PP180 APP | Alldatasheet

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  • 52 - All Data Subject To Change Without Noticewww.andersonpower.com PP180 ORDERING INFORMATION Powerpole® Connector PP180 - Up to 350 Amps PP180 are the largest of the Powerpole® series housings. They are designed to accommodate up to 3/0 (70 mm²) wires and handle high currents up to 350 amps. Busbar contacts are also available for power inputs and takeoffs. Color-coded housings minimize user confusion and the potential of cross mating circuits.
  • Low Resistance Silver Plated Copper Contacts Allows currents up to 350 amps
  • UL Rated for Hot Plugging up to 75 Amps Great for battery or other applications where the ability to interrupt circuits is required
  • Busbar Contacts Work with Standard Housings Provides a hot swappable quick disconnect system for busbar power distribution PP180 Housings The largest Powerpole® housing can be used with wire contacts for up to 3/0 AWG (85 mm²) or busbar contacts. Description Part Numbers Minimum Quantity 250 Red 1381G3-BK 1381G3 Green 1381G4-BK 1381G4 Black 1381G1-BK 1381G1 White 1381G2-BK 1381G2 Blue 1381-BK 1381 PP180 Silver Plated Wire Contacts Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles. New contacts for 2/0 to 3/0 AWG (70 to 85 mm²) offer extended capability in the same housings. See Reducing bushings in accessory section for smaller wires. Dimensions Mating A - - B - - C - - D - A WG mm² Force Loose Piece Part Numbers inches mm inches mm inches mm inches mm Minimum Quantity 500 300 250 Low 1328G2-BK 1328G2 * 2.35 59.69 0.70 17.78 0.58 14.73 1.04 26.42 67.4 Low 1328G1-BK - 1328G1 * 2.35 59.69 0.64 16.26 0.49 12.45 1.04 26.42 53.5 High 1382-BK 1382 2.35 59.69 0.52 13.21 0.44 1.18 1.04 26.42 42.4 High 1347-BK 1347 2.35 59.69 0.52 13.21 0.39 9.91 1.04 26.42 33.6 High 1383-BK 1383 2.35 59.69 0.52 13.21 0.35 8.89 1.04 26.42 21.1 High 1384-BK 1384 2.35 59.69 0.52 13.21 0.30 7.62 1.04 26.42 13.3 High 1348-BK 1348 2.10 53.34 0.37 9.40 0.22 5.59 0.80 20.32 * Extended range [ 12.70 ] 050 B A D C [ 82.6 ] 3.25 [ 129.7 ] 5.5 [ 30.0 ] 1.18 [ 28.6 ] 1.13 [ 28.6 ] 1.13 Front View Mated Length POWERPOLE® PP180 Busbar Housing & Wire Contact
  • 53 - All Data Subject To Change Without Notice www.andersonpower.com PP180 Silver Plated Busbar Contacts Use 1 busbar contacts per housing to provide a quick disconnect input or output busbar connection. Busbar contacts are for mating with wire contacts only. Part number 180BBS includes lock nuts. Locknuts must be ordered separately for 180BBS-BK. Mating Thread Force Loose Piece Part Numbers Minimum Quantity 1,000 120 Busbar 1/4-20 High 180BBS-BK 180BBS Lock Nut 1/4-20 N/A H1216P7 10G56 10G55 See Busbar contact drawing on website for further detail. [ 4.6 ] 0.18 [ N/A ] 1/4-20 [ 2.7 ] 0.50 [ 25.4 ] 1.0 [ 109.7 ] 4.3 POWERPOLE® PP180 100 125 0 50 100 150 200 250 300 350 400 PP180 Singlepole Derating vs. Ambient Temperature Amperes Applied 3/0 AWG 2/0 AWG 1/0 AWG

1 AWG 2 AWG 4 AWG

Ambient Temperature (°C) Amperes Applied 3/0 AWG 2/0 AWG 1/0 AWG 0 50 100 150 200 250 300 350 400 PP180 Multipole Derating vs. Ambient Temperature Ambient Temperature (°C) 3/0 AWG 2/0 AWG 1/0 AWG 0 50 100 150 200 250 300 350 PP180 Singlepole Temperature Rise at Constant Current Amperes Applied Temperature Rise Above Ambient (°C) 0 50 100 150 200 250 300 350 3/0 AWG 2/0 AWG 1/0 AWG Temperature Rise at Constant Current Temperature Rise Above Ambient (°C) Current - Temperature Derating per IEC 60512-5-2 Test 5B PP180 CONNECTOR TEMPERATURE CHARTS - Temperature rise charts are based on a 25°C ambient temperature.

  • 54 - All Data Subject To Change Without Noticewww.andersonpower.com IEC INFORMATION ATTRIBUTES PP180 AMP Rating AC/DC 180 Voltage Rating AC/DC (Steady State) 500 V AC/DC (Operational) Breaking Capacity - AMP Rating / Cycles 180 Amp / 10 Cycles Voltage Rating (Breaking Capacity) 220 VDC FINGER Safety - Mated Only IEC 60529 - IP20 Wire Size Tested 70 mm² Contact Series Tested 1382G2 Climatic Testing (Cold, Heat & MFG) IEC 60512 Test -11j, 11i & 11g Cycle Life IEC 60512 Test 9a - 5,000 Cycles Mechanical Strength Impact IEC 60512-5 @ 29.5 Inches - Dropped 8 times Temperature Range -20°C to 105°C -4°F to 221°F Connector Series Configurations Creepage / Clearance per IEC 60950-1 Material Group PP180 Single Pole Unmated 6.02 mm IIIa Mated 6.02 mm Stacked Powerpole® Unmated 6.02 mm Mated 6.02 mm PROTECTION Touch Safety with Wire Contacts IEC 60529 IP10 POWERPOLE® PP180 PP180 SPECIFICATIONS NOTE 1: See IEC 60664-1 for working voltage. NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded. 1 - Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30°C temperature rise. 2 - Limited by the thermal properties of the connector plastic housing. 3 - Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. 4 - Based on 2 housings blocked together. ELECTRICAL Current Rating Amperes ¹ UL 1977 CSA Singlepole (Wire-to-Wire) (3/0 AWG) 350 230 2x2 Block (Wire-to-Wire) (3/0 AWG) 350 Singlepole (Wire-to-Busbar) (1/0 AWG) 180 Voltage Rating AC/DC UL 1977 600 Dielectric Withstanding Voltage Volts AC 2,200 Avg. Mated Contact Resistance Milliohms ¹ 0.100 6” of 1/0 AWG Wire UL Hot Plug Current Rating Amperes

250 Cycles at 120V DC 75A

Plastic Resin Polycarbonate Contact Retention Spring Stainless Steel Housing Flammability Rating UL94 V-0 Glow Wire 960°C (GWFI) / 850°C (GWIT) Contact Base Copper Alloy Plating Silver Contact Termination Methods Crimp ³ Hand Solder Wrench / Socket * * Busbar Contacts Only MECHANICAL Wire Size Range AWG mm² Wire Contacts with Bushings 10 to 3/0 5.3 to 85 Max. Wire Insulation Diameter in. mm 0.900 22.860 Operating Temperature ² °F °C -4° to 221° -20° to 105° Mating Cycles No Load by Plating Silver (Ag) N Wire and Busbar Contacts 10,000 44 Avg. Mating / Unmating Force Lbf. N Wire & Busbar Contacts 10 44 Min. Contact / Spring Retention Force Lbf. N 120 534

  • 55 - All Data Subject To Change Without Notice www.andersonpower.com POWERPOLE® PP180 ACCESSORIES Panel Mounting Clamp

2 Pole 3 Pole

A B Mounting Clamp Mounting clamps can be used for fastening a block of Powerpole® 180 series housings to a panel. Connector blocks must be a complete square for the clamps to work properly. Fastening hardware not included.

Description

Minimum Quantity 20 sets of 2

2 Pole

3 Pole

Retaining pins are used to keep stacked Powerpole® 180 series housings from separating. Retaining pins are inserted in the circular opening between two housings stacked side by side. Dimension “B” is +/- .015 in or .38 mm. Dimensions A - - B - Description Part Numbers inches mm Minimum Quantity 1,000 100

1 Block High

0.196 / 0.207 4.98 / 5.26 1.000 25.400

2 Block High

0.196 / 0.207 4.98 / 5.26 1.500 38.100 Reducing Bushings Use with contact part number 1382-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions Contact Barrel Size Wire Size - ID - A WG mm² AWG mm² Part Numbers inches mm Minimum Quantity 1,500 1,000 500 100 1/0 53.5 1 42.4 5687-BK 5687 0.39 9.91 1/0 53.5 2 33.6 5690-BK 5690 0.34 8.64 1/0 53.5 4 21.2 5693-BK 5693 0.27 6.86 1/0 53.5 6 13.3 5663-BK 5663 0.22 5.59 1/0 53.5 10 to 8 5.3 to 8.4 5648-BK 5648 0.19 4.83 NOTE: Combination of a bushing and contact is not UL approved. ID Wire Entrance [ 25.4 ] 1.0 For environmentally sealed connector shells to hold Powerpole ® 15 to 180 connectors, see SPEC Pak ® product series on our website www.andersonpower.com POWERPOLE® PP180

  • 56 - All Data Subject To Change Without Noticewww.andersonpower.com Powerpole® Tooling Information - APP® Applicators are Mechanical Feed Style and do not Require an Air Feed Kit. Wire Size Loose Piece Part Number Loose Piece Contact Crimp Tools AWG mm² Tin Plating Silver Plating Hand Tool OR Pneumatic Bench Tool + Die + Locator Number of Crimps PP15 / 45 Flat Wiping Power & Ground 16 to 20 1.3 to 0.52 N/A 1332 1309G2 or 1309G8 N/A N/A N/A Single 12 to 16 3.3 to 1.3 N/A 1331 16 to 20 1.3 to 0.52 262G1-LPBK 262G2-LPBK 16 to 20 1.3 to 0.52 269G2-LPBK N/A 12 to 16 3.3 to 1.3 261G1-LPBK N/A 1309G3 or 1309G8 10 to 14 5.3 to 2.1 261G2-LPBK 261G3-LPBK 12 to 16 3.3 to 1.3 269G1-LPBK N/A 10 to 14 5.3 to 2.1 269G3-LPBK N/A 10 to 14 5.3 to 2.1 200G1L-LPBK 200G3L-LPBK 1309G6 or 1309G8 10 to 14 5.3 to 2.1 201G1H-LPBK N/A 310 to 14 5.3 to 2.1 1830G1-LPBK 1830G2-LPBK PP75 6 13.3 N/A 1307 1309G4 1387G1 1388G6 1389G6 Single 5900 8 8.4 1875G1 1389G21 10 to 12 5.3 to 3.3 5952 1389G6 1875G2 1389G21 5953 1388G7 1389G6 5915 1875G3 1389G21 PP120 1/0 53.5 N/A 1323G2

1368 Series 1387G1

1 42.4 1323G1 2 33.6 1319 1388G44 21.2 1319G4 6 13.3 1319G6 PP180 3/0 85 N/A 1328G2

1368 Series

2/0 53.5 1328G1 1/0 53.5 1382 1303G13 1 42.4 1347 2 33.6 1383 4 21.1 1384 6 13.3 1348 1387G1 1388G4 1389G3 Single Insertion / Extraction Tool for PP15/45 Contacts = 111038G2 NOTE: see website for the most current information. POWERPOLE® TOOLING

  • 57 - All Data Subject To Change Without Notice www.andersonpower.com Wire Size Reeled Part Number Reeled Contact Crimp Tools AWG mm² Tin Plating Silver Plating APP® Applicator + APP® Press PP15/45 Flat Wiping Power & Ground 16 to 20 1.3 to 0.52 262G1 262G2 TD0101 115V = TE0101 230V = TE0102 16 to 20 1.3 to 0.52 269G2 N/A 12 to 16 3.3 to 1.3 261G1 N/A 10 to 14 5.3 to 2.1 261G2 261G3 12 to 16 3.3 to 1.3 269G1 N/A 10 to 14 5.3 to 2.1 269G3 N/A 10 to 14 5.3 to 2.1 200G1L 200G3L TD010210 to 14 5.3 to 2.1 201G1H N/A 10 to 14 5.3 to 2.1 1830G1 1830G2 POWERPOLE® TOOLING Your Best Connection™ 2020-0055 DS-PP180 REV C7 Anderson™ will use reasonable efforts to include accurate and up-to-date content in the data sheet. All product information contained in the data sheet including ordering information, illustrations, specifications, and dimensions, are believed to be reliable as of the date of publishing, but is subject to change without notice. Anderson™ makes no warranty or representation as to its accuracy. Content in the data sheet may contain technical inaccuracies, typographical errors and may be changed or updated without notice. Anderson™ may also make improvements and/or changes to the products and/or to the programs described in the content at any time without notice. Current sales drawings and specifications are available upon request. ©2020 Anderson Power Products, Inc. All rights reserved. APP®, A®, Anderson Power Products® , Powerpole® , SPEC Pak® and the APP Logo are registered trademarks of Anderson Power Products, Inc. Anderson™ and Your Best Connection™ are trademarks of Anderson Power Products, Inc.