1319-BK

SB120 APP | Alldatasheet

Document overview

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Technical content

• 84 - All Data Subject To Change Without Noticewww.andersonpower.com SB® 120 ORDERING INFORMATION SB® 120 Connectors Up to 240 Amps Bottom View Mated Length [ 104.6 ] 4.12 [ 20.6 ] 0.81 Material ID P = Chemical Resistant [ 63.5 ] 2.50 [ 37.6 ] 1.48 [ 2.5 ] 0.10 [ 19.1 ] 0.75 [ 8.6 ] 0.34 [ 46.4 ] 1.83 [ 5.1 ] Ø 0.20 (2) PLC’S Like the other Multipole connectors, the SB® 120 offers color-coded mechanically keyed housings. Keys can be used to identify and separate different circuits, or prevent users from accidentally cross mating different voltages. Wires sizes from 10 to 1 AWG (5.3 to 42.4 mm²) are held in the second smallest SB ® housing.
• New Extended Range Contacts Expand Wire Size up to 1 AWG (42.4 mm²) Allows UL rated currents up to 240 amps
• Chemical Resistant Housing Option Extends temperature range down to -40°C, while offering enhanced UV and chemical resistance
• Panel Mounting Grooves With use of mounting clamps, can be easily mounted through panels [ 50.8 ] 2.0 [ 21.3 ] 0.84 [ 10.4 ] 0.41 B A SB® 120 Standard Housings The second to smallest SB® housings work with wire contacts up to 1 AWG (35 mm²) as well as busbar contacts. Genderless design mates with itself. Mechanical keys are color-coded.

Description

SB® 120 Chemical Resistant (CR) Housings Same features as the Standard SB® 120 but molded in a chemical resistant PBT/PC blend. Suitable for use to -40°C. SB® 120 Silver Plated Wire Contacts Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles. See reducing bushings in accessory section for smaller wires. Dimensions Mating A - - B - A WG mm² Force Loose Piece Part Numbers inches mm inches mm Minimum Quantity 600 500 42.4 Low 1323G1-BK 1323G1 0.47 1.94 0.39 9.91 33.6 High 1319-BK 1319 0.44 1.18 0.34 8.64 21.1 High 1319G4-BK 1319G4 0.44 1.18 0.29 7.37 13.3 High 1319G6-BK 1319G6 0.44 1.18 0.22 1 (set) 42.4 Low 681 1G7 (purchase as a set, no minimum quantity) 0.47 1 1.94 0.39 9.91 SB® 120

• 85 - All Data Subject To Change Without Notice www.andersonpower.com SB® 120 CONNECTOR SPECIFICATIONS SB® 120 Silver Plated Busbar Contacts Use 2 busbar contacts per housing to provide a quick disconnect input or output busbar connection. Busbar contacts are for mating with wire contacts only. Part number 120BBS includes lock nuts. Locknuts must be ordered separately for B01997P1. Mating T ype Thread Force Loose Piece Part Numbers Minimum Quantity 1,000 300 Busbar 10 to 24 High B01997P1 120BBS Lock Nut 10 to 24 H1216P8 10G54 See Busbar contact drawing on website for further detail. [ 77.0 ] 3.03 [ 11.1 ] 0.44[ 9.5 ] 0.38 [ 2.5 ] 0.10 #10 - 24 THD MECHANICAL Wire Size Range AWG mm² Wire Contacts with Bushings 10 to 1 5.3 to 42.4 Max. Wire Insulation Diameter in. mm 0.600 15.240 Operating Temperature ² °F °C Standard -4° to 221° -20° to 105° Chemical Resistant -40 to 221° -40° to 105° Mating Cycles No Load by Plating Silver (Ag) Wire and Busbar Contacts 10,000 Avg. Mating / Unmating Force Lbf. N Wire to Wire 20 89 Min. Contact / Spring Retention Force Lbf. N 75 333.6 SB® 120

1 AWG 2 AWG

4 AWG 6 AWG

SB® 120 Derating vs. Ambient Temperature 0 25 50 75 100 125 150 175 200 225 2 50 Ambient Temperature (°C) 0 25 50 75 100 125 150 175 200 225 SB® 120 Temperature Rise at Constant Current Temperature Rise Above Ambient (°C) Current - Temperature Derating per IEC 60512-5-2 Test 5B SB® 120 CONNECTOR TEMPERATURE CHARTS - Temperature rise charts are based on a 25°C ambient temperature. MATERIALS Housing Standard Plastic Resin Polycarbonate Chem. Resistant Resin Polycarbonate / PBT blend Contact Retention Spring Stainless Steel Housing Flammability Rating UL94 V-0 Glow Wire 960°C (GWFI) / 800°C (GWIT) Wire & Busbar Contacts Base Copper Alloy Plating Silver Contact Termination Methods Crimp ³ Wire Contacts Hand Solder Wire Contacts Wrench / Socket Busbar Contacts Only Specifications continued on next page

• 86 - All Data Subject To Change Without Noticewww.andersonpower.com SB® 120 ACCESSORIES 981G1 981G2 The given wire O.D. information is an estimate. Cable clamps should be evaluated for performance with the actual wire to be used. 1.82 1.44 2.38 1.75 0.16 DIA. 4 Places 0.88 High X 1.88 Wide Panel Cutout Mounting Clamp for SB® 120 Mounting clamps can be used for fastening a SB® 120 series housings to a panel. Fastening hardware not included. Description Part Number Minimum Quantity 20 sets of 2 Panel Mount Bracket 1467G1 Cable Clamps * Durable metal cable clamps securely hold cables to prevent accidental strain or pulls from dislodging wire or contacts from the housing. Cable clamps are recommended for solder terminated wires. Cable Size Min / Max Min / Max

Inches O.D. mm O.D. Part Numbers Minimum Quantity Bolt on for Discrete Conductor 0.70 to 0.23 17.7 to 5.8 981G1 Bolt on for Bundled Conductor 0.73 to 0.29 18.5 to 7.3 981G2 Torque value 21 (in lbs) / 2.4 (Nm) NOTE: For assembly of clamp to housing only SB® 120 NOTE 1: See IEC 60664-1 for working voltage. NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded. 1 - Based on: 105°C rated or better cable of the largest size. Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30°C temperature rise. 2 - Limited by the thermal properties of the connector plastic housing. 3 - Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. ATTRIBUTES SB®120 AMP Rating AC/DC 120 Voltage Rating AC/DC (Steady State)

400 V AC/DC (Operational)

120 Amp / 10 Cycles

(Breaking Capacity)

220 VDC

Wire Size Tested 50 mm² Contact Series Tested 1323 Climatic Testing Cold, Heat & MFG) IEC 60512 Test -11j, 11i & 11g Cycle Life IEC 60512 Test 9a - 5,000 Cycles Mechanical Strength Impact IEC 60512-5 @ 29.5 Inches - Dropped 8 Times Temperature Range -20°C to 105°C -4°F to 221°F IEC INFORMATIONELECTRICAL Current Rating Amperes ¹ UL 1977 CSA Wire-to-Wire (1 AWG) 240 130 Wire-to-Busbar (2 AWG) 120 Voltage Rating AC/DC UL 1977 600 Dielectric Withstanding Voltage Volts AC 2,200 Avg. Mated Contact Resistance Milliohms ¹ 5 1/2” of 2 AWG Wire 0.136 Hot Plug Current Rating Amperes - Wire & Busbar 250 cycles at 120V DC 60A PROTECTION Touch Safety with Wire Contacts IEC 60529 IP10 unmated Environmental Sealing with Boots IEC 60529 IP64 Connector Series Configurations Creepage / Clearance per IEC 60950-1 Material Group SB® 120 Unmated 4.10 mm IIIa Mated 4.10 mm

• 87 - All Data Subject To Change Without Notice www.andersonpower.com ID[ 21.4 ] 0.84 Wire Entrance “A” Frame Handle for SB® 120 * Handle makes mating and unmating the connector easier. The non-conductive gray plastic material is strong and safe. Machine screws and locknuts included. Description Part Number Minimum Quantity 200 Gray “A” Handle & Hardware 997G1 * Torque value 21 (in - lbs) / 2.4 (Nm) NOTE: For assembly of clamp to housing only “T” Handle * The “T” handle makes mating and unmating the connector easier. The non-conductive red plastic material is strong and safe. (2) Self tapping screws are used to secure the handle to the connector housing.

1,000 Red “T” Handle + Hardware Bag SB120-HDL-RED Red “T” Handle Only 13899P1 #8 x 7/8” Screw (Order 2 Per Handle) 120P43 * Torque value 21 (in - lbs) / 2.4 (Nm) NOTE: For assembly of clamp to housing only Dust Cover Prevents dust and dirt from entering the mating interface of the connector when unmated. NOTE: Not a Hermetic Seal. Dust Cover with Lanyard Strap, Black B02019P1 134G4 SB® 120 Environmental Boots Environmental Boots provide water, dirt, chemical and UV protection for SB® 120 connectors. The durable boots shield the connectors from water and dirt to IP64 in both the mated and unmated condition. SB® 120 Environmental Boot, Load 3-6035P1-BK 3-6035P1 SB® 120 Environmental Boot, Source 3-6034P1-BK 3-6034P1 Reducing Bushings Use with contact part number 1319-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions Contact Barrel Size Wire Size - ID - AWG mm² AWG mm² Part Numbers inches mm Minimum Quantity 2,000 1,000 100 2 33.6 4 21.2 5919-BK 5919 0.28 7.1 2 33.6 6 16 5920-BK 5920 0.23 5.84 2 33.6 10 to 8 5.3 to 8.4 5921-BK 5921 0.18 4.57 A B C Screws Handle Connector Housing not Included Locknuts Dimensions - A - - B - - C - in. mm in. mm in. mm 7.9 201 2.8 71 8.0 203 Slide cover over mating end. Housing not included. Shown with the SB® 50 SB® 120

• 101 - All Data Subject To Change Without Notice www.andersonpower.com Wire Size Loose Piece Part Number Loose Piece Contact Crimp Tools AWG mm² Silver Plating Hand Tool OR Pneumatic Tool + Die + Locator Number of Crimps SB® 50 6 13.3 1307 1309G4 1387G1 1388G6 1389G6 Single 5900 8 8.4 5952 10 to 12 5.3 to 3.3 5953 1388G7 1389G7 5915 SB® 120 1 42.4 1323G1

1368 Series 1387G1

2 33.6 1319 1388G44 21.2 1319G4 6 13.3 1319G6 SB® 175 1/0 53.5 1382

1368 Series

1387G2 1303G13 1304G32 Double 1 42.4 1347 2 33.6 1383 4 21.1 1384 6 13.3 1348 1387G1 1388G4 1389G3 Single SB® 350 350 mcm 185 910 4/0 107.2 908 1387G2 1303G3 1304G31 3/0 85 916 1303G122/0 67.4 907 1/0 53.5 917 NOTE: See website for the most current information. SB® Tooling Information SB® 2/0 Tooling Information Wire Size Loose Piece Part Number Loose Piece Contact Crimp Tools AWG mm² Silver Plating Hand Tool OR Pneumatic Tool + Die + Locator Number of Crimps 2/0 53.5 1328G1 1368 1387G2 1303G12 1304G32 Double NOTE: See website for the most current information. SB® TOOLING Your Best Connection™ 2020-0055 DS-SB120 REV C7 Anderson™ will use reasonable efforts to include accurate and up-to-date content in the data sheet. All product information contained in the data sheet including ordering information, illustrations, specifications, and dimensions, are believed to be reliable as of the date of publishing, but is subject to change without notice. Anderson™ makes no warranty or representation as to its accuracy. Content in the data sheet may contain technical inaccuracies, typographical errors and may be changed or updated without notice. Anderson™ may also make improvements and/or changes to the products and/or to the programs described in the content at any time without notice. Current sales drawings and specifications are available upon request. ©2020 Anderson Power Products, Inc. All rights reserved. APP®, A®, Anderson Power Products®, SB® and the APP Logo are registered trademarks of Anderson Power Products, Inc. Anderson™ and Your Best Connection™ are trademarks of Anderson Power Products, Inc.