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15 Watts
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: sales@wallindustries.com Page 1 of 9 Standard Optional Heatsink (“-HS” suffix) OPTIONS FEATURES
- Operating Temperature -Standard -40~105ºC -M3 -55~105ºC
- Remote On/Off Logic
- Heatsink
- 4:1 Wide Input Voltage Range
- Low Standby Power
- RoHS & REACH Compliant
- 3000VDC Isolation Voltage
- Optional Heatsink
- High Efficiency
- Remote On/Off
- Six Sided Shielding
- Over Voltage, Over Load, and Short Circuit Protection
- IEC/UL/EN60950-1 & IEC/UL/EN62368-1 Safety Approvals APPLICATIONS DESCRIPTION
- Railway
- Military
- Automation
- Datacom/Telecom
- IPC
- Measurement The RDW15 series of DC/DC converters offers up to 15 watts of output power in an ultra-compact 1” x 1” x 0.39” package with optional heatsink. This series consists of single and dual output models with a wide 4:1 input voltage range and low standby power. This series features high efficiency, remote on/off, six sided shielding, as well as 3000VDC isolation voltage. The RDW15 series also has over voltage, over load, and short circuit protection and is RoHS and REACH compliant. It also has IEC/UL/EN60950-1 and IEC/UL/EN62368-1 safety approvals and is useful in many applications. Please contact factory for ordering details. MODEL SELECTION TABLE Single Output Models Model Number(1) Input Voltage Range Output Voltage Output Current @Full Load Ripple & Noise No Load Input Current Efficiency Maximum Capacitive Load Output Power RDW15-24S03 24VDC (9~36VDC) 3.3VDC 4500mA 75mVp-p 12mA 88% 5200µF 15W RDW15-24S05 5VDC 3000mA 75mVp-p 12mA 90% 3600µF RDW15-24S12 12VDC 1300mA 100mVp-p 12mA 89% 600µF RDW15-24S15 15VDC 1000mA 100mVp-p 12mA 90% 500µF RDW15-24S24 24VDC 625mA 125mVp-p 12mA 91% 200µF RDW15-48S03 48VDC (18~75VDC) 3.3VDC 4500mA 75mVp-p 10mA 88% 5200µF 15W RDW15-48S05 5VDC 3000mA 75mVp-p 10mA 90% 3600µF RDW15-48S12 12VDC 1300mA 100mVp-p 10mA 89% 600µF RDW15-48S15 15VDC 1000mA 100mVp-p 10mA 90% 500µF RDW15-48S24 24VDC 625mA 125mVp-p 10mA 91% 200µF RDW15-110S03 110VDC (36~160VDC) 3.3VDC 4500mA 75mVp-p 8mA 88% 5200µF 15W RDW15-110S05 5VDC 3000mA 75mVp-p 8mA 89% 3600µF RDW15-110S12 12VDC 1300mA 100mVp-p 8mA 89% 600µF RDW15-110S15 15VDC 1000mA 100mVp-p 8mA 89% 500µF RDW15-110S24 24VDC 625mA 125mVp-p 8mA 90% 200µF MODEL SELECTION TABLE Dual Output Models Model Number(1) Input Voltage Range Output Voltage Output Current @Full Load Ripple & Noise No Load Input Current Efficiency Maximum Capacitive Load Output Power RDW15-24D05 24VDC (9~36VDC) ±5VDC ±1500mA 75mVp-p 12mA 87% ±1500µF 15W RDW15-24D12 ±12VDC ±625mA 100mVp-p 12mA 90% ±360µF RDW15-24D15 ±15VDC ±500mA 100mVp-p 12mA 90% ±250µF RDW15-24D24 ±24VDC ±315mA 125mVp-p 10mA 91% ±100µF RDW15-48D05 48VDC (18~75VDC) ±5VDC ±1500mA 75mVp-p 10mA 87% ±1500µF 15W RDW15-48D12 ±12VDC ±625mA 100mVp-p 10mA 90% ±360µF RDW15-48D15 ±15VDC ±500mA 100mVp-p 10mA 90% ±250µF RDW15-48D24 ±24VDC ±315mA 125mVp-p 10mA 90% ±100µF RDW15-110D05 110VDC (36~160VDC) ±5VDC ±1500mA 75mVp-p 8mA 86% ±1500µF 15W RDW15-110D12 ±12VDC ±625mA 100mVp-p 8mA 89% ±360µF RDW15-110D15 ±15VDC ±500mA 100mVp-p 8mA 89% ±250µF RDW15-110D24 ±24VDC ±315mA 125mVp-p 8mA 90% ±100µF
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: sales@wallindustries.com Page 2 of 9 SPECIFICATIONS All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit INPUT SPECIFICATIONS Input Voltage Range 24Vin Nominal 9 24 36 VDC 48Vin Nominal 18 48 75 110Vin Nominal 36 110 160 Start-Up Voltage 24Vin Nominal 9 VDC 48Vin Nominal 18 110Vin Nominal 38 Shutdown Voltage 24Vin Nominal 7.5 8 8.8 VDC 48Vin Nominal 15.5 16 17.5 110Vin Nominal 32 34 35.5 Input Surge Voltage 1 Second, Max. 24Vin Nominal 50 VDC 48Vin Nominal 100 110Vin Nominal 185 Input Filter Pi Type OUTPUT SPECIFICATIONS Output Voltage See Table Voltage Accuracy -1.0 +1.0 % Line Regulation Low Line to High Line at Full Load Single Output Models -0.2 +0.2 % Dual Output Models -0.5 +0.5 Load Regulation No Load to Full Load Single Output Models -0.2 +0.2 % Dual Output Models -1.0 +1.0 10% Load to 90% Load Single Output Models -0.1 +0.1 Dual Output Models -0.8 +0.8 Voltage Adjustability Single Output Models 15Vout, 24Vout -10 +20 % Others -10 +10 Cross Regulation Asymmetrical Load 25%/100% FL Dual Output Models -5.0 +5.0 % Output Power See Table Output Current See Table Maximum Capacitive Load See Table Ripple & Noise (20MHz BW) With 10µF/6.3V X7R MLCC 3.3V, 5V Single Output Models 75 mVp-p With 1µF/25V X7R MLCC 12V, 15V Single Output Models 100 With a 2.2µF/50V X7R MLCC 24V Single Output Models 125 With a 10µF/6.3V X7R MLCC for each output 5V Dual Output Models 75 With a 1µF/25V X7R MLCC for each output 12V, 15V Dual Output Models 100 With a 2.2µF/50V X7R MLCC for each output 24V Dual Output Models 125 Transient Response Recovery Time 25% Load Step Change 250 µs Start-Up Time Constant Resistive Load Power Up 30 40 mA Remote ON/OFF 30 40 Temperature Coefficient -0.02 -0.02 %/ºC REMOTE ON/OFF CONTROL(2) Positive Logic (Standard) DC-DC ON Open or 3~15VDC DC-DC OFF Short or 0~1.2VDC Negative Logic (Optional) DC-DC ON Short or 0~1.2VDC DC-DC OFF Open or 3~15VDC Input Current of CTRL Pin -0.5 +1.0 mA Remote OFF Input Current 2.5 mA PROTECTION Short Circuit Protection Continuous, Automatic Recovery Over Load Protection % of Iout Rated 170 % Over Voltage Protection 3.3V Output 3.7 5.4 VDC 5V Output 5.6 7.0 12V Output 13.5 19.6 15V Output 18.3 22.0 24V Output 29.1 32.5
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: sales@wallindustries.com Page 3 of 9 SPECIFICATIONS All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit ENVIRONMENTAL SPECIFICATIONS Operating Ambient Temperature(3) Standard Type with derating -40 +105 ºC M3 Version (“-M3” Suffix) -55 +105 Storage Temperature -55 125 ºC Thermal Impedance Without Heat-Sink 17.0 ºC/W With Heatsink 15.3 Relative Humidity 5 95 %RH Maximum Case Temperature +105 ºC Thermal Shock MIL-STD-810F Shock EN61373, MIL-STD-810F Vibration EN61373, MIL-STD-810F MTBF MIL-HDBK-217F, Full Load 1,672,000 Hours GENERAL SPECIFICATIONS Efficiency See Table Switching Frequency 3.3V, 5V Output Models 220 245 270 kHz Other Models 270 300 330 Isolation Voltage 1 Minute Input to Output 3600 VDC Input (Output) to Case 1600 Isolation Resistance 500VDC 1 GΩ Isolation Capacitance 2000 pF PHYSICAL SPECIFICATIONS Weight 0.58oz (16.5g) Dimensions (L x W x H) Standard 1in x 1in x 0.39in (25.4mm x 25.4mm x 9.9mm) Heatsink Option (“-HS Suffix”) 1in x 1.19in x 0.65in (25.4mm x 30.1mm x 16.5mm) Case Material Copper Base Material FR4 PCB Potting Material Silicone (UL94 V-0) Shielding Six-Sided SAFETY CHARACTERISTICS Safety Approvals IEC/UL/EN60950-1 IEC/UL/EN62368-1 UL: E193009 CB: UL(Demko) Standard Approvals EN50155 EN45545-2 EMI EN55032, EN550111 Without External Components Class A With External Components Class B ESD EN61000-4-2 Air ±8kV and Contact ±6kV Perf. Criteria A Radiated Immunity EN61000-4-3 10V/m Perf. Criteria A Fast Transient(4) EN61000-4-4 ±2kV Perf. Criteria A Surge(4) EN61000-4-5 ±2kV Perf. Criteria A Conducted Immunity EN61000-4-6 10Vr.m.s. Perf. Criteria A Power Frequency Magnetic Field EN61000-4-8 100A/m continuous; 100A/m 1 second Perf. Criteria A NOTES 1. Several options are available for this series that affect model number setup. See Model Number Setup for more information. 2. Referred to –Vin pin. 3. RDW15-xxxD05 Models meets the railway TX temperature requirement as power derating to 7W output power. The other models meet the railway TX temperature requirement as power derating to 10W output power. 4. 24Vin Nominal models: with aluminum electrolytic capacitor (Nippon chemi-con KY series, 220µF/100V) and a TVS (SMDJ58A, 58V, 3000 Watt peak pulse power) in parallel. 48Vin Nominal models: with an aluminum electrolytic capacitor (Nippon chemi-con KY series, 220µF/100V). 110Vin Nominal models: with an aluminum electrolytic capacitor (Nippon chemi-con KXJ series, 150µF/200V) and a TVS (SMBJ300A, 300V, 600 Watt peak pulse power) in parallel. CAUTION: This power module is note internally fused. An input line fuse must always be used. *Due to advances in technology, specifications subject to change without notice.
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: sales@wallindustries.com Page 4 of 9 DERATING CURVES RDW15-24S05 Derating Curve RDW15-24S05 Derating Curve with Heatsink EFFICIENCY GRAPHS RDW15-24S05 Efficiency vs. Input Voltage RDW15-24S05 Efficiency vs. Output Load
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: sales@wallindustries.com Page 5 of 9 MECHANICAL DRAWINGS Standard Package PIN CONNECTION PIN SINGLE DUAL 1 +Vin +Vin 2 -Vin -Vin
3 Ctrl Ctrl
5 Trim Common
Notes: 1. All dimensions in inch [mm] x.xxx±0.01 [x.xx±0.25] 3. Pin pitch tolerance ±0.01 [0.25] 4. Pin dimension tolerance ±0.004 [0.10] Heatsink with Clamps (“-HS” Suffix) All dimensions in inch [mm]
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: sales@wallindustries.com Page 6 of 9 RECOMMENDED PAD LAYOUT Standard “-HS” Suffix All dimensios in inch [mm] Pad size (lead free recommended) FUSE CONSIDERATION This power module is not internally fused. An input line fuse must always be used. This encapsulated power module can be used in a wide variety of applications, ranging from simple stand-alone operation to an integrated part of sophisticated power architecture. To maximize flexibility, internal fusing is not included; however to achieve maximum safety and system protection, always use an input line fuse. The input line fuse suggestions are below: Modules Fuse Rating Fuse Type 24Vin Nominal Models 3.15A Slow-Blow 48Vin Nominal Models 1.6A Slow-Blow 110Vin Nominal Models 1.A Slow-Blow This table is based on the information provided in this data sheet on inrush energy and maximum DC input current at low Vin. THERMAL CONSIDERATIONS The power module operates in a variety of thermal environments. However, sufficient cooling should be provided to help ensure reliable operation of the unit. Heat is removed by conduction, convection, and radiation to the surrounding environment. Proper cooling can be verified by measuring the point in the figure below. The temperature at this location should not exceed “maximum case temperature” When operating, adequate cooling must be provided to maintain the test point temperature at or below “maximum case temperature” You can limit this temperature to a lower value for extremely high reliability. ■ Thermal test condition with vertical direction by natural convection (20LFM).
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: sales@wallindustries.com Page 7 of 9 OUTPUT VOLTAGE ADJUSTMENT Output voltage set point adjustment allows the user to increase or decrease the output voltage set point of the module. This is accomplished by connecting an external resistor between the Trim pin and either the +Output or –Output pins. With an external resistor between the Trim and –Output pin, the output voltage set point increases. With an external resistor between the Trim and +Output pin, the output voltage set point decreases. The external Trim resistor needs to be at least 1/16W of rated power. Trim Up Equation RU= [ G x L -H ]Ω (VO,up-L-K) Trim Down Equation RD= [ (Vo,down-L) x G -H ]Ω (Vo-Vo,down) Trim Constants Module G H K L RDW15-xxS03 5110 2050 0.8 2.5 RDW15-xxS05 5110 2050 2.5 2.5 RDW15-xxS12 10000 5110 9.5 2.5 RDW15-xxS15 10000 5110 12.5 2.5 RDW15-xxS24 56000 13000 21.5 2.5 EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below Trim-Up RDW15-xxS03 Models ΔV (%) 1 2 3 4 5 6 7 8 9 10 RDW15-xxS05 Models ΔV (%) 1 2 3 4 5 6 7 8 9 10 RDW15-xxS12 ΔV (%) 1 2 3 4 5 6 7 8 9 10 RDW15-xxS15 ΔV (%) 1 2 3 4 5 6 7 8 9 10 ΔV (%) 11 12 13 14 15 16 17 18 19 20 RDW15-xxS24 ΔV (%) 1 2 3 4 5 6 7 8 9 10 ΔV (%) 11 12 13 14 15 16 17 18 19 20
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: sales@wallindustries.com Page 8 of 9 Trim-Down RDW15-xxS03 ΔV (%) 1 2 3 4 5 6 7 8 9 10 RDW15-xxS05 ΔV (%) 1 2 3 4 5 6 7 8 9 10 RDW15-xxS12 ΔV (%) 1 2 3 4 5 6 7 8 9 10 RDW15-xxS15 ΔV (%) 1 2 3 4 5 6 7 8 9 10 RDW15-xxS24 ΔV (%) 1 2 3 4 5 6 7 8 9 10 MODEL NUMBER SETUP RDW 15 - 24 S 05 M3 Series Name Output Power Input Voltage Output Quantity Ouptut Voltage Operating Temperature Options 24: 9~36VDC S: Single 03: 3.3VDC Blank: Standard -40~105ºC with derating 48: 18~75VDC 05: 5VDC M3: M3 Version -55~105ºC with derating 110: 36~160VDC 12: 12VDC 15: 15VDC 24: 24VDC D: Dual 05: ±5VDC 12: ±12VDC 15: ±15VDC 24: ±24VDC A HS Remote ON/OFF & Trim Option Heatsink Blank: Positive Logic Blank: None A: Negative Logic HS: Heatsink with Clamp B: Without Ctrl Pin C: Positive Logic without Trim pin D: Without Ctrl & Trim Pin E: Negative Logic without Trim Pin
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: sales@wallindustries.com Page 9 of 9 COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in- house research and development engineers will provide a solution that exceeds your performance requirements on- time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to disc uss your future projects. Contact Wall Industries for further information: Phone: (603)778-2300 Toll Free: (888)597-9255 E-mail: sales@wallindustries.com Web: www.wallindustries.com Address: 37 Industrial Drive Exeter, NH 03833