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Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 08/09/2010 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 1 of 7 DATASHEET Rev. B PSUP200 SERIES 90~264VAC (127~370VDC) Input Single Output Up to 201.6 Watts AC/DC Switching Power Supplies
FEATURES
Active PFC Single Output RoHS Compliant Power OK Signal High Power Density 4.7w/in3 Withstand 2G Vibration Test 200W with Free Air Convection Universal AC Input Voltage Range High Efficiency and High Reliability UL/cUL, TUV, CE, and CB approvals High Operating Temperature up to 70°C All Using 105°C Long Life Electrolytic Capacitors Two Different Output Connector Options Available Short Circuit, Over Voltage, Over Load, and Over Temperature Protection
DESCRIPTION
The PSUP200 series of AC/DC switching power supplies offers up to 201.6 Watts of power in a low-profile 7.95 x 4.0 x 1.50 inch U-chassis design. These suppli es have a 90~264VAC (127~370VDC) input voltage range and provide single outputs ranging from 12VDC to 48VDC. Standard features incl ude active power-factor-correction, high power density, power OK signal, and comprehensive over voltage, short circuit, over load, and ove r temperature protection. There are two different output connector options available for this series (T ype C and Type T). All models are RoHS compliant and have UL/cUL, TUV, CE, and CB approvals.
Rev. B PSUP200 Series Single OutputS Up to 201.6 Watts AC/DC Switching Power Supplies Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 08/09/2010 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 2 of 7 SPECIFICATIONS: PSUP200 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. INPUT SPECIFICATIONS Input Voltage Range (see note 3) 90 ~ 264VAC (127 ~ 370VDC) Input Frequency 47 ~ 63Hz AC Current (typical) 2.88A @ 90VAC; 2.4A @ 115VAC; 1.2A @ 230VAC Inrush Current (typical) 25A @ 115VAC; 50A @ 230VAC Power Factor (typical) > 0.95 @ 115VAC and full load > 0.92 @ 230VAC and full load OUTPUT SPECIFICATIONS Output Voltage See Table Output Power See Table Output Voltage Adjustability ±10% Voltage Tolerance (see note 2) ±2% Load Regulation ±2% Line Regulation ±1% Output Current See Table Ripple & Noise (see note 1) See Table Setup, Rise Time < 800ms at full load, < 40ms at full load Hold-Up Time (typical) > 16ms @ 115VAC and full load, >32ms @ 230VAC and full load Temperature Coefficient ±0.03% / °C (0 ~ 50°C) PROTECTION Short Circuit Protection yes Over Voltage Protection 115% ~ 150% rated output voltage Protection type: latch-off mode Over Load Protection > 105% rated output power Protection type: constant current limiting, recovers automatically after fault condition is removed Over Temperature Protection 90°C ±5°C GENERAL SPECIFICATIONS Efficiency See Table Withstand Voltage 4242VDC (input to output) for 1 minute 2121VDC (input to FG) for 1 minute Isolation Resistance 100MΩ @ 500VDC (input to output, input to FG, output to FG) Leakage Current < 2mA @ 230VAC Power OK Signal Relay contact 1A / 120VAC~230VAC ENVIRONMENTAL SPECIFICATIONS Working Temperature -20°C to +70°C (see output load derating curve) Storage Temperature -40°C to +85°C Working Humidity 20% to 90% RH (non-condensing) Storage Humidity 10% to 95% RH Vibration 10 ~ 500Hz, 2G 10 min./1cycle, period for 60 min. for each along X, Y, Z axes Cooling Free air convection PHYSICAL SPECIFICATIONS Weight, Packing 24.7oz (700g); 16pcs/12.5kg Dimensions (L x W x H) 7.95 x 4.0 x 1.50 inches (202 x 101.5 x 38 mm) C Type Models Input: 5P / 3.96mm pitch; Output: 6Px2 / 3.96mm pitch Connection (see note 6) T Type Models Input: 5P / 3.96mm pitch; Ou tput: 4P / 9.5mm terminal block with cover SAFETY & EMC (see note 4) Safety Standards UL60950-1, 2nd Edition, TUV EN60950-1: 2006+A11 Approved EMI Conduction & Radiation EN55022: 2006 Class B Harmonic Current EN61000-3-2: 2006 Cla ss A, EN61000-3-3: 1995+A1: 2001+A2: 2005 EMS Immunity EN61204-3: 2000, EN55024:1998+A1: 2001+A2: 2003 light industry level, criteria A
Rev. B PSUP200 Series Single OutputS Up to 201.6 Watts AC/DC Switching Power Supplies Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 08/09/2010 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 3 of 7 MODEL SELECTION TABLES PSUP-200C MODELS Model Number Input Voltage Range Output Voltage Output Current Ripple & Noise (1) Output Power Efficiency PSUP-200-12C 90 ~ 264 VAC (127 ~ 370 VDC) 12 VDC 16.7 A 120mVp-p 200.4 W 87% PSUP-200-15C 90 ~ 264 VAC (127 ~ 370 VDC) 15 VDC 13.4 A 150mVp-p 201 W 87% PSUP-200-24C 90 ~ 264 VAC (127 ~ 370 VDC) 24 VDC 8.4 A 180mVp-p 201.6 W 88% PSUP-200-48C 90 ~ 264 VAC (127 ~ 370 VDC) 48 VDC 4.2 A 150mVp-p 201.6 W 88% PSUP-200T MODELS Model Number Input Voltage Range Output Voltage Output Current Ripple & Noise (1) Output Power Efficiency PSUP-200-12T 90 ~ 264 VAC (127 ~ 370 VDC) 12 VDC 16.7 A 120mVp-p 200.4 W 87% PSUP-200-15T 90 ~ 264 VAC (127 ~ 370 VDC) 15 VDC 13.4 A 150mVp-p 201 W 87% PSUP-200-24T 90 ~ 264 VAC (127 ~ 370 VDC) 24 VDC 8.4 A 180mVp-p 201.6 W 88% PSUP-200-48T 90 ~ 264 VAC (127 ~ 370 VDC) 48 VDC 4.2 A 150mVp-p 201.6 W 88% NOTES 1. Ripple & noise is measured at 20MHz bandwidth by using a 12" twisted pair-wire terminated with a 0.1µF capacitor and a 47µF capacitor in parallel. 2. Tolerance includes set up tolerance, line regulation, and load regulation. 3. Derating may be needed under low input voltages. Please check the derating curve for more details. 4. The power supply is considered a component which will be installed into final equipment. The final equipment must be re-confirmed that it still meets EMC directives. 5. When in parallel operation only one unit might operate if the total output load is less than 5% of the rated load condition. 6. There are two mechanical options available (Type C or Type T). Please see mechanical drawings on pages 5 and 6 for more details.
Rev. B PSUP200 Series Single OutputS Up to 201.6 Watts AC/DC Switching Power Supplies Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 08/09/2010 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 4 of 7 BLOCK DIAGRAM DERATING CURVE STATIC CHARACTERISTICS Ta=25°C 100 110 120 264 daoL Input Voltage(Vac)60Hz Ta=25 C° 100 -20 Ambient Temperature (°C) AC=230 / 115VAC 0 1 02 03 04 05 06 07 0 100 daoL (HORIZONTAL) Free Air Convection -10 DC OK -V I/P O.T.P. O.V.P. PWM & PFC CONTROL POWER SWITCHING O.L.P. PFC CIRCUIT EMI FILTER RECTIFIERS RECTIFIERS FILTER DC OK DETECTION CIRCUIT O.C.P.
Rev. B PSUP200 Series Single OutputS Up to 201.6 Watts AC/DC Switching Power Supplies Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 08/09/2010 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 5 of 7 MECHANICAL DRAWINGS PSUP-200C MODELS Unit: inches (mm) 7.48 (190) 0.24 (6) CN2 CN3 CN1 0.22 (5.5) 7.74 (196.5) 7.95 (202) 4-M4 L=5 0.69 (17.5)0.36 (9.25) 3.60 (91.5) 2-M3 L=2 0.81 (20.5) 1.50 (38) AC Input Connector (CN1) JST B5P-VH or Equivalent DC Output Connector (CN2) JST B6P-VH or Equivalent DC Output Connector (CN3) JST B2P-VH or Equivalent Pin No Assignment Pin No. Assignment Pin No. Assignment
1 Ground/Earth FG 1-6 VO- Return 1 COM
2 NC NC 7-12 VO+ +Main Output 2 NC
3 Neutral AC/N
4 NC NC
5 Live AC/L
Rev. B PSUP200 Series Single OutputS Up to 201.6 Watts AC/DC Switching Power Supplies Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 08/09/2010 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 6 of 7 PSUP-200T MODELS Unit: inches (mm) CN1
5 CN4
0.81 (20.5) 0.24 (6) 7.72 (196) 0.22 (5.5) 0.36 (9.25) 3.60 (91.50) 7.74 (196.5) 1.50 (38) 7.95 (202) 2-M3 L=2 2-M4 L=5 0.69 (17.5) AC Input Connector (CN1) JST B5P-VH or Equivalent DC Output Connector (CN4) Pitch 9.5mm DC Output Connector (CN3) JST B2P-VH or Equivalent Pin No Assignment Pin No. Assignment Pin No. Assignment
1 Ground/Earth FG 1 VO- Return 1 COM
2 NC NC 2 VO- Return 2 NC
3 Neutral AC/N 3 VO+ +Main Output
4 NC NC 4 VO+ +Main Output
Rev. B PSUP200 Series Single OutputS Up to 201.6 Watts AC/DC Switching Power Supplies Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 08/09/2010 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 7 of 7 COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone : (603)778-2300 Toll Free: (888)587-9255 E-mail: sales@wallindustries.com Web: www.wallindustries.com Address: 5 Watson Brook Rd. Exeter, NH 03833