PSM500

PSM500 WALL | Alldatasheet

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Wall Industries, Inc. 37 Industrial Drive Exeter, NH 03833 05/09/2014 603C778C2300 www.wallindustries.com Fax 603C778C9797 Page 1 of 8 DATASHEET Rev. E PSM500 SERIES 90~264VAC Input Voltage Range

500 Watts with Forced Airflow

Active PFC, Single Output Medical AC/DC Switching Power Supplies

FEATURES

• Active PFC
• Single Output
• 90~264VAC Input Voltage Range
• 500W with Forced Airflow
• 83% Efficiency
• RoHS Compliant
• +5VSB/0.25A Convection Cooling, 1.0A Forced Air Cooling
• +12V/1A DC Fan Output
• Optional High Efficiency ORCing FET Diode Current Share Option
• Short Circuit, Over Load, Over Voltage, and Over Temperature Protection
• 3 Mechanical Options Available: UCChassis, Enclosed with Rear Side Fan, Enclosed with Top Fan
• Remote Inhibit Function
• UL60601C1, TUV EN60601C1, and IEC60601C1:2005 (3 rd edition) Safety Approvals

DESCRIPTION

The PSM500 series of medical AC/DC switching power supplies consists of UCchassis (U type), enclosed w ith rearCside builtCin (E type), and enclosed with topCside builtCin fan (F type) models. BuiltCin fan mod els offer 500W of output power and UCchassis models offer 360W of output power with convection cooling and 500W with 30CFM forced airflow. All units have a single output, 90~264VAC full range input, and active PFC. These supplies also have UL60601C1, TUV EN60601C1, and IEC60601C1:2005 (3 rd edition) safety approvals. All models are protected against short circuit, over load, ove r voltage, and over temperature conditions. This se ries also has a current sharing option (suffix “D”). Type U Type E Type F

Rev. E PSM500 Series

500 Watts with Forced Air

Active PFC, Single Outputs Medical AC/DC Switching Power Supplies Wall Industries, Inc. 37 Industrial Drive Exeter, NH 03833 05/09/2014 603C778C2300 www.wallindustries.com Fax 603C778C9797 Page 2 of 8 SPECIFICATIONS: PSM500 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. INPUT SPECIFICATIONS Input Voltage Range 90 ~ 264VAC (Full Range) Input Frequency 47 ~ 63Hz Input Current (rms) 6A max. at 115VAC; 3A max. at 230VAC Inrush Current < 25A peak at 115VAC; < 50A peak at 230VAC cold start and 25°C Power Factor >0.95 at 115VAC and full load; > 0.90 at 230VAC and full load OUTPUT SPECIFICATIONS Output Current See Table Output Voltage See Table Line Regulation ±0.5% Load Regulation ±1% Minimum Load 0% Output Power (See Note 2) 360W max. with convection cooling for UCChassis models 500W max. with 30CFM forced air for UCChassis models 500W max. for models with builtCin fans Ripple & Noise (20MHz BW) (See Note 4) 1% Hold Up Time 20ms typ. at 360W load and 115VAC input Overshoot at TurnCOn/TurnCOff < ±10% of nominal output voltage. No voltage of opposite polarity should be present on the output during turnCon or turnCoff Temperature Coefficient ±0.04%/°C ADDITIONAL FUNCTIONS Active Low 0 – 0.5V (output is disabled) Remote Control (Inhibit) Active High or Floating 3.5 – 5.25V (output is enab led) Active Low Output voltage falls below its under voltage threshold. Power Good Output Active High Indicates DC output is good and within regulation Active Low Fan fault Fan Fault Output Active High Fan works in normal condition Fan Speed Control The power supply includes a sophisticated fan controller that only turns the fan on as needed, sets the fan speed according to cooling requirements, and generates a fan fail alarm for a nonCrotating fan. Current Share Option (See Note 1) Single wire: Up to 4 units cane be paralleled with in 10% accuracy at full load PROTECTION Short Circuit Protection The supply will automatically recover without damage when short circuit condition is removed. Over Voltage Protection 110% to 130% above nominal output. The power supply will not automatically recover after the fault condition is removed. A manual reset is necessary or INHIBIT pin is reset. Over Load Protection 110% to 150% maximum load. AutoCrecovery without damage after fault condition is removed. Over Temperature Protection An over temperature condition is typically the result of current overloading or inadequate air circulation. When the thermistor senses a temperature inside the power supply that is above normal, the unit will automatically shut down. The power supply will recover when the thermistor temperature returns to a normal value and after the INHIBIT pin is reset. GENERAL SPECIFICATIONS Efficiency 83% typical at 115VAC and full load; 86% typical at 230VAC and full load Primary to Secondary 5656VDC for 2 seconds Primary to Frame Ground 2121VDC for 2 seconds Isolation Voltage Secondary to Frame Ground 707VDC Primary to Secondary 20MΩ min / 500VDC Insulation Resistance Primary to Frame Ground 20MΩ min / 500VDC Earth < 300µA at 264VAC Leakage Current Enclosure < 100µF at 264VAC The leakage current measurement is made in accordance with safety agency requirements. ENVIRONMENTAL SPECIFICATIONS Operating Temperature (see derating curve) 0°C to +70°C (derate linearly 2.5% / °C from +51°C to +70°C) Operating Humidity (nonCcondensing) 5% to 95% Storage Temperature C10°C to +85°C Storage Humidity (nonCcondensing) 10% to 95% MTBF > 100,000 hours at full load and 25°C ambient temperature BurnCin Test 100% burnCin tested at max. load under 40±5°C PHYSICAL SPECIFICATIONS Dimensions (L x W x H) Weight U Type: 1.9lbs (860g) E Type: 2.16lbs (980g) F Type: 2.18lbs (990g)

Rev. E PSM500 Series Active PFC, Single Outputs Medical AC/DC Switching Power Supplies Wall Industries, Inc. 37 Industrial Drive Exeter, NH 03833 05/09/2014 603C778C2300 www.wallindustries.com Fax 603C778C9797 Page 3 of 8 SAFETY Safety Requirements UL60601C1; TUV EN60601C1; IEC60601C1:2005 (3 rd edition); CAN/CSACC22.2 No.60601C1C08 Electromagnetic Compatibility Tests of conformance for this requirement will be performed with host system. FCC Requirements The power supply complies with the FCC Part 18 limits CE Requirements The power supply complies with the “Class B” requirements of EN60601C1C2 and EN55011 UCCHASSIS MODELS (Suffix “U”) Output Current Output Power (2) Model (1) Input Voltage Range Output Voltage Min Load Max Load (Convection) Max Load (30CFM Forced Air) Convection 30CFM Forced Air PSM500BC1Y12CU (D) 90 ~ 264 VAC 12 VDC 0A 30A 41.6 7A 360W 500W PSM500BC1Y24CU (D) 90 ~ 264 VAC 24 VDC 0A 15A 20.84A 360W 500W PSM500BC1Y30CU (D) 90 ~ 264 VAC 30 VDC 0A 12A 16.6 7A 360W 500W PSM500BC1Y36CU (D) 90 ~ 264 VAC 36 VDC 0A 10A 13.89A 360W 500W PSM500BC1Y48CU (D) 90 ~ 264 VAC 48 VDC 0A 7.5A 10. 42A 360W 500W PSM500BC1Y54CU (D) 90 ~ 264 VAC 54 VDC 0A 6.67A 9.26A 360W 500W PSM500BC1Y57CU (D) 90 ~ 264 VAC 57 VDC 0A 6.32A 8. 78A 360W 500W ENCLOSED WITH REARCSIDE BUILTCIN FAN MODELS (Suffix “E”) Output Current Model (1) Input Voltage Range Output Voltage Min Load Max Load Output Power (2) PSM500BC1Y12CE (D) 90 ~ 264 VAC 12 VDC 0A 41.67A 5 00W PSM500BC1Y24CE (D) 90 ~ 264 VAC 24 VDC 0A 20.84A 500W PSM500BC1Y30CE (D) 90 ~ 264 VAC 30 VDC 0A 16.67A 5 00W PSM500BC1Y36CE (D) 90 ~ 264 VAC 36 VDC 0A 13.89A 500W PSM500BC1Y48CE (D) 90 ~ 264 VAC 48 VDC 0A 10.42A 5 00W PSM500BC1Y54CE (D) 90 ~ 264 VAC 54 VDC 0A 9.26A 500W PSM500BC1Y57CE (D) 90 ~ 264 VAC 57 VDC 0A 8.78A 50 0W ENCLOSED WITH TOPCSIDE BUILTCIN FAN MODELS (Suffix “F”) Output Current Model (1) Input Voltage Range Output Voltage Min Load Max Load Output Power (2) PSM500BC1Y12CF (D) 90 ~ 264 VAC 12 VDC 0A 41.67A 5 00W PSM500BC1Y24CF (D) 90 ~ 264 VAC 24 VDC 0A 20.84A 500W PSM500BC1Y30CF (D) 90 ~ 264 VAC 30 VDC 0A 16.67A 5 00W PSM500BC1Y36CF (D) 90 ~ 264 VAC 36 VDC 0A 13.89A 500W PSM500BC1Y48CF (D) 90 ~ 264 VAC 48 VDC 0A 10.42A 5 00W PSM500BC1Y54CF (D) 90 ~ 264 VAC 54 VDC 0A 9.26A 500W PSM500BC1Y57CF (D) 90 ~ 264 VAC 57 VDC 0A 8.78A 50 0W NOTES 1. Mechanical Options: The “U” suffix in the model number is for UCchassis type, “E” is for enclosed type with rearCside builtCin fan, “F” is for enclosed type with topCside builtCin fan, a nd the “ D ” is for current sharing option. E Type: 500W max. at +50°C ambient temperature. F Type: 500W max. at +50°C ambient temperature. 3. +5VSB/0.25A with convection cooling and +5VSB/1A with forced air cooling. 4. Ripple & Noise is measured at 20MHz bandwidth and with 0.1µF ceramic capacitor and 10µF/50V electrolytic capacitor bypassed at the output connector at 5% to 100% full load and n ominal line. 5. Preset accuracy should be less than 1% of nominal output voltage at 60% full load.

Rev. E PSM500 Series Active PFC, Single Outputs Medical AC/DC Switching Power Supplies Wall Industries, Inc. 37 Industrial Drive Exeter, NH 03833 05/09/2014 603C778C2300 www.wallindustries.com Fax 603C778C9797 Page 4 of 8 MECHANICAL DRAWINGS RTN RTN RTN 0.50 (12.7) 0.75 (19.0) 4X M3 PEM Nuts for Mouting 2X M3 PEM Nuts for Mounting FAN1 CN5 CN4 FAN2 CN2 CN3 CN1 CN1 CN4 Recommended direction for forced airflow 0.35 (8.9) 0.35 (8.9) 7.30 (185.4) 0.50 (12.7) 0.35 (8.9) 0.35 (8.9) 0.50 (12.7) 0.50 (12.7) 3.66 (93.1) 0.35 (8.9) 0.35 (8.9)7.30 (185.4) 8.00 (203.2) 0.47 (12.0) 8A/250V WARNING!! AC(N) AC(L) FG REPLACE ONLY WITH SAME TYPE AND RATING OF FUSE Q6 Q7 0.75 (19.0) 1.51 (38.5) 4.66 (118.5) 0.32 (8.25) 2.00 (50.85) 0.32 (8.25) 1.05 (26.75) Unit: inches (mm) 0.75 (19.0) Tolerance: ±0.008 (±0.2) All dimensions are for reference only 0.77 (19.5) 0.77 (19.5) (See page 7 for matching connectors)

Rev. E PSM500 Series Active PFC, Single Outputs Medical AC/DC Switching Power Supplies Wall Industries, Inc. 37 Industrial Drive Exeter, NH 03833 05/09/2014 603C778C2300 www.wallindustries.com Fax 603C778C9797 Page 5 of 8 AC(N) AC(L) FG RTN RTN RTN CN4 CN1 2X M3 PEM Nuts for Mounting FAN1 CN5 CN3CN2 +V+V+VNTR N TR N T R 0.75 (19.0) 0.35 (8.9) 8A/250V 7.30 (185.4) 0.50 (12.7) 0.50 (12.7) 0.35 (8.9) 3.66 (93.1) 0.35 (8.9) 0.35 (8.9) 7.30 (185.4) N L FG 4.66 (118.5) 0.47 (12.0) Unit: inches (mm) Tolerance: ±0.008 (±0.2) All dimensions are for reference only CN1 CN4 0.32 (8.25) 2.00 (50.85) 0.32 (8.25) 1.05 (26.75) 0.35 (8.9) 0.50 (12.7) 4X M3 PEM Nuts for Mounting 0.35 (8.9) 0.50 (12.7) 0.75 (19.0) 0.77 (19.5) 0.75 (19.0) 0.77 (19.5) (See page 7 for matching connectors)

Rev. E PSM500 Series Active PFC, Single Outputs Medical AC/DC Switching Power Supplies Wall Industries, Inc. 37 Industrial Drive Exeter, NH 03833 05/09/2014 603C778C2300 www.wallindustries.com Fax 603C778C9797 Page 6 of 8 RTN RTN RTN 4X M3 PEM Nuts for Mounting FAN1 CN5 CN4 CN3CN2 0.35 (8.9) 0.35 (8.9) 7.30 (185.4) CN1 CN4 0.32 (8.25) 2.00 (50.85) 0.32 (8.25) 1.05 (26.75) 0.35 (8.9) 0.35 (8.9) 7.30 (185.4) 0.50 (12.7) 0.50 (12.7) 0.35 (8.9) 0.35 (8.9) 0.50 (12.7) 0.50 (12.7) 3.66 (93.1) +V+V+VNTR N TR N T R 8.00 (203.2) AC(N) AC(L) FG CN10.47 (12.0) 8A/250V N L FG 4.66 (118.5) 1.85 (47.0) 0.59 (15.0) Unit: inches (mm) 0.75 (19.0) Tolerance: ±0.008 (±0.2) All dimensions are for reference only 2X M3 PEM Nuts for Mounting 0.75 (19.0) 0.77 (19.5) 0.75 (19.0) 0.77 (19.5) 2.44 (62.0) (See page 7 for matching connectors)

Rev. E PSM500 Series Active PFC, Single Outputs Medical AC/DC Switching Power Supplies Wall Industries, Inc. 37 Industrial Drive Exeter, NH 03833 05/09/2014 603C778C2300 www.wallindustries.com Fax 603C778C9797 Page 7 of 8 MATCHING CONNECTORS CN1: Input Connector CN2: +5VSB Output Connector 3CPole Terminal block pitch: 8.25mm rate 8A/250V J ST B2BCXHCA pitch: 2.5mm or equivalent Pin No Signal Mates with female housing JST XHPC2 or equ ivalent

1 AC Neutral Pin No Signal

2 AC Line 1 +5VSB

3 FG 2 GND

CN3: Remote Sense Connector CN4: Main Output Connector JST B6BCXHCA pitch: 2.5mm or equivalent 6CPole Terminal block pitch: 8.25mm rate 8A/250V Mates with female housing JST XHPC6 or equivalent Pin No Signal Pin No Signal 1 +Vo 1 +Sense 2 +Vo

2 CSense 3 +Vo

4 GND 5 RTN

5 INHIBIT (Remote Control) 6 RTN

6 Current Share

INHIBIT: Logic Level HIGH (+5V): Enable, Logic Level LOW: Disable (0V) CN5: Fan Control & Power Good Signal Connector Pitch: 2.54x2.54mm dual row 3x2 contacts Pin No Signal

1 FAN FAULT

2, 3 FAN FULL SPEED

4 POWER GOOD

5 GND

6 GND

FAN FAULT: Fan Status Indication; Fan Good: Logic Level HIGH (+5V); Fan Fault: Logic Level LOW (0V) FAN FULL SPEED: Short these 2 pins (#2 and #3) with miniCjumper to get highest fan speed POWER GOOD: Power Good: Logic Level HIGH (+5V); Power Fault: Logic LOW (0V) FAN1: Fan Output Connector FAN2: Fan Output Conne ctor JST S2BCXHCA pitch: 2.5mm or eqivalent JST B2BCXH CA pitch: 2.5mm or eqivalent Mates with female housing JST XHPC2 or equivalent Mates with female housing JST XHPC2 or equivalent Pin No Signal Pin No Signal 1 +12VDC FAN+ 1 +12VDC FAN+ 2 +12VDC FANC 2 +12VDC FANC DERATING CURVE Ambient Temperature (°C) Output Power (%) 120 100 0 10 20 30 40 50 60 70 80 E & F Types with 15CFM Forced Air U Type with Convection Cooling

Rev. E PSM500 Series Active PFC, Single Outputs Medical AC/DC Switching Power Supplies Wall Industries, Inc. 37 Industrial Drive Exeter, NH 03833 05/09/2014 603C778C2300 www.wallindustries.com Fax 603C778C9797 Page 8 of 8 COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our inChouse research and development engineers will provide a solution that exceeds your performance requirements onCtime and on budget. Our ISO9001C2008 certification is just one example of our commitment to producing a high quality, wellCdocumented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: /telephonesolid(603)778C2300 Toll Free: /telephonesolid(888)597C9255 Fax: /telephonesolid(603)778C9797 ECmail: sales@wallindustries.com Web: www.wallindustries.com Address: 37 Industrial Drive Exeter, NH 03833