUTPUT VOLTAGE TRIMMING” others -10% +10% nom. VOUT= 15/24VDC -10% +20% Minimum Load 0% Start-up Time constant resistive load Power up 30ms 60ms CTRL ON/OFF 30ms 60ms ON/OFF CTRL (3) refer to “ON/OFF CTRL” DC-DC ON Open or 3VDC < VCTRL< 12VDC DC-DC OFF Short or 0VDC < VCTRL< 1.2VDC Input Current of CTRL pin -0.5mA +0.5mA Standby Current DC-DC OFF 2.5mA Internal Operating Frequency 270kHz 300kHz 330kHz Output Ripple and Noise (4) 20MHz BW nom. VOUT= 3.3/5VDC 50mVp-p nom. VOUT= 12/15VDC 75mVp-p nom. VOUT= 24VDC 75mVp-p continued on next page Notes: Note3: The ON/OFF control function is positive logic. The pin voltage is referenced to -Vin pin Note4: Measured with: nom. VOUT= 3.3/5/12/15VDC = 10µF/25V X7R MLCC nom. VOUT= 24VDC = 4.7µF/50V X7R MLCC Efficiency vs. Load (@ nom. VIN= 110VDC) RP06-1103.3SRAW RP06-11005SRAW 0 10 20 30 40 50 60 70 80 90 100 100 Efficiency [%] Output Load [%] 0 10 20 30 40 50 60 70 80 90 100 100 Efficiency [%] Output Load [%]
www.recom-power.com REV.: 0/2023 PD-3 Specifications (measured @ Tamb= 25°C, nom. VIN, full load unless otherwise stated) RP06-RAW SeriesDC/DC Converter RP06-11012SRAW 0 10 20 30 40 50 60 70 80 90 100 100 Efficiency [%] Output Load [%] OUTPUT VOLTAGE TRIMMING continued on next page RP06-RAW converter offer the feature of trimming the output voltage over a certain range around the nominal value by using external trim resistors. The values for trim resistors shown in trim tables below are according to standard E96 values; therefore, the specified voltage may slightly vary; they also can be calculated with below shown equation. Efficiency vs. Load (@ nom. VIN= 110VDC) Rup Trim +Sense -Sense Trim Rdown Trim up Trim down Single Output Voutnom R1 [W] R2 [W] R3 [W] Vref [VDC] 3.3VDC 5110 2050 0.8 2.5 5VDC 2.5 12VDC 10000 5110 9.5 15VDC 12.5 24VDC 56000 13000 21.5 Dual Output Voutnom R1 [W] R2 [W] R3 [W] Vref [VDC] 5VDC 3000 3000 7.5 2.512VDC 56000 13000 21.5 15VDC 30000 13000 27.5 Voutnom = nominal output voltage [VDC] Voutset = output voltage change [VDC] Vref = reference voltage [VDC] Rup = trim up resistor [W] Rdown = trim down resistor [W] R1, R2, R3 = internal resistors [W] Calculation: Rup = ( R1 x Vref ) - R2 ( Voutset - Vref - R3 ) Rdown = ( Voutset - Vref ) x R1 - R2 ( Voutnom - Voutset )
www.recom-power.com REV.: 0/2023 PD-4 Specifications (measured @ Tamb= 25°C, nom. VIN, full load unless otherwise stated) RP06-RAW SeriesDC/DC Converter OUTPUT VOLTAGE TRIMMING continued on next page Practical Example RP06-1103.3SRAW trim up +1% Voutnom= 3.3V, Voutset= +1% (3.333VDC) Practical Example RP06-11015SRAW trim down -8% Voutnom= 15V, Voutset= -8% (13.8VDC) RP06-1103.3SRAW Trim up 1 2 3 4 5 6 7 8 9 10 [%] Rup (E96) ≈ 383k 191k 127k 95k3 75k 61k9 53k6 46k4 41k2 36k5 [W] Trim down 1 2 3 4 5 6 7 8 9 10 [%] Rup (E96) ≈ 118k 54k9 34k 23k7 17k4 13k3 10k5 8k25 6k65 5k23 [W] RP06-11005SRAW Trim up 1 2 3 4 5 6 7 8 9 10 [%] Rup (E96) ≈ 255k 127k 82k5 61k9 48k7 40k2 34k8 30k1 26k1 23k7 [W] Trim down 1 2 3 4 5 6 7 8 9 10 [%] Rup (E96) ≈ 249k 121k 78k7 56k2 44k2 35k7 29k4 24k9 21k 18k2 [W] RP06-11012SRAW Trim up 1 2 3 4 5 6 7 8 9 10 [%] Rup (E96) ≈ 205k 100k 64k9 47k5 36k5 29k4 24k9 21k 17k9 15k8 [W] Trim down 1 2 3 4 5 6 7 8 9 10 [%] Rup (E96) ≈ 768k 383k 249k 182k 143k 118k 97k6 84k5 73k2 63k4 [W] RP06-11015SRAW Trim up 1 2 3 4 5 6 7 8 9 10 [%] Rup (E96) ≈ 162k 78k7 49k9 36k5 28k 22k6 1k87 15k8 13k3 11k5 [W] Trim up 11 12 13 14 15 16 17 18 19 20 [%] Rup (E96) ≈ 10k 8k87 7k68 6k81 6k04 5k36 4k64 4k12 3k65 3k24 [W] Trim down 1 2 3 4 5 6 7 8 9 10 [%] Rup (E96) ≈ 825k 402k 261k 191k 150k 124k 105 88k7 76k8 68k1 [W] Rup = ( 5110 x 2.5 ) - 2050 = 385071W Rup according to E96 ≈ 383kW Rdown according to E96 ≈ 88k7W Rdown = (13.8 - 2.5 ) x 10000 - 5110 = 89057W(15 - 13.8)
www.recom-power.com REV.: 0/2023 PD-5 Specifications (measured @ Tamb= 25°C, nom. VIN, full load unless otherwise stated) RP06-RAW SeriesDC/DC Converter ON/OFF CTRL +Vout+Vin CTRL -Vout-Vin -Vout +Vout -Vin +Vin VCTRL ICTRL IIN OUTPUT VOLTAGE TRIMMING Trim up 1 2 3 4 5 6 7 8 9 10 [%] Rup (E96) ≈ 576k 280k 182k 133k 105k 84k5 69k8 60k4 52k3 45k3 [W] Trim up 11 12 13 14 15 16 17 18 19 20 [%] Rup (E96) ≈ 40k2 35k7 31k6 28k7 26k1 23k7 21k5 19k6 17k9 16k2 [W] Trim down 1 2 3 4 5 6 7 8 9 10 [%] Rup (E96) ≈ 4990k 2430k 1620k 1180k 931k 768k 649k 562k 487k 432k [W] RP06-11024SRAW RP06-11005DRAW Trim up 1 2 3 4 5 6 7 8 9 10 [%] Rup (E96) ≈ 71k5 34k8 22k1 15k8 12k1 95k3 7k68 6k34 5k36 4k53 [W] Trim down 1 2 3 4 5 6 7 8 9 10 [%] Rup (E96) ≈ 221k 107k 69k8 49k9 39k2 31k6 26k1 22k1 19k1 16k5 [W] RP06-11012DRAW RP06-11015DRAW Trim up 1 2 3 4 5 6 7 8 9 10 [%] Rup (E96) ≈ 576k 280k 182k 133k 105k 84k5 69k8 60k4 52k3 45k3 [W] Trim up 1 2 3 4 5 6 7 8 9 10 [%] Rup (E96) ≈ 237k 113k 69k8 49k9 37k4 28k7 22k6 18k2 14k7 12k1 [W] Trim down 1 2 3 4 5 6 7 8 9 10 [%] Rup (E96) ≈ 4990k 2430k 1620k 1180k 931k 768k 649k 562k 487k 432k [W] Trim down 1 2 3 4 5 6 7 8 9 10 [%] Rup (E96) ≈ 2740k 1330k 866k 649k 511k 412k 348k 301k 261k 232k [W] Positive Logic DC-DC ON Open or 3VDC<VCTRL<12VDC DC-DC OFF Open or 0VDC<VCTRL<1.2VDC
www.recom-power.com REV.: 0/2023 PD-6 Specifications (measured @ Tamb= 25°C, nom. VIN, full load unless otherwise stated) RP06-RAW SeriesDC/DC Converter PROTECTIONS Parameter Condition Value Short Circuit Protection (SCP) continuous, automatic recovery Over Voltage Protection (OVP) zener diode clamp Single nom. VOUT= 3.3VDC 3.7-5VDC nom. VOUT= 5VDC 5.6-7VDC nom. VOUT= 12VDC 13.5-16VDC nom. VOUT= 15VDC 18.3-22VDC nom. VOUT= 24VDC 29.1-34.5VDC Dual nom. VOUT= ±5VDC 5.6-7VDC nom. VOUT= ±12VDC 13.5-18.2VDC nom. VOUT= ±15VDC 17-22VDC Over Load Protection (OLP) % of Iout rated; Hiccup mode 150% typ. Isolation Voltage (5) I/P to O/P 1 minute 3kVAC Isolation Resistance VISO= 500VDC 1GΩ min. Isolation Capacitance 1000pF max. Insulation Grade reinforced REGULATIONS Parameter Condition Value Output Accuracy ±1.0% Line Regulation low line to high line, full load Single ±0.2% Dual ±0.5% Load Regulation 0% to 100% load Single ±0.2% Dual ±1.0% Cross Regulation asymmetrical 25%-100% load ±5.0% Transient Response Recovery Time 25% load step change 250μs typ. Notes: Note4: This power module is not internally fused. An input line fuse must always be used. Recom suggests: nom. VIN= 110VDC = T0.5A slow blow Note5: For repeat Hi-Pot testing, reduce the time and/or the test voltage ENVIRONMENTAL Parameter Condition Value Operating Temperature Range with derating (refer to “Derating Graph” ) -40°C to +105°C Maximum Case Temperature no load +105°C Temperature Coefficient ±0.02%/K Thermal Impedance @ natural convection 0.1m/s 18.91K/W typ. Operating Humidity 5% - 95% RH max. Pollution Degree (PD) PD2 Shock according to MIL-STD-810F Thermal Shock according to EN61373, MIL-STD-810F Vibration according to EN61373, MIL-STD-810F Environmental testing Part 2-1: Tests – Test A: Cold Low temperature start-up test Class OT4: -40°C to +70°C according to EN60068-2-1:2007 Environmental testing Part 2-2: Tests – Test B: Dry heat Dry Heat Test Class OT4: -40°C to +70°C Class ST1: Test cycle B according to EN60068-2-2:2007 continued on next page
www.recom-power.com REV.: 0/2023 PD-7 Specifications (measured @ Tamb= 25°C, nom. VIN, full load unless otherwise stated) RP06-RAW SeriesDC/DC Converter ENVIRONMENTAL Parameter Condition Value Environmental testing Part 2-30: Tests - Test Db: Damp heat, cyclic (12 h + 12 h cycle) Damp Heat Test Temperature: +25 to +55°C Humidity: 95% ±5% RH Test Duration: 48 hours according to EN60068-2-30:2005 Railway applications - Fire protection on railway vehicles - Part 2: Requirements for fire behavior of materials and components EN45545-2 Railway applications – Rolling stock equipment – Shock and vibration tests EN61373:2010 MTBF according to MIL-HDBK-217F, G.B 3036 x 103 hours RP06-11012SRAW -40 -20 0 20 40 60 80 100 105 120 100 Output Load [%] Ambient Temperature [°C] natual convection 0.1m/s 0.5m/s 1.0m/s 1.5m/s 2.0m/s 2.5m/s Derating Graph (@ Chamber and natural convection 0.1m/s) SAFETY AND CERTIFICATIONS Certificate Type (Safety) Condition Standard Audio/video, information, and communication technology equipment. Safety requirements (CB) 221005301 IEC62368-1:2014 2nd Edition Audio/video, information, and communication technology equipment. Safety requirements (LVD) EN62368-1:2014+A11:2017 Audio/video, information, and communication technology equipment. Safety requirements E196683 UL62368-1:2014 2nd Edition CAN/CSA-C22.2 No. 62368-1-14 2nd Edition Railway applications - Electronic equipment used on rolling stock EN50155:2017 RoHS2 RoHS 2011/65/EU + AM2015/863 EMC Compliance according to EN50121-3-2 Condition Standard / Criterion Railway applications - Electromagnetic compatibility - Part 3-2: Rolling stock - Apparatus without external components EN50121-3-2 ESD Electrostatic discharge immunity test Air: ± 8kV; Contact ±6kV EN61000-4-2, Criteria A Radiated, radio-frequency, electromagnetic field immunity test 20V/m EN61000-4-3, Criteria A Fast Transient and Burst Immunity (6) ±2kV EN61000-4-4, Criteria A Surge Immunity (6) ±2kV EN61000-4-5, Criteria A Immunity to conducted disturbances, induced by radio-frequency fields 10Vrms EN61000-4-6, Criteria A Power frequency magnetic field 100A/m cont.; 1000A/m 1sec EN61000-4-8, Criteria A continued on next page
www.recom-power.com REV.: 0/2023 PD-8 Specifications (measured @ Tamb= 25°C, nom. VIN, full load unless otherwise stated) RP06-RAW SeriesDC/DC Converter SAFETY AND CERTIFICATIONS EMC Compliance according to EN55032/35 Condition Standard / Criterion Electromagnetic Compatibility of Multimedia Equipment - Emission Requirements without external components EN55032, Class A refer to “EMC Filtering” EN55032, Class B Electromagnetic compatibility of multimedia equipment – Immunity requirements EN55035:2017 ESD Electrostatic discharge immunity test Air: ± 8kV; Contact ±6kV EN61000-4-2, Criteria A Radiated, radio-frequency, electromagnetic field immunity test 20V/m EN61000-4-3, Criteria A Fast Transient and Burst Immunity (6) ±2kV EN61000-4-4, Criteria A Surge Immunity (6) ±2kV EN61000-4-5, Criteria A Immunity to conducted disturbances, induced by radio-frequency fields 10Vrms EN61000-4-6, Criteria A Power frequency magnetic field 100A/m cont.; 1000A/m 1sec EN61000-4-8, Criteria A Notes: Note6: An external input filter capacitor + TVS diode is required if the module has to meet EN61000-4-4 and EN61000-4-5. 2pcs of aluminum E-cap to connect in parallel (220µF/200V), Recom suggest: Nippon Chemi-con KXJ series and TVS: 220V/600W Com -Vout +Vout -VIN +VIN +VOUT+VIN -VOUT-VIN -Vout +Vout -VIN +VIN +VOUT+VIN -VOUT-VIN Suggestions according to EN55032/35EMC Filtering Component List Class B C1 C2 C3 1μF 330pF 680pF DIMENSIONS AND PHYSICAL CHARACTERISTICS Parameter Type Value Material case/baseplate non-conductive black plastic potting silicone, (UL94 V-0) Dimensions (LxWxH) 31.8 x 20.3 x 10.6mm Weight 14g typ. continued on next page Tolerance: xx.x ±0.5mm xx.xx ±0.25mm 3.86x2.54=15.24 31.8 20.3 2.0 Ø0.60 ±0.10 2.54 2.54 4.5 4.5 20.9 min. 4.5 17.2 32.4 min. 1 2 23 22 16 14 23 22 16 1411 1 2 1110 9 103 Bottom View 2.54 Ø0.90 +0.10/-0 Top View tc Pin1 ID 10.6 clearance = 14.64 restricted area* Dimension Drawing (mm)
www.recom-power.com REV.: 0/2023 PD-9 Specifications (measured @ Tamb= 25°C, nom. VIN, full load unless otherwise stated) RP06-RAW SeriesDC/DC Converter 3.86x2.54=15.24 31.8 20.3 2.0 Ø0.60 ±0.10 2.54 2.54 4.5 4.5 20.9 min. 4.5 17.2 32.4 min. 1 2 23 22 16 14 23 22 16 1411 1 2 1110 9 103 Bottom View 2.54 Ø0.90 +0.10/-0 Top View tc Pin1 ID 10.6 clearance = 14.64 restricted area* Pinning Information Pin # Single Dual
1 CTRL (3) CTRL (3)
9 NC Com
10 Trim Trim
11 NC -Vout
NC= No Connection Tolerance: xx.x ±0.5mm xx.xx ±0.25mm Dimension Drawing (mm) Recommended Footprint Details *A minimum of 4.5mm clearance and creepage is required between primary and secondary circuit to meet 2MOPP under IEC60601-1. No copper traces and/or components are allowed in this area if 2MOPP is required. PACKAGING INFORMATION Parameter Type Value Packaging Dimension (LxWxH) tube 255.0 x 21.8 x 16.5mm Packaging Quantity 7pcs Storage Temperature Range -55°C to +125°C Storage Humidity non-condensing 5% - 95% RH