PSPRL0602D WALL | Alldatasheet

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Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 PSPRL0602D Series

300 Watt

AC/DC Switching Power Supply Rev. B

FEATURES

  • Smallest 300W with 1U Height Power Density: 8.3 Watts/cu in
  • 5V/12V/24V/48VDC Dual Output Optional Combinations
  • Power Factor Corrected to EN61000-3-2 Class D
  • Approved to UL, CUL, TUV, CB, and CE
  • 4 - Mechanical Options
  • Full Range AC Input SPECIFICATIONS: PSPRL0602D Series All specifications are based on 25 oC, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. INPUT SPECIFICATIONS Input Voltage 90 - 264VAC full range Input Frequency 47 to 63Hz Input Current 6A at 90VAC Inrush Current Max 70A @ 230VAC and 35A @ 115VAC; cold start. Leakage Current Regular type 3.5mA @ 240VAC. OUTPUT SPECIFICATIONS Output Voltage See Table Output Adjustability Output adjustable ±5% minimum. Regulation ±5% Output Current See Table Ripple & Noise (peak to peak) 1% Transient Response Returns to within 1% in less than 2.5ms for a 50% load change and the peak transient does not exceed 5%. Hold-Up Time 20ms min. at 80% of full load. Overshoot Turn-on & off overshoot < 5% over nominal voltage. Turn On Delay 1 second maximum at 120VAC. PROTECTION Over Voltage Protection Unit latching down when output exceeds 130% and recycle AC input to reset. Short Circuit Protection Trip without damage and auto-recovery. Over-Temperature Protection Unit protected of excessive operating ambient 95°C ±5°C; automatic recovery. Over Power Protection Foldback mode 110-140%; auto-recovery. Input Fusing Protection One T6A/250V fuse inserted in primary. GENERAL SPECIFICATIONS Switching Frequency 23KHz fixed frequency. Efficiency 75% (Measuring at 230VAC and full load). HI-POT Test 1500 VAC input line to chassis (10mA DC cut off current); Isolating 3000VAC primary to secondary windings. Primary to core 1500VAC. All for 3 sec. Burn In 45 ±5°C for one hour @ 230VAC with full load. PFC Power factor correction pass EN61000-3-2 Class D. Power Good Designated as PG on CN1 and TTL high 100-500ms after DC regulation. It goes low at least 1ms before loss of regulation and has ability to sink 100mA. Power Supply On Green LED designated as LED1 on the PCB. Grounding Test Apply 25A from ground pin of the three prong plug to the far most earth. Max. allowable resistance is 0.1 ohm. Fan Fail (FF) Alarm Designated as FF on pin 3 of CN1 is an open collector output rated for 15VDC/5mA sink current maximum; it will go high when a fan failure is detected. ENVIRONMENTAL SPECIFICATIONS Operating Temperature 0°C to +70°C ambient, de-rating at 2.5% per degree from 50°C to 70°C. Storage Temperature -20°C to +85°C Operating Humidity 5% to 90% RH, non-condensing Storage Humidity 5% to 95% RH, non-condensing Vibration 5 ~ 50Hz, acceleration ±7.35 m/(s x s) on X, Y, and Z axis. Cooling U Type (U-Chassis): 300W max with 28.5CFM forced airflow or 150W convection cooling. C Type (U-Chassis with top cover): 300W max with 28.5CFM forced airflow or 150W convection cooling. E Type (Enclosed with rear side built-in fan): 300W max. F Type (Enclosed with top built-in fan): 300W max. Fan Drive 12VDC/300mA is available to drive an external fan. MTBF 100,000 hours (according to MIL-HBK-217F) at 30°C. PHYSICAL SPECIFICATIONS Weight U Type (U-Chassis): 21.16oz (600g) C Type (U-Chassis with top cover): 22.93oz (650g) E Type (Enclosed with rear side built-in fan): 26.46oz (750g) F Type (Enclosed with top built-in fan): 28.22oz (800g) Dimensions (L x W x H) SAFETY Emissions FCC Part 15, CISPR 22 class B, Conducted Safety Regulations Approved to UL60950-1, CSA C22.2 No. 60950-1-03, TUV EN60950-1, CE Mark (LVD), EN61000-3-2,3, and IEC61000-4 Series Regulations and CB. U Type E Type F Type C Type E201808 LEVEL3

Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 PSPRL0602D Series AC/DC Switching Power Supply Rev. B MODEL SELECTION GUIDE Maximum Output Current Maximum Output Power Model Number Output Voltage Type U (Convection) Types E, F, and U (forced air) Type U (Convection) Types E, F, and U (forced air) Regulation Ripple & Noise V1 +5VDC 15A 30A ±5% 1% PSPRL0602Dx-0512 V2 +12VDC 10.42A 16.67A 125W 250W ±5% 1% V1 +5VDC 15A 30A ±5% 1% PSPRL0602Dx-0524 V2 +24VDC 5.2A 8.33A 125W 250W ±5% 1% V1 +5VDC 15A 30A ±5% 1% PSPRL0602Dx-0548 V2 +48VDC 2.6A 4.16A 125W 250W ±5% 1% V1 +12VDC 12.5A 16.67A ±5% 1% PSPRL0602Dx-1224 V2 +24VDC 6.25A 8.33A 150W 300W ±5% 1% NOTES 1. PSPRL0602D Series is designated as PSPRL0602Dx-y where x can be U (U-chassis), C (U-chassis with top cover) E (Enclosed type with rear side built-in fan) or F (Enclosed type with top built-in fan ), y can be 0512, 0524, 0548, or 1224 for output voltage. 2. PSPRL0602DU series has one vented top cover option (Type C). 3. PSPRL0602DU (with 28.5CFM max. forced airflow), PSPRL0602DE , and PSPRL0602DF Series : Max. 300W total combined power of V1 and V2 for PSPRL0602Dx-1224 and 250W for other models. 4. PSPRL0602DU & PSPRL0602DC Series with convection cooling: Max. 150W total combined power of V1 and V2 for PSPRL0602Dx-1224 and 125W for other models. 5. Ripple & Noise is measured from 10KHZ to 20MHz bandwidth at output with 0.1 µF ceramic and 22 µF electrolytic capacitors in parallel. 6. 10% minimum load is required to maintain the ripple and regulation. 7. Output is fully isolated MECHANICAL DRAWINGS U Type (U-Chassis Type): 6(L) x 4(W) x 1.5(H) inches; Weight: 21.16oz Unit: mm [inches]

Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 PSPRL0602D Series AC/DC Switching Power Supply Rev. B C Type (U-Chassis with Top Cover): 6(L) x 4(W) x 1.57(H) inches; Weight: 22.93oz Unit mm [inches] E Type (Enclosed with Rear Side built-in Fan Type): 7(L) x 4(W) x 1.6(H) inches; Weight: 26.46oz Unit mm [inches]

Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 PSPRL0602D Series AC/DC Switching Power Supply Rev. B F Type (Enclosed with Top built-in Fan Type): 6(L) x 4(W) x 2(H) inches; Weight: 28.22oz Unit mm [inches] I/O CONNECTOR PIN ASSIGNMENT Input and Output Connector (CN2): Howder Terminal block Part No. HD-121-7P or Mating Molex Part No. 09-91-1600 (16 pin). Output Pin Assignment: (See table below) OUTPUT PIN ASSIGNMENT Howder Molex Pin 1: V1 Pins 1 ~ 3: V1 Pins 2 ~ 3: RTN Pins 4 ~ 8: RTN Pin 4: V2 Pins 9 ~ 10: V2 Pin 5: GND Pin 12: GND Pin 6: Neutral Pin 14: Neutral Pin 7: Line Pin 16: Line Logic signal connector (CN1): Mating JST XHP-4 or equivalent (CHYAO SHIUNN JS-2001-04); Mating Pins: JST SXH-002T-P0.6 FOR AWG 30 to 26. Mounting Inserts: 8 Places M4X0.7 (8-32 Optional). Maximum Penetration 4mm see outline drawing for location. Fan driver connector (FAN2): Mating connector is JST P/N XHP-2 (2 pins 0.98 pitch) or equivalent (CHYAO SHIUNN JS-2001-02).