RMOD300-80-12.2SUW

RMOD300-UW RECOM | Alldatasheet

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Rev.: 0-2024 Page 1 copyright © RECOM Power GmbH, all rights reservedwww.recom-power.com Technical Data Sheet DC/DC Converter300W ◊ Ultra-Wide Input: 18-106VDC RMOD300-UW Series ◊ Plug & Play E-Mobility Dimensions (LxWxH): The RMOD300-UW On-Board DC-DC converter is ideally for the use in all off-highway electric vehicles. This family is an extremely robust plug & play module with 300 Watts (200W), which generates the isolated Vout = 12.2 / 13.7 / 24.5VDC low voltage network from the traction battery level. The ultra wide input voltage range 18-106V covers all common battery voltages in this off-highway segment. Thanks to the waterproof and dust proof housing construction, the devices can directly be connected mechanically and thermally to the chassis (i.e. at any point on the vehicle) and operate reliably even under the most adverse conditions

• Ultra wide input voltage range (18-106VDC)
• IP67 protection for selective models
• Operating temperature range: -40°C to +75°C
• Input Reverse Polarity Protection
• Protections: Input UVLO, Output OCL, SCP , OVP , OTP
• Parallel operation capability
• Contol ON/OFF function
• 2 years warranty 900g (1.98 lbs) SELECTION GUIDE

DESCRIPTION

APPLICATIONS

FEATURES

SAFETY & EMC Part Number Input Voltage Range [VDC] Output Voltage nom. [VDC] Output Current max. (1) [A] Efficiency typ. (1) [%] Output Power max. (2) [W] RMOD300-80-12.2SUW 18-106 12.2 24 88 300 RMOD300-80-13.7SUW 18-106 13.7 22 89 300 RMOD300-80-24.5SUW 18-106 24.5 12.5 91 300 Note1: Tested at VIN= 48VDC and full load at +25°C ambient Note2: 300W at VIN= 27-106VDC, 200W max. when VIN<27VDC, refe to „Line Derating“ E224736

Rev.: 0-2024 Page 2 copyright © RECOM Power GmbH, all rights reservedwww.recom-power.com Technical Data Sheet DC/DC Converter300W ◊ Ultra-Wide Input: 18-106VDC RMOD300-UW Series ◊ Plug & Play E-Mobility Note3: suffix "/F/MO" = with integrated fuse holder and Molex MINI-FIT SRTM connector Note4: suffix "/CTRL/MO" = Molex MINI-FIT SRTM connector and CTRL function Note5: suffix "/MO" = Molex MINI-FIT SRTM connector (IP20 rating only) suffix "/F/DT" = with integrated fuse holder and Deutsch DTP connector

ORDERING INFORMATION

Model nom. Output Voltage Package Type Suffix "/F/MO" (IP20) "/F/DT" (IP67) "/CTRL/MO" (IP20) "/MO" (IP20) RMOD300-80-12.2SUW 12.2 x N/A x x RMOD300-80-13.7SUW 13.7 x x x x RMOD300-80-24.5SUW 24.5 x x x x x= standard portfolio / N/A= not available Output Power nom. Input Voltage nom. Output Voltage Single Connector option (5) CTRL function (4) Fuse Holder (3) Ultra Wide Input RMOD300-80- S UW/F CTRL /__ MODEL NUMBERING BASIC CHARACTERISTICS (measured @ TAMB= 25°C, nom. VIN, full load and after warm-up unless otherwise stated) Parameter Conditions Min. Typ. Max. Input Voltage Range 18VDC 106VDC Extended Input Voltage 10min max. (refer to „Line Derating“ 126VDC Under Voltage Lockout DC-DC ON 16VDC 17VDC 18VDC DC-DC OFF 14VDC 15VDC 16VDC Under Voltage Lockout Hysteresis 1VDC 2VDC 3VDC Input Current VIN= 18VDC 14A Inrush Current VIN= 36VDC 10A Quiescent Current RMOD300-80-12.2SUW and RMOD300-80-13.7SUW VIN= 24VDC 130mA 240mA VIN= 48VDC 60mA 100mA VIN= 72/80VDC 45mA 80mA RMOD300-80-24.5SUW VIN= 24VDC 180mA 220mA VIN= 48VDC 80mA 120mA VIN= 72/80VDC 50mA 100mA Output Current refer to „Line Derating“ RMOD300-80-12.2SUW VIN= 18-27VDC 16A VIN> 27VDC 24A RMOD300-80-13.7SUW VIN= 18-27VDC 14.5A VIN> 27VDC 22A RMOD300-80-24.5SUW VIN= 18-27VDC 8A VIN> 27VDC 12.5A Output Voltage Range RMOD300-80-12.2SUW VIN= 18-27VDC 12.13VDC 12.33VDC 12.53VDC VIN> 27VDC 12VDC 12.2VDC 12.4VDC RMOD300-80-13.7SUW VIN= 18-27VDC 13.63VDC 13.83VDC 14.03VDC VIN> 27VDC 13.5VDC 13.7VDC 13.9VDC RMOD300-80-24.5SUW VIN= 18-27VDC 24.5VDC 24.7VDC 24.9VDC VIN> 27VDC 24.3VDC 24.5VDC 24.7VDC Minimum Load 0%

Specifications (measured @ Ta= 25°C, nom. Vin, full load and after warm-up unless otherwise stated) Rev.: 0-2024 Page 3 copyright © RECOM Power GmbH, all rights reservedwww.recom-power.com 300W ◊ Ultra-Wide Input: 18-106VDC RMOD300-UW Series ◊ Plug & Play E-Mobility BASIC CHARACTERISTICS (measured @ TAMB= 25°C, nom. VIN, full load and after warm-up unless otherwise stated) Parameter Conditions Min. Typ. Max. Start-up Time RMOD300-80-12.2SUW and RMOD300-80-13.7SUW VIN= 48VDC 600ms 800ms RMOD300-80-24.5SUW VIN= 48VDC 700ms 1000ms all types VIN= 72VDC 850ms 1200ms using CTRL function all types VIN= 48/72VDC 250ms 400ms Rise Time 60ms 100ms ON/OFF CTRL (non-isolated to primary side) DC-DC ON CTRL Pin to +VIN or floating DC-DC OFF CTRL Pin to -VIN Internal Operating Frequency RMOD300-80-12.2SUW and RMOD300-80-13.7SUW 175kHz RMOD300-80-24.5SUW 160kHz Output Ripple & Noise RMOD300-80-12.2SUW 20MHz BW, peak to peak 50mV 100mV r.m.s. 15mV 30mV RMOD300-80-13.7SUW and RMOD300-80-24.5SUW 20MHz BW, peak to peak 50mV 100mV r.m.s. 20mV 50mV Reflected Back Ripple Current VIN= 48VDC peak to peak 0.6A Maximum Capacitive Load ESR>10mW RMOD300-80-12.2SUW and RMOD300-80-13.7SUW 5000µF RMOD300-80-24.5SUW 2000µF Line Derating Input Voltage [VDC] Output Power [W] 300 200 continuous operation 18 27 106 126 10min RMOD300-80-12.2SUW 0 10 20 30 40 50 60 70 80 90 100 100 Efficiency [%] Output Load [%] 27VDC 36VDC 48VDC 84VDC 96VDC 106VDC 0 10 20 30 40 50 60 70 80 90 100 100 Efficiency [%] Output Load [%] 18VDC 20VDC 27VDC Efficiency vs. Load (VIN= 18-27VDC) Efficiency vs. Load (VIN= 27-106VDC)

Rev.: 0-2024 Page 4 copyright © RECOM Power GmbH, all rights reservedwww.recom-power.com 300W ◊ Ultra-Wide Input: 18-106VDC RMOD300-UW Series ◊ Plug & Play E-Mobility BASIC CHARACTERISTICS (measured @ TAMB= 25°C, nom. VIN, full load and after warm-up unless otherwise stated) Power Dissipation [W] 0 10 20 30 40 50 60 70 80 90 100 Output Load [%] 27VDC 36VDC 48VDC 84VDC 96VDC 106VDC Power Dissipation [W] 0 10 20 30 40 50 60 70 80 90 100 Output Load [%] 18VDC 20VDC 27VDC Power Dissipation (VIN= 18-27VDC) Power Dissipation (VIN= 27-106VDC) 0 10 20 30 40 50 60 70 80 90 100 100 Efficiency [%] Output Load [%] 27VDC 36VDC 48VDC 84VDC 96VDC 106VDC 0 10 20 30 40 50 60 70 80 90 100 100 Efficiency [%] Output Load [%] 18VDC 20VDC 27VDC Power Dissipation [W] 0 10 20 30 40 50 60 70 80 90 100 Output Load [%] 27VDC 36VDC 48VDC 84VDC 96VDC 106VDC Power Dissipation [W] 0 10 20 30 40 50 60 70 80 90 100 Output Load [%] 18VDC 20VDC 27VDC RMOD300-80-24.5SUW RMOD300-80-12.2SUW Efficiency vs. Load (VIN= 18-27VDC) Power Dissipation (VIN= 18-27VDC) Efficiency vs. Load (VIN= 27-106VDC) Power Dissipation (VIN= 27-106VDC)

Rev.: 0-2024 Page 5 copyright © RECOM Power GmbH, all rights reservedwww.recom-power.com 300W ◊ Ultra-Wide Input: 18-106VDC RMOD300-UW Series ◊ Plug & Play E-Mobility REGULATIONS (measured @ TAMB= 25°C, nom. VIN, full load and after warm-up unless otherwise stated) Parameter Conditions Value Output Accuracy ±0.3% max. Current Share Accuracy VIN= 48VDC, full load 6% typ. / 10% max. Line Regulation low line to high line, full load ±0.1% max. Load Regulation 10-100% load 3.0% typ. Transient Response 25% load step change RMOD300-12.2SUW 100mV typ. / 200mV max. RMOD300-13.7SUW and RMOD300-24.5SUW 150mV typ. / 250mV max. RMOD300-80-12.2SUW RMOD300-80-24.5SUW 3.5 2.5 1.5 0.5 Deviation [%] 0 10 20 30 40 50 60 70 80 90 100 Output Load [%] 2.5 1.5 0.5 Deviation [%] 0 10 20 30 40 50 60 70 80 90 100 Output Load [%] 2.5 1.5 0.5 Deviation [%] 0 10 20 30 40 50 60 70 80 90 100 Output Load [%] 1.6 1.2 0.8 0.4 1.4 0.6 0.2 Deviation [%] 0 10 20 30 40 50 60 70 80 90 100 Output Load [%] Deviation vs. Load (VIN= 18-27VDC) Deviation vs. Load (VIN= 18-27VDC) Deviation vs. Load (VIN= 27-106VDC) Deviation vs. Load (VIN= 27-106VDC) PROTECTIONS (measured @ TAMB= 25°C, nom. VIN, full load and after warm-up unless otherwise stated) Parameter Conditions Value Internal Input Fuse Ø6.35mm x 31.75mm ("/F/DT" and "/F/MO" only) 250VDC/30A fast-acting fuse Short Circuit Protection (SCP) hiccup mode, auto recovery Input Reverse Polarity Protection -106VDC max. Over Voltage Protection (OVP) RMOD300-12.2SUW 13-17VDC; hiccup mode, auto recovery RMOD300-13.7SUW 15-18VDC; hiccup mode, auto recovery RMOD300-24.5SUW 26-28VDC; hiccup mode, auto recovery Over Current Protection (OCP) current limitation, automatic restart

Rev.: 0-2024 Page 6 copyright © RECOM Power GmbH, all rights reservedwww.recom-power.com 300W ◊ Ultra-Wide Input: 18-106VDC RMOD300-UW Series ◊ Plug & Play E-Mobility PROTECTIONS (measured @ TAMB= 25°C, nom. VIN, full load and after warm-up unless otherwise stated) Parameter Conditions Value Over Temperature Protection (OTP) measured on NTC RMOD300-12.2SUW and RMOD300-24.5SUW 118°C, latch mode RMOD300-13.7SUW 108°C, latch mode Isolation Voltage (6) I/P to O/P and I/P to case 2250VDC O/P to case 550VDC Isolation Resistance I/P to O/P 10MW min. Isolation Capacitance I/P to O/P RMOD300-12.2SUW 10000pF max. RMOD300-13.7SUW 9000pF max. RMOD300-24.5SUW 7000pF max. Insulation Grade basic ENVIRONMENTAL (measured @ TAMB= 25°C, nom. VIN, full load and after warm-up unless otherwise stated) Parameter Conditions Value Operating Ambient Temperature Range with derating, refer to „Thermal Consideration“ -40°C to +75°C Operating Altitude 5000m Operating Humidity 95% RH max. Pollution Degree PD2 IP Rating electronic part is encapsulated in IP67 level for all versions "/F/DT" type IP67 others IP20 Shock 50G, 3 planes according to IEC 60068-2-27 Vibration 10G, 15~200Hz, 3 planes according to IEC 60068-2-6 MTBF Telcordia SR332 Issue 3, Method I Reliability Prediction, TAMB= 25°, 80% load RMOD300-80-12.2SUW 520 x 10³ hours RMOD300-80-13.7SUW 740 x 10³ hours RMOD300-80-24.5SUW 675 x 10³ hours Thermal Consideration The module can be used in enclosed applications, as long as the cooling is sufficient to keep the baseplate tempera- ture below 70°C. The surrounding temperature should not exceed 75°C. Tcase heat pad RMOD300-UW natural convection 0.1m/s required cooling surface (heat sink) Tamb RMOD300-80-12.2SUW RMOD300-80-24.5SUW -40 -20 0 20 40 7060-30 -10 10 30 50 53 56 100 Output Load [%] Baseplate Temperature [°C] 0.4K/W heatsink 0.25K/W heatsink -40 -20 0 20 40 7060-30 -10 10 30 50 55 58 100 Output Load [%] Baseplate Temperature [°C] 0.4K/W heatsink 0.25K/W heatsink Note6: For repeat Hi-Pot testing, reduce the time and/or the test voltage

Rev.: 0-2024 Page 7 copyright © RECOM Power GmbH, all rights reservedwww.recom-power.com 300W ◊ Ultra-Wide Input: 18-106VDC RMOD300-UW Series ◊ Plug & Play E-Mobility DIMENSION & PHYSICAL CHARACTERISTICS Parameter Type Value Material case polycarbonate baseplate aluminum Dimension (LxWxH) 190.0 x 76.0 x 44.0mm 7.48 x 2.99 x 1.73 inch Weight 900g typ. 1.98 lbs SAFETY & CERTIFICATIONS Certificate Type (Safety) Report Number Standard Audio/Video, information and communication technology equipment - Part1: Safety requirements 2nd Edition E224736 UL62368-1:2014 2nd Edition CAN/CSA-C22.2 No. 62368-1-14 2nd Edition Audio/video, information and communication technology equipment. Safety requirements EN62368-1:2014+A11:2017 RoHS2 RoHS 2011/65/EU + AM2015/863 EMC Compliance according to EN12895 (valid for all models) Conditions Standard / Criterion Industrial trucks - Electromagnetic compatibility EN12895:2015 Electromagnetic compatibility (EMC) - Part 6-3: Generic standards - Emission standard for residential, commercial and light-industrial environments EN61000-6-3:2007+A1:2011 ESD Electrostatic discharge immunity test Air: ±15kV Contact: ±8kV IEC61000-4-2:2008, Criteria A EN61000-4-2:2009, Criteria A Radiated, radio-frequency, electromagnetic field immunity test 20V/m (27-1000MHz), 3V/m (1000-2000MHz), 1V/m (2000-2700MHz) IEC/EN61000-4-3:2006+A12:2010, Criteria A Power Magnetic Field Immunity DC 1000A/m, AC 50Hz 30A/m IEC61000-4-8:2009, Criteria A EN61000-4-8:2010, Criteria A EMC Compliance according to EN55014-2 (except RMOD300-80-12.2SUW) Conditions Standard / Criterion Electromagnetic compatibility - Requirements for household appliances, electric tools and similar apparatus - Part 2: Immunity EN55014-2:1997+A2:2008 ESD Electrostatic discharge immunity test Contact: ±2, 4kV IEC61000-4-2:2008, Criteria A EN61000-4-2:2009, Criteria A ESD Electrostatic discharge immunity test Air: ±2, 4, 8kV Contact: ±2, 4kV IEC61000-4-2:2008, Criteria A EN61000-4-2:2009, Criteria A Radiated, radio-frequency, electromagnetic field immunity test 3V/m (80-1000MHz) IEC/EN61000-4-3:2006+A12:2010, Criteria A Fast Transient and Burst Immunity (valid for RMOD300-80-24.5SUW) DC Power Port ±1kV IEC/N61000-4-4:2012, Criteria A Fast Transient and Burst Immunity (valid for RMOD300-80-13.7SUW) DC Power Port ±0.5kV IEC/N61000-4-4:2012, Criteria A Immunity to conducted disturbances, induced by radio-frequency fields 1Vrms (0.15-80MHz) IEC61000-4-6:2008, Criteria A EN61000-4-6:2009, Criteria A EMC Compliance according to EN55011 (except RMOD300-80-12.2SUW) Conditions Standard / Criterion Industrial, scientific and medical equipment - Radio-frequency disturbance characteristics - Limits and methods of measurement EN55011:2009+A1:2010, Class A

Rev.: 0-2024 Page 8 copyright © RECOM Power GmbH, all rights reservedwww.recom-power.com 300W ◊ Ultra-Wide Input: 18-106VDC RMOD300-UW Series ◊ Plug & Play E-Mobility DIMENSION & PHYSICAL CHARACTERISTICS 190.0 76.0 144.8 16.0 44.0 ±1.0 5.0 72.8 1.60 FC 175.0 7.50 4X Ø3.50 FC 57.09.50 1 2 3 4 MOLEX Connector without CRTL function "/MO" MOLEX Connector with CRTL function "/CTRL/MO" Connector Information MOLEX 42819-4213 Pin # Function 1 -VOUT 2 +VOUT 3 -VIN 4 +VIN FC= fixing center Compatible Connector Housing Molex 42816-0412 Crimp Terminal Molex 42815-0042 Dimension Drawing (mm) MOLEX Connector 1 2 3 4 5 190.0 144.8 FC 175.0 7.50 4X Ø3.50 FC 57.09.50 16.0 72.8 1.60 44.0 ±1.0 5.0 76.0 1 2 3 4 5 190.0 144.8 FC 175.0 7.50 4X Ø3.50 FC 57.09.50 16.0 72.8 1.60 44.0 ±1.0 5.0 76.0 Connector Information MOLEX 42819-5213 Pin # Function 1 -VOUT 2 +VOUT 3 -VIN 4 +VIN

5 CTRL

FC= fixing center Compatible Connector Housing Molex 42816-0512 Crimp Terminal Molex 42815-0042 Tolerance: xx.x= ±0.5mm xx.xx= ±0.25mm

Rev.: 0-2024 Page 9 copyright © RECOM Power GmbH, all rights reservedwww.recom-power.com 300W ◊ Ultra-Wide Input: 18-106VDC RMOD300-UW Series ◊ Plug & Play E-Mobility DIMENSION & PHYSICAL CHARACTERISTICS 190.0 144.8140.0 FC 175.0 7.50 4X Ø3.50 Fuse holder FC 57.09.50 16.0 72.8 1.60 44.0 ±1.0 5.0 76.0 2 3 Dimension Drawing (mm) DT Connector with Fuse without CTRL function "/F/DT" Connector Information DT: DTP04-4P Pin # Function 1 -VOUT 2 +VOUT 3 -VIN 4 +VIN FC= fixing center Compatible Connector Housing DTP06-4S Crimp Terminal 0462-203-12141 Wedge Lock WP-4S 190.0 144.8 FC 175.0 7.50 4X Ø3.50 Fuse holder FC 57.09.50 16.0 72.8 1.60 44.0 ±1.0 5.0 76.0 1 2 3 4 Dimension Drawing (mm) MOLEX Connector with Fuse without CTRL function "/F/MO" Connector Information MOLEX 42819-4213 Pin # Function 1 -VOUT 2 +VOUT 3 -VIN 4 +VIN FC= fixing center Compatible Connector Housing Molex 42816-0412 Crimp Terminal Molex 42815-0042 Tolerance: xx.x= ±0.5mm xx.xx= ±0.25mm

Rev.: 0-2024 Page 10 copyright © RECOM Power GmbH, all rights reservedwww.recom-power.com 300W ◊ Ultra-Wide Input: 18-106VDC RMOD300-UW Series ◊ Plug & Play E-Mobility INSTALLATION & APPLICATION Parallel operation is possible with all combinations DC/DC converter versions providing they have the same rated output voltage. Use the same wire length for each power supply (star connection) and energize all units at the same time to avoid triggering overload protection. For operation with more than two power supplies in parallel operation, please contact RECOM technical support for advice. +Vin +Vin -Vin -Vin -Vout +Vout RMOD300-UW RMOD300-UW +Vin -Vin -Vout +Vout +Vin +Vin -Vin -Vin -Vout +Vout RMOD300-UW RMOD300-UW +Vin -Vin -Vout +Vout LOAD LOAD +Vin +Vin -Vin -Vin -Vout +Vout RMOD300-UW RMOD300-UW +Vin -Vin -Vout +Vout +Vin +Vin -Vin -Vin -Vout +Vout RMOD300-UW RMOD300-UW +Vin -Vin -Vout +Vout LOAD LOAD Parallel Operation The product information and specifications may be subject to changes even without prior written notice.The product has been designed for various applications; its suitability lies in the responsibility of each customer. The products are not authorized for use in safety-critical applications without RECOM’s explicit written consent. A safety-critical application is an application where a failure may reasonably be expected to endanger or cause loss of life, inflict bodily harm or damage property. The applicant shall indemnify and hold harmless RECOM, its affiliated companies and its representatives against any damage claims in connection with the unauthorized use of RECOM products in such safety-critical applications. PACKAGING INFORMATION Parameter Type Value Packaging Dimension (LxWxH) cardboard box others 490.0 x 375.0 x 126.0mm "/F/DT" Version 495.0 x 295.0 x 214.0mm Packaging Quantity others 10pcs "/F/DT" Version 7pcs Storage Temperature Range -40°C to +125°C Storage Humidtiy non-condensing 95% RH max.