PQ24033QGL25

PQ24033QGL25 SYNQOR | Alldatasheet

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SSpecificationpecification PQ24033QGL25PQ24033QGL25 Product # PQ24033QGL25 Phone 1-888-567-9596 www.synqor.com Doc.# 005-2QL233D Rev. A 06/23/05 Page 1 TThhee PPQQ2244003333QQGGLL2255 PPoowweerrQQoorr™™ GGiiggaa qquuaarrtteerr--bbrriicckk ccoonnvveerrtteerr iiss aa nneexxtt--ggeenneerraattiioonn,, bbooaarrdd--mmoouunnttaabbllee,, iissoollaatteedd,, ffiixxeedd sswwiittcchhiinngg ffrreeqquueennccyy DDCC//DDCC ccoonnvveerrtteerr tthhaatt uusseess ssyynn-- cchhrroonnoouuss rreeccttiiffiiccaattiioonn ttoo aacchhiieevvee eexxttrreemmeellyy hhiigghh ccoonnvveerr-- ssiioonn eeffffiicciieennccyy.. TThhee ppoowweerr ddiissssiippaatteedd bbyy tthhee ccoonnvveerrtteerr iiss ssoo llooww tthhaatt aa hheeaattssiinnkk iiss nnoott rreeqquuiirreedd,, wwhhiicchh ssaavveess ccoosstt,, wweeiigghhtt,, hheeiigghhtt,, aanndd aapppplliiccaattiioonn eeffffoorrtt.. AAllll ooff tthhee ppoowweerr aanndd ccoonnttrrooll ccoommppoonneennttss aarree mmoouunntteedd ttoo tthhee mmuullttii--llaayyeerr PPCCBB ssuubbssttrraattee wwiitthh hhiigghh--yyiieelldd ssuurrffaaccee mmoouunntt tteecchhnnoollooggyy.. TThhee QQGGLL sseerriieess eemmppllooyyss aa vveerryy llooww pprrooffiillee ttoo aaccccoommmmoo-- ddaattee ttiigghhtt ssppaacciinngg rreeqquuiirreemmeennttss.. RRooHHSS 55//66 ccoommpplliiaanntt ((sseeee ppaaggee 1122)).. PQ24033QGL25 Module 24V24V inin 3.3V3.3V outout 25Amp25Amp 2000Vdc2000Vdc QuarQuar ter-brick ter-brick InputInput OutputOutput CurrentCurrent IsolationIsolation DC/DC ConverDC/DC Conver terter

• Ultra-high efficiency, 87% at full rated load current  Delivers up to 25 amps of output current with minimal derating - no heatsink required  Wide input voltage range: 18V – 36V meets or exceeds all 24V bus standards  Fixed frequency switching provides predictable EMI per- formance  No minimum load requirement means no preload resis- tors required Operational FeaturesOperational Features  Input under-voltage lockout disables converter at low input voltage conditions  Output current limit and short circuit protection protects converter and load from permanent damage and conse- quent hazardous conditions  Active back bias limit prevents damage to converter from external load induced pre-bias  Output over-voltage protection protects load from dam- aging voltages  Thermal shutdown protects converter from abnormal environmental conditions PrProtection Featuresotection Features  2000V, 30 M Ω input-to-output isolation provides input/output ground separation  UL/cUL 60950 recognized (US & Canada), basic insulation rating  TUV certified to EN60950  Meets 72/23/EEC and 93/68/EEC directives which facilitates CE Marking in user’s end product  Board and plastic components meet UL94V-0 flamma- bility requirements  NEBS and ETSI compliant Safety FeaturesSafety Features  Industry standard quarter-brick pin-out configuration  Industry standard size: 1.45” x 2.3” (36.8x58.4mm)  Total height less than 0.335” (8.5mm), permits better airflow and smaller card pitch, meets NTT reqs.  Total weight: 1.2 oz. (34 grams)  Flanged pins designed to permit surface mount solder- ing (avoid wave solder) using FPiP technique Mechanical FeaturesMechanical Features  On/Off control referenced to input side (positive and negative logic options are available)  Remote sense for the output voltage compensates for output distribution drops  Output voltage trim permits custom voltages and volt- age margining ContrContr ol Featuresol Features

Product # PQ24033QGL25 Phone 1-888-567-9596 www.synqor.com Doc.# 005-2QL233D Rev. A 06/23/05 Page 2 Input:Input: Output:Output: Current:Current: PPackage:ackage: 18-36 V18-36 V 3.3 V3.3 V

25 A25 A

Quarter-brickQuarter-brickTTechnical Sechnical Specificationpecification Pin No. Name Function

1 Vin(+) Positive input voltage

2 ON/OFF TTL input to turn converter

on and off, referenced to Vin(-), with internal pull up.

3 Vin(-) Negative input voltage

4 Vout(-) Negative output voltage

5 SENSE(-) Negative remote sense 1

6 TRIM Output voltage trim 2

7 SENSE(+) Positive remote sense 3

8 Vout(+) Positive output voltage

Notes: 1. SENSE(-) may be connected to Vout(-) or left open. 2. Leave TRIM pin open for nominal output voltage. 3. SENSE(+) may be connected to Vout(+) or left open. NOTES 1) Pins 1-3, 5-7 are 0.040” (1.02mm) diameter with 0.080” (2.03 mm) diameter standoff shoulders. 2) Pins 4 and 8 are 0.062” (1.57 mm) diameter with 0.100” (2.54 mm) diameter standoff shoulders. 3) Other pin extension lengths available. Recommended pin length is 0.03” (0.76mm) greater than the PCB thickness. 4) All Pins: Material - Copper Alloy Finish - Tin/Lead over Nickel plate 5) Undimensioned components are shown for visual reference only. 6) All dimensions in inches (mm) 7) Weight: 1.2 oz. (34 g) typical 8) Workmanship: Meets or exceeds IPC-A-610C Class II UL/TUV standards require a clearance greater than 0.04” (1.02mm) between input and output for Basic insulation. This issue should be considered if any copper traces are on the top side of the user’s board. Note that the ferrite cores are considered part of the input/primary circuit. 10) The flanged pins are designed to permit surface mount soldering (avoiding the wave soldering process) through the use of the flanged pin-in-paste technique. 0.300 (7.62) 0.600 (15.24) 0.600 (15.24) 1.45 (36.8) 0.43 (10.9) 0.150 (3.81) 0.300 (7.62) 0.450 (11.43) 0.14 (3.6) 2.30 (58.4) 2.00 (50.8) Top View Side View PIN DESIGNATIONS MECHANICAL DIAGRAM Load Board Bottom side Clearance See Note 9 Lowest Component 0.017 +0.015 (0.43 +0.38) 0.145 (3.68) See Note 3 Flanged Pin See Note 10 Total Height 0.320 +0.015 (8.13 +0.38)

Product # PQ24033QGL25 Phone 1-888-567-9596 www.synqor.com Doc.# 005-2QL233D Rev. A 06/23/05 Page 3 Input:Input: Output:Output: Current:Current: PPackage:ackage: 18-36 V18-36 V 3.3 V3.3 V Quarter-brickQuarter-brickTTechnical Sechnical Specificationpecification Parameter Min. Typ. Max. Units Notes & Conditions ABSOLUTE MAXIMUM RATINGS Input Voltage Non-Operating 50 V continuous Operating 40 V continuous Operating Transient Protection

50 V < 10µs, 1% duty cycle

Isolation Voltage (input to output) 2000 V Basic insulation, Pollution Degree 2 Operating Temperature -40 100 Storage Temperature -55 125 °C Voltage at ON/OFF input pin -2 18 V INPUT CHARACTERISTICS Operating Input Voltage Range 18 24 36 V Input Under-Voltage Lockout Turn-On Voltage Threshold 15.5 16.5 17.5 V Turn-Off Voltage Threshold 14.0 15.0 16.0 V Lockout Voltage Hysteresis 0.5 1.5 2.5 V Maximum Input Current 5.5 A 100% Load, 18 Vin No-Load Input Current 100 140 mA Disabled Input Current 1.6 3 mA Inrush Current Transient Rating 0.03 A Input Reflected Ripple Current 20 mA P-P thru 10 µH inductor; Figures 13 & 15 Input Terminal Ripple Current 280 mA RMS; Figures 13 & 14 Recommended Input Fuse 20 A fast blow external fuse recommended Input Filter Component Values (L\\C) 1.0\\11 µH\\µF internal values, see Figure E Recommended External Input Capacitance 100 µF Typical ESR 0.1-0.2Ω, see Figure 13 OUTPUT CHARACTERISTICS Output Voltage Set Point 3.267 3.300 3.333 V Output Voltage Regulation Over Line +0.05 \\ 2 +0.15 \\ 5 %\\mV Over Load +0.05 \\ 2 +0.15 \\ 5 %\\mV Over Temperature +17 +50 mV Total Output Voltage Range 3.21 3.39 V over sample, line, load, temperature & life Output Voltage Ripple and Noise 1 20MHz bandwidth; Fig. 13 & 16 Peak-to-Peak 30 60 mV Full Load, see Figures 13 & 16 RMS 5 10 mV Full Load, see Figures 13 & 16 Operating Output Current Range 0 25 A Subject to thermal derating; Figures 5-8 Output DC Current-Limit Inception 26 28.5 30 A Output Voltage 10% Low; Figure 17 Output DC Current-Limit Shutdown Voltage 1.7 V Back-Drive Current Limit while Enabled 0.5 1.0 1.5 A Negative current drawn from output Back-Drive Current Limit while Disabled 0 10 20 mA Negative current drawn from output Maximum Output Capacitance 20,000 µF 3.3Vout at 25A Resistive Load DYNAMIC CHARACTERISTICS Input Voltage Ripple Rejection 55 dB 120 Hz; Fig. 20 Output Voltage During Load Current Transient For a Step Change in Output Current(0.16A/µs) 160 mV 50% to 75% to 50% Iout max; Figure 11 For a Step Change in Output Current (0.4A/µs) 160 mV 50% to 75% to 50% Iout max; Figure 12 Settling Time 500 µs to within 1% Vout nom Turn-On Transient Turn-On Time 1 12 14 ms Full load, Vout=90% nom.; Figures 9 & 10 Start-Up Inhibit Time 180 200 240 ms -40°C to +125°C; Figure F Output Voltage Overshoot 0 % 10,000 µF load capacitance, Iout = 0A EFFICIENCY 100% Load 87 % Figures 1 - 4 50% Load 90.5 % Figures 1 - 4 TEMPERATURE LIMITS FOR POWER DERATING CURVES Semiconductor Junction Temperature 125 °C Package rated to 150°C Board Temperature 125 °C UL rated max operating temp 130°C Transformer Temperature 125 °C See Figures 5 - 8 for derating curves ISOLATION CHARACTERISTICS Isolation Voltage (dielectric strength) 2000 V Isolation Resistance 30 M Ω Isolation Capacitance2 470 pF PQ24033QGL25 ELECTRICAL CHARACTERISTICS TA=25°C, airflow rate=300 LFM, V in=24Vdc unless otherwise noted; full operating temperature range is -40°C to +100°C ambient temperature with appropriate power derating. Specifications subject to change without notice. Note 1: For applications requiring reduced output voltage ripple and noise, consult SynQor applications support (e-mail: suppor t@synqor.com) Note 2: Higher values of isolation capacitance can be added external to the module.

Product # PQ24033QGL25 Phone 1-888-567-9596 www.synqor.com Doc.# 005-2QL233D Rev. A 06/23/05 Page 4 Input:Input: Output:Output: Current:Current: PPackage:ackage: 18-36 V18-36 V 3.3 V3.3 V Quarter-brickQuarter-brickTTechnical Sechnical Specificationpecification ParameterP Min. Typ. Max. Units Notes & Conditions FEATURE CHARACTERISTICS Regulation Stage Switching Frequency 180 200 220 kHz Isolation Stage Switching Frequency 180 200 220 kHz ON/OFF Control (Option P) Off-State Voltage -2 0.8 V On-State Voltage 2.4 18 V ON/OFF Control (Option N) Off-State Voltage 2.4 18 V On-State Voltage -2 0.8 V ON/OFF Control (Either Option) Figures A, B Pull-Up Voltage Vin/3 9.6 V Pull-Up Resistance 33 k Ω Output Voltage Trim Range1 -20 +10 % Measured across Pins 8 & 4; Figure C Output Voltage Remote Sense Range +10 % Measured across Pins 8 & 4 Output Over-Voltage Protection 117 122 127 % Over full temp range; % of nominal Vout Over-Temperature Shutdown 125 °C Average PCB Temperature Over-Temperature Shutdown Restart Hysteresis 10 °C Load Current Scale Factor 643 See App Note: Output Load Current Calc. RELIABILITY CHARACTERISTICS 1. Trim-up range may be limited when Vin is below 20V and Iout is simultaneously above 20A. STANDARDS COMPLIANCE ParameterP Notes STANDARDS COMPLIANCE UL/cUL 60950 File # E194341, Basic insulation & pollution degree 2 EN60950 Certified by TUV 72/23/EEC 93/68/EEC Needle Flame Test (IEC 695-2-2) test on entire assembly; board & plastic components UL94V-0 compliant IEC 61000-4-2 ESD test, 8kV - NP, 15kV air - NP (Normal Performance) GR-1089-CORE Section 7 - electrical safety, Section 9 - bonding/grounding  An external input fuse must always be used to meet these safety requirements. Contact SynQor for official safety certificates on new releases or download from the SynQor website. QUALIFICATION TESTING ParameterP # Units Test Conditions QUALIFICATION TESTING Life Test 32 95% rated V in and load, units at derating point, 1000 hours Vibration 5 10-55Hz sweep, 0.060” total excursion,1 min./sweep, 120 sweeps for 3 axis Mechanical Shock 5 100g minimum, 2 drops in x and y axis, 1 drop in z axis Temperature Cycling 10 -40°C to 100°C, unit temp. ramp 15°C/min., 500 cycles Power/Thermal Cycling 5 T operating = min to max, Vin = min to max, full load, 100 cycles Design Marginality 5 T min-10°C to Tmax+10°C, 5°C steps, Vin = min to max, 0-105% load Humidity 5 85°C, 85% RH, 1000 hours, 2 minutes on and 6 hours off Solderability 15 pins MIL-STD-883, method 2003  Extensive characterization testing of all SynQor products and manufacturing processes is performed to ensure that we supply robust, reliable product. Contact factory for official product family qualification document. ELECTRICAL CHARACTERISTICS (Continued) OPTIONS SynQor provides various options for Logic Sense, Pin Length and Feature Set for this family of DC/DC converters. Please consult the last page of this specification sheet for information on available options. PATENTS SynQor is protected under various patents, including but not lim- ited to U.S. Patent #s 5,999,417; 6,222,742 B1; 6,594,159 B2; 6,545,890 B2.

Product # PQ24033QGL25 Phone 1-888-567-9596 www.synqor.com Doc.# 005-2QL233D Rev. A 06/23/05 Page 5 Input:Input: Output:Output: Current:Current: PPackage:ackage: 18-36 V18-36 V 3.3 V3.3 V Quarter-brickQuarter-brickTTechnical Sechnical Specificationpecification 0 5 10 15 20 25 Load Current (A) Efficiency (%) 18Vin 24Vin 36Vin Figure 1: Efficiency at nominal output voltage vs. load current for min- imum, nominal, and maximum input voltage at 25 °C. 0 100 200 300 400 500 Air Flow (LFM) Efficiency (%) 25 C 40 C 55 C Figure 2: Efficiency at nominal output voltage and 60% rated power vs. airflow rate for ambient air temperatures of 25 °C, 40°C, and 55 °C (nominal input voltage). 0 5 10 15 20 25 Load Current (A) Power Dissipation (W) 18Vin 24Vin 36Vin Figure 3: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25 °C. 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 0 100 200 300 400 500 Air Flow (LFM) Power Dissipation (W) 25 C 40 C 55 C Figure 4: Power dissipation at nominal output voltage and 60% rated power vs. airflow rate for ambient air temperatures of 25 °C, 40°C, and 55°C (nominal input voltage). 0 2 54 05 57 08 5 Ambient Air Temperature (ºC) Iout (A) 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) Figure 5: Maximum output power derating curves vs. ambient air tem- perature for airflow rates of 100 LFM through 400 LFM with air flow- ing from pin 1 to pin 3 (nominal input voltage). Figure 6: Thermal plot of converter at 23.5 amp load current with 55 °C air flowing at the rate of 200 LFM. Air is flowing across the converter from pin 1 to pin 3 (nominal input voltage). Semiconductor junction temperature is within 1°C of surface temperature

Product # PQ24033QGL25 Phone 1-888-567-9596 www.synqor.com Doc.# 005-2QL233D Rev. A 06/23/05 Page 6 Input:Input: Output:Output: Current:Current: PPackage:ackage: 18-36 V18-36 V 3.3 V3.3 V Quarter-brickQuarter-brickTTechnical Sechnical Specificationpecification 0 2 54 05 57 08 5 Ambient Air Temperature (ºC) Iout (A) 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) Figure 7: Maximum output power-derating curves vs. ambient air tem- perature for airflow rates of 100 LFM through 400 LFM with air flow- ing from input to output (nominal input voltage). Figure 8: Thermal plot of converter at 23 amp load current with 55 °C air flowing at the rate of 200 LFM. Air is flowing across the converter from input to output (nominal input voltage). Figure 9: Turn-on transient at full load (5 ms/div). Input voltage pre- applied. Ch 1: Vout (1V/div). Ch 2: ON/OFF input (5V/div) Figure 10: Turn-on transient at zero load (5 ms/div). Ch 1: Vout (1V/div). Ch 2: ON/OFF input (5V/div). Figure 11: Output voltage response to step-change in load current (50%-75%- 50%) of Iout(max): dI/dt = 0.16A/µs. Load cap: 10µF , 100 mΩ ESR tantalum cap and 1µF ceramic cap. Ch 1: Vout (500mV/div), Ch 2: Iout (10A/div). Figure 12: Output voltage response to step-change in load current (50%- 75%-50%) of Iout(max): dI/dt = 0.4A/ µs. Load cap: 470 µF , 30 mΩ ESR tan- talum cap and 1 µF ceramic cap. Ch 1: Vout (500mV/div), Ch 2: Iout (10A/div). Semiconductor junction temperature is within 1°C of surface temperature

Product # PQ24033QGL25 Phone 1-888-567-9596 www.synqor.com Doc.# 005-2QL233D Rev. A 06/23/05 Page 7 Input:Input: Output:Output: Current:Current: PPackage:ackage: 18-36 V18-36 V 3.3 V3.3 V Quarter-brickQuarter-brickTTechnical Sechnical Specificationpecification Figure 14: Input Terminal Ripple Current, i c, at full rated output cur- rent and nominal input voltage with 10 µH source impedance and 47 µF electrolytic capacitor (500 mA/div). See Figure 13. Figure 15: Input reflected ripple current, i s, through a 10 µH source inductor at nominal input voltage and rated load current (10 mA/div). See Figure 13. Figure 16: Output voltage ripple at nominal input voltage and rated load current (20 mV/div). Load capacitance: 1 µF ceramic capacitor and 10µF tantalum capacitor. Bandwidth: 20 MHz. See Figure 13. Figure 13: Test set-up diagram showing measurement points for Input Terminal Ripple Current (Figure 14), Input Reflected Ripple Current (Figure 15) and Output Voltage Ripple (Figure 16). 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 0 5 10 15 20 25 30 35 Load Current (A) Output Voltage (V) 18 V 24 V 36 V Figure 17: Output voltage vs. load current showing typical current limit curves and converter shutdown points. Figure 18: Load current (20A/div) as a function of time when the con- verter attempts to turn on into a 1 m Ω short circuit. Top trace (2.5ms/div) is an expansion of the on-time portion of the bottom trace. 10 µH source impedance DC/DC Converter See Fig. 15 See Fig. 14 See Fig. 16 1 µF ceramic capacitor 10 µF, 100mΩ ESR tantalum capacitor 47 µF, ≅1Ω ESR electrolytic capacitor VSOURCE iS iC VOUT

Product # PQ24033QGL25 Phone 1-888-567-9596 www.synqor.com Doc.# 005-2QL233D Rev. A 06/23/05 Page 8 Input:Input: Output:Output: Current:Current: PPackage:ackage: 18-36 V18-36 V 3.3 V3.3 V Quarter-brickQuarter-brickTTechnical Sechnical Specificationpecification 0.0001 0.001 0.01 0.1 10 100 1,000 10,000 100,000 Hz Output Impedance (Ù)

18 Vin

24 Vin

36 Vin

Figure 19: Magnitude of incremental output impedance (Z out = vout/iout) for minimum, nominal, and maximum input voltage at full rated power. -100 -90 -80 -70 -60 -50 -40 -30 -20 10 100 1,000 10,000 100,000 Hz Forward Transmission (dB) Figure 20: Magnitude of incremental forward transmission (FT = vout/vin) for minimum, nominal, and maximum input voltage at full rated power. -50 -45 -40 -35 -30 -25 -20 -15 -10 10 100 1,000 10,000 100,000 Hz Reverse Transmission (dB)18 Vin Figure 21: Magnitude of incremental reverse transmission (RT = iin/iout) for minimum, nominal, and maximum input voltage at full rated power. 0.1 100 10 100 1,000 10,000 100,000 Hz Input Impedance (Ù) Figure 22: Magnitude of incremental input impedance (Z in = vin/iin) for minimum, nominal, and maximum input voltage at full rated power.

Product # PQ24033QGL25 Phone 1-888-567-9596 www.synqor.com Doc.# 005-2QL233D Rev. A 06/23/05 Page 9 Input:Input: Output:Output: Current:Current: PPackage:ackage: 18-36 V18-36 V 3.3 V3.3 V Quarter-brickQuarter-brickTTechnical Sechnical Specificationpecification BASIC OPERATION AND FEATURES The PowerQor series converter uses a two-stage power conver- sion topology. The first stage is a buck-converter that keeps the output voltage constant over variations in line, load, and temper- ature. The second stage uses a transformer to provide the func- tions of input/output isolation and voltage step-down to achieve the low output voltage required. Both the first stage and the second stage switch at a fixed fre- quency for predictable EMI performance. Rectification of the transformer’s output is accomplished with synchronous rectifiers. These devices, which are MOSFETs with a very low on-state resis- tance, dissipate far less energy than Schottky diodes. This is the primary reason that the PowerQor converter has such high effi- ciency, even at very low output voltages and very high output cur- rents. Dissipation throughout the converter is so low that it does not require a heatsink for operation. Since a heatsink is not required, the PowerQor converter does not need a metal baseplate or pot- ting material to help conduct the dissipated energy to the heatsink. The PowerQor converter can thus be built more simply and reliably using high yield surface mount techniques on a PCB substrate. The PowerQor series of half-brick and quarter-brick converters uses the industry standard footprint and pin-out configuration. CONTROL FEATURES REMOTE ON/OFF (Pin 2 ): The ON/OFF input, Pin 2, permits the user to control when the converter is on or off. This input is referenced to the return terminal of the input bus, Vin(-). There are two versions of the converter that differ by the sense of the logic used for the ON/OFF input. In the positive logic version, the ON/OFF input is active high (meaning that a high turns the converter on). In the negative logic version, the ON/OFF signal is active low (meaning that a low turns the converter on). Figure A details five possible circuits for driving the ON/OFF pin. Figure B is a detailed look of the inter- nal ON/OFF circuitry. REMOTE SENSE(+ ) (Pins 7 and 5) : The SENSE(+ ) inputs cor- rect for voltage drops along the conductors that connect the con- verter’s output pins to the load. Pin 7 should be connected to Vout(+) and Pin 5 should be con- nected to Vout(-) at the point on the board where regulation is desired. A remote connection at the load can adjust for a voltage drop only as large as that specified in this datasheet, that is [Vout(+) - Vout(-)] – [Vsense(+) - Vsense(-)] < Sense Range % x Vout Pins 7 and 5 must be connected for proper regulation of the out- put voltage. If these connections are not made, the converter will deliver an output voltage that is slightly lower than its specified value. Note : the output over-voltage protection circuit senses the voltage Open Collector Enable Circuit Figure A: Various circuits for driving the ON/OFF pin. Figure B: Internal ON/OFF pin circuitry Remote Enable Circuit Direct Logic Drive Negative Logic (Permanently Enabled) Positive Logic (Permanently Enabled) ON/OFF Vin(_) ON/OFF ON/OFF Vin(_) ON/OFF TTL/ CMOS Vin(_) ON/OFF Vin(_) Vin(_) TTL 50k 100k Vin(+) ON/OFF Vin(_) 50k 100pF

Product # PQ24033QGL25 Phone 1-888-567-9596 www.synqor.com Doc.# 005-2QL233D Rev. A 06/23/05 Page 10 Input:Input: Output:Output: Current:Current: PPackage:ackage: 18-36 V18-36 V 3.3 V3.3 V Quarter-brickQuarter-brickTTechnical Sechnical Specificationpecification across the output (pins 8 and 4) to determine when it should trig- ger, not the voltage across the converter’s sense leads (pins 7 and 5). Therefore, the resistive drop on the board should be small enough so that output OVP does not trigger, even during load transients. OUTPUT VOLTAGE TRIM (Pin 6) : The TRIM input permits the user to adjust the output voltage across the sense leads up or down according to the trim range specifications. To decrease the output voltage, the user should connect a resistor between Pin 6 and Pin 5 (SENSE(-) input). For a desired decrease of the nominal output voltage, the value of the resistor should be Rtrim-down = ( 511 ) - 10.22 (k Ω)∆% where ∆% = Vnominal – Vdesired x 100%Vnominal To increase the output voltage, the user should connect a resistor between Pin 6 and Pin 7 (SENSE(+) input). For a desired increase of the nominal output voltage, the value of the resistor should be Figure C graphs the relationship between the trim resistor value and Rtrim-up and Rtrim-down, showing the total range the output voltage can be trimmed up or down. Figure C: Trim Graph for 3.3Vout module Note: the TRIM feature does not affect the voltage at which the output over-voltage protection circuit is triggered. Trimming the output voltage too high may cause the over-voltage protection cir- cuit to engage, particularly during transients. It is not necessary for the user to add capacitance at the Trim pin. The node is internally bypassed to eliminate noise. Total DC Variation of Vout: For the converter to meet its full specifications, the maximum variation of the DC value of Vout, due to both trimming and remote load voltage drops, should not be greater than that specified for the output voltage trim range. PROTECTION FEATURES Input Under-Voltage Lockout : The converter is designed to turn off when the input voltage is too low, helping avoid an input system instability problem, described in more detail in the appli- cation note titled “Input System Instability”. The lockout circuitry is a comparator with DC hysteresis. When the input voltage is ris- ing, it must exceed the typical Turn-On Voltage Threshold value (listed on the specification page) before the converter will turn on. Once the converter is on, the input voltage must fall below the typical Turn-Off Voltage Threshold value before the converter will turn off. Output Current Limit : The maximum current limit remains con- stant as the output voltage drops. However, once the impedance of the short across the output is small enough to make the output voltage drop below the specified Output DC Current-Limit Shutdown Voltage, the converter turns off. The converter then enters a “hiccup mode” where it repeatedly turns on and off at a 5 Hz (nominal) frequency with a 5% duty cycle until the short circuit condition is removed. This prevents excessive heating of the converter or the load board. Output Over-Voltage Limit : If the voltage across the output pins exceeds the Output Over-Voltage Protection threshold, the converter will immediately stop switching. This prevents damage to the load circuit due to 1) excessive series resistance in output current path from converter output pins to sense point, 2) a release of a short-circuit condition, or 3) a release of a current limit condition. Load capacitance determines exactly how high the output voltage will rise in response to these conditions. After 200 ms the converter will automatically restart. Over-Temperature Shutdown : A temperature sensor on the converter senses the average temperature of the module. The thermal shutdown circuit is designed to turn the converter off when the temperature at the sensed location reaches the Over- Temperature Shutdown value. It will allow the converter to turn on again when the temperature of the sensed location falls by the Rtrim-up (kΩ)) where VOUT = Nominal Output Voltage = ( _ 511 _ 10.22 5.11VOUT(100+∆%) 1.225∆% ∆% 100 1,000 10,000 0 2 4 6 8 10 12 14 16 18 20 Trim Resistance (kOhms) % increase Vout % decrease Vout

Product # PQ24033QGL25 Phone 1-888-567-9596 www.synqor.com Doc.# 005-2QL233D Rev. A 06/23/05 Page 11 Input:Input: Output:Output: Current:Current: PPackage:ackage: 18-36 V18-36 V 3.3 V3.3 V Quarter-brickQuarter-brickTTechnical Sechnical Specificationpecification amount of the Over-Temperature Shutdown Restart Hysteresis value. APPLICATION CONSIDERATIONS Input System Instability: This condition can occur because any DC/DC converter appears incrementally as a negative resistance load. A detailed application note titled “Input System Instability” is available on the SynQor web site (www.synqor.com) which provides an understanding of why this instability arises, and shows the preferred solution for cor- recting it. Application Circuits: Figure D below provides a typical cir- cuit diagram which details the input filtering and voltage trim- ming. Input Filtering and External Capacitance: Figure E below provides a diagram showing the internal input filter components. This filter dramatically reduces input terminal ripple current, which otherwise could exceed the rating of an external elec- trolytic input capacitor. The recommended external input capac- itance is specified in the “Input Characterisitcs” section. More detailed information is available in the application note titled “EMI Characteristics” on the SynQor website. Vin External Input Filter Trim Vin(+) Iload Cload L C Vout(+) Rtrim-up or Rtrim-down Vsense(+) ON/OFF Vin(_) Vin(+) Vin(_) Vout(_) Vsense(_) Electrolytic Capacitor 100µF Figure D: Typical application circuit (negative logic unit, permanently enabled). Figure E: Internal Input Filter Diagram (component values listed on page 3).

Product # PQ24033QGL25 Phone 1-888-567-9596 www.synqor.com Doc.# 005-2QL233D Rev. A 06/23/05 Page 12 Input:Input: Output:Output: Current:Current: PPackage:ackage: 18-36 V18-36 V 3.3 V3.3 V Quarter-brickQuarter-brickTTechnical Sechnical Specificationpecification Startup Inhibit Period: The Startup Inhibit Period ensures that the converter will remain off for approximately 200ms when it is shut down for any reason. When an output short is present, this generates a 5Hz "hiccup mode," which prevents the converter from overheating. In all, there are seven ways that the converter can be shut down, initiating a Startup Inhibit Period:  Input Under-Voltage Lockout  Input Over-Voltage Shutdown (not present in Quarter-brick)  Output Over-Voltage Protection  Over Temperature Shutdown  Current Limit  Short Circuit Protection  Turned off by the ON/OFF input Figure F shows three turn-on scenarios, where a Startup Inhibit Period is initiated at t 0, t1, and t2: Before time t0, when the input voltage is below the UVL threshold, the unit is disabled by the Input Under-Voltage Lockout feature. When the input voltage rises above the UVL threshold, the Input Under-Voltage Lockout is released, and a Startup Inhibit Period is initiated. At the end of this delay, the ON/OFF pin is evaluated, and since it is active, the unit turns on. At time t 1, the unit is disabled by the ON/OFF pin, and it cannot be enabled again until the Startup Inhibit Period has elapsed. When the ON/OFF pin goes high after t 2, the Startup Inhibit Period has elapsed, and the output turns on within the typical Turn-On Time. RoHS Compliance: The EU led RoHS (Restriction of Hazardous Substances) Directive bans the use of Lead, Cadmium, Hexavalent Chromium, Mercury, Polybrominated Biphenyls (PBB), and Polybrominated Diphenyl Ether (PBDE) in Electrical and Electronic Equipment. SynQor products are currently 5/6 RoHS compliant with lead being the exception. For additional information on please email RoHS@synqor.com. Under-Voltage Lockout Turn-On Threshold ON/OFF (pos logic) Figure F: Startup Inhibit Period (turn-on time not to scale) Vout Vin 200ms 200ms 200ms (typical start-up inhibit period) t0 t1 t2 t 4ms (typical turn on time) ON ON ONOFF OFF

Product # PQ24033QGL25 Phone 1-888-567-9596 www.synqor.com Doc.# 005-2QL233D Rev. A 06/23/05 Page 13 Input:Input: Output:Output: Current:Current: PPackage:ackage: 18-36 V18-36 V 3.3 V3.3 V Quarter-brickQuarter-brickTTechnical Sechnical Specificationpecification PART NUMBERING SYSTEM The part numbering system for SynQor’s PowerQor DC/DC converters follows the format shown in the example below. The first 12 characters comprise the base part number and the last 3 characters indicate available options. Although there are no default values for enable logic and pin length, the most common options are negative logic and 0.145” pins. These part numbers are more likely to be readily available in stock for evaluation and prototype quantities. Application Notes A variety of application notes and technical white papers can be downloaded in pdf format at www.synqor.com.

ORDERING INFORMATION

The tables below show the valid model numbers and ordering options for converters in this product family. When ordering SynQor converters, please ensure that you use the complete 15 character part number consisting of the 12 character base part number and the additional 3 characters for options. QGL series indicates units with low profile (0.33”, 8.5mm). The following option choices must be included in place of the x y z spaces in the model numbers listed above. Warranty SynQor offers a three (3) year limited warranty. Complete warranty information is listed on our web site or is available upon request from SynQor. Information furnished by SynQor is believed to be accurate and reliable. However, no responsibility is assumed by SynQor for its use, nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of SynQor. Contact SynQor for further information: Phone: 978-849-0600 Toll Free: 888-567-9596 Fax: 978-849-0602 E-mail: power@synqor.com Web: www.synqor.com Address: 155 Swanson Road Boxborough, MA 01719 USA Output Max Output Voltage Current PQ24033QGL25xyz 18 - 36 V 3.3 V 25 A Model Number Input Voltage Enable Pin Feature Logic Length Set P - Positiv e N - Negative K - 0.110" N - 0.145" R - 0.180" Y - 0.250" S - Standard Options Description: x y z PQ 24 033 Q G L 25 N K S Product Family Package Size Performance Level Thermal Design Output Current Options (see Ordering Information) Input Voltage Output Voltage