PSDN-480 WALL | Alldatasheet

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  • Manufacturer or author: dhoutz
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Technical content

Wall Industries, Inc. Rev C PSDN-480 SERIES

480 Watts, AC/DC DIN Rail Power Supplies

03/04/2014 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: sales@wallindustries.com Page 1 of 5

FEATURES

  • RoHS Compliant
  • 480 Watts Output Power
  • 150% Peak Load Capability
  • Two Selectable Peak Load Modes
  • High Efficiency up to 94%
  • 4242VDC I/O Isolation
  • Built-in Remote ON/OFF Function
  • Built-in DC OK (Open Collector Signal)
  • Built-in Active PFC Function, PF > 0.95
  • 24V & 48V Single Output Models
  • Universal Input Voltage Range: 88-264VAC (124-373VDC)
  • Protection: SCP, OLP, OVP, and OTP
  • Installed on DIN Rail TS-35/7.5 or TS-35/15
  • UL 508 and EN60950-1 Safety Approvals

DESCRIPTION

Size: 3.40 x 4.92 x 4.86 inches 86.3 x 124.8 x 123.35 mm The PSDN-480 series of AC/DC DIN rail power supplies provides 480 watts of output power in a 3.40” x 4.92” x 4.86” package. This series consists of single output models with a universal input range of 88- 264VAC (124-373VDC). Some features include built-in remote ON/OFF function, DC OK signal, active PFC > 0.95, and high efficiency up to 94%. This series is also protected against short circuit, over load, over voltage, and over temperature conditions. All models are RoHS compliant and have UL 508 and EN60950-1 safety approvals. MODEL SELECTION TABLE Output Current Output Power Model Number Input Voltage Output Voltage Rated Peak (4) Rated Peak (4) Ripple & Noise (1) Efficiency PSDN-480-24 24 VDC 20A 30A 480W 720W (3sec) 240mVp- p 93% PSDN-480-48 88~264 VAC (124~373 VDC) 48 VDC 10A 15A 480W 720W (3sec) 480mVp-p 94% NOTES 1. Ripple & noise is measured at 20MHz limited bandwidth and using a 12" twisted pair-wire terminated with a 0.1µF & 47µF capacitors in parallel. 2. The power supply is considered a component which will be installed into final equipment. The final equipment must be re-confirmed that it still meets EMC directives. 3. Installation clearance: 40mm from top, 20mm from bottom, 5mm from the left and right sides is recommended when permanently loaded with full power. In case the adjacent device is a heat source, 15mm clearance is recommended. 4. For 3 seconds or 20% duty cycle max. The average output power should not exceed the rated power. 5. For voltages near the low end of the input voltage range, see the derating curve for the power supply output rating. DERATING CURVES Load vs Ambient Temperature Load vs Input Voltage -25 Ambient Temperature (°C) AC=115/230VAC 0 10 20 30 40 50 60 70 (Vertical) 100 112.5 150 Load (%) For 3sec typ. Continuous 88 100 110 135 264VAC Input Voltage(VAC) 60Hz Ta=25°C 230 Load (%) 100

Wall Industries, Inc. Rev C PSDN-480 SERIES 03/04/2014 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: sales@wallindustries.com Page 2 of 5 SPECIFICATIONS: PSDN-480 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit INPUT SPECIFICATIONS AC input voltage range 88 264 VAC Input Voltage DC input voltage range 124 373 VDC Input Frequency 47 63 Hz At 115VAC and full load 5.0 Input Current At 230VAC and full load 2.5 A At 115VAC and cold start 33 Inrush Current (<2ms) At 230VAC and cold start 65 A Power Factor At 115/230VAC and full load 0.95 0.96 Remote ON/OFF Control See page 5 OUTPUT SPECIFICATIONS Output Voltage See Table Voltage Tolerance Includes set-up tolerance, line regulation, and load regulation -1.0 +1.0 % Voltage Adjustability -5.0 +5.0 % Line Regulation Low Line to High Line -0.5 +0.5 % Load Regulation 0% to 100% full load -1.0 +1.0 % Rated 480 Output Power Peak For 3 seconds or 20% duty cycle max. 720 W Output Current See Table Ripple & Noise (20MHz BW) Measured with 0.1µF and 47µF capacitors in parallel See Table Hold-up Time At 115/230VAC and full load 16 ms Setup Time At 115/230VAC and full load 800 ms Rise Time At 115/230VAC and full load 100 ms Temperature Coefficient 0~50°C -0.03 +0.03 %/°C PROTECTION PSDN-480-24 Model 29 33 Over Voltage Protection Protection type: latch-off mode PSDN-480-48 Model 56 65 VDC 95±5°C (TSW: detect on heatsink of power diode) Over Temperature Protection Protection Type: shutdown output voltage; recovers automatically after temperature goes down Hiccup mode: when the rated output power is within 105~150% for more than 3 sec. Constant Current Limit: > 150% rated power / short circuit Over Load Protection Auto-recovery: If O/P drops to 40% of the rated output voltage the PSU will shut down and auto-recover 5 times. (If fault condition remains after 5 times recovery, PSU will shutdown and user must re-power on to recover) GENERAL SPECIFICATIONS Efficiency See Table Input to Output 4242 Input to FG 2121 Output to FG 707 Isolation Voltage Output to DC OK 707 VDC Isolation Resistance Input to output, input to FG, output to FG; 500VDC, 25°C, 70% RH 100 MΩ Leakage Current At 240VAC 1 mA DC OK Signal See page 3 ENVIRONMENTAL SPECIFICATIONS Operating Temperature See note 3 -25 +70 °C Storage Temperature -40 +85 °C Operating Humidity Non-condensing 20 95 % RH Storage Humidity 10 95 % RH Cooling Free air convection Component: 10~500Hz, 2G 10 min./1 cycle, 60 min. each along X, Y, Z axes Vibration Mounting: Certified IEC 60068-2-6 PHYSICAL SPECIFICATIONS Weight 3.2 lbs (1450g) SAFETY & EMC (See Note 2) Safety Approvals UL 508 / EN60950-1 EMI (Conducted & Radiated Emissions) EN55022 (CISPR22); EN 61000-6-3 Harmonic Current EN61000-3-2, -3-3 EMS Immunity IEC 61000-4-2,3,4,5,6,8,11; EN 61000-6-1; EN 61204-3

Wall Industries, Inc. Rev C PSDN-480 SERIES 03/04/2014 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: sales@wallindustries.com Page 3 of 5 MECHANICAL DRAWING NOTES 1. Unit: inches (mm) 2. Weight: 3.2 lbs (1450g) 3. Can be installed on DIN-Rail TS-35/7.5 or TS-35/15 Admissable DIN-RAIL: TS-35/7.5 or TS-35/15 DC OK SIGNAL CONTACT Contact Ratings (max.) CTR: MIN. 50% at I F = 5mA, V CE = 5V Isolation Voltage Between input and output Viso = 3 750Vrms

Wall Industries, Inc. Rev C PSDN-480 SERIES 03/04/2014 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: sales@wallindustries.com Page 4 of 5 PEAK LOADING Peak Loading SW1 ON (Mode 1) Default Setting I T I-normal I-peak T-peak T-normal T-peak presents while the unit is working within 110%~150% rated output power. See Curve “B” for the variation in T-Peak between output current and hold-up time. If T-peak is more than the time setting in Curve “B”, the output current will drop to the constant limit (I-normal) that is 105% of the rated power. Meanwhile, I-normal and T-normal will be presenting. See Curve “A” for the timing back to I-Peak of T-normal and this mode can be used for easy 2-stage battery chargers. Peak Loading SW1 OFF (Mode 2) Default Setting I T I-peak T-peak 3 ~ 4 sec T-peak presents while the unit is working within 110%~150% rated output power. See Curve “B” for the variation of T-peak between output current and hold-up time. If T-peak is more than the time setting in Curve “B”, the output voltage will be shut down for 3~4 seconds and then auto-recover. Graphs T-normal I-normal 110% 115% 120% 125% 130% 135% 140% 145% 150% T-peak I-peak Curve A Curve B

Wall Industries, Inc. Rev C PSDN-480 SERIES 03/04/2014 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: sales@wallindustries.com Page 5 of 5 REMOTE ON/OFF The PSU can be turned ON/OFF by using the “Remote Control” function. SW2 INH+(3 PIN) / INH-(4 PIN) Output Status OFF SW ON (>2.5V) ENABLE OFF SW OFF (<0.8V) DISABLE ON SW ON (>2.5V) DISABLE ON SW OFF (<0.8V) ENABLE (Default Setting) 1 2 3 4 5 6 TB2 DC ON ADJ. SW1 SW2 ON OFF SW External Power Source I = 6~20mA DC OK BLOCK DIAGRAM EMI FILTER RECTIFIERS PFC CIRCUIT POWER SWITCHING O.C.P. MICRO CIRCUIT RECTIFIERS FILTER O.V.P. CONTROL PFC CONTROL ACTIVE UNRUSH CURRENT LIMITING AC DETECTION CIRCUIT DETECTION CIRCUIT O.T.P. REMOTE CONTROL INH+ I/P FG INH- DC OK Signal CONTROL PEAK LOAD PWM POWER COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: /telephonesolid(603)778-2300 Toll Free: /telephonesolid(888)597-9255 Fax: /telephonesolid(603)778-9797 E-mail: sales@wallindustries.com Web: www.wallindustries.com Address: 5 Watson Brook Road Exeter, NH 03833