PP120 APP | Alldatasheet

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Technical content

  • 48 - All Data Subject To Change Without Noticewww.andersonpower.com PP120 ORDERING INFORMATION Powerpole® Connectors PP120 - Up to 240 Amps PP120 series Powerpole ® housings are designed to accommodate up to 1/0 AWG (50 mm²) wires and handle high currents up to 240 amps. Reducing bushings allow PP120 to accept down to 8 AWG (10 mm²) wires. Multiple colors of stackable housings combine with low resistance flat wiping technology to offer powerful connection capability.
  • Large Wire Range Accommodates up to 1/0 (50 mm²) Wire Reducing bushings allow as small as 8 (10 mm²) wire to be used
  • Low Resistance Silver Plated Copper Contacts Allows currents up to 240 amps
  • UL Rated for Hot Plugging up to 60 Amps Great for battery or other applications where the ability to interrupt circuits is required PP120 Housings The second to largest Powerpole® housing can be used with wire contacts for up to 1/0 AWG (50 mm²) or busbar contacts.

Description

PP120 Silver Plated Wire Contacts Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles. New contacts for 1 to 1/0 AWG (35 to 50 mm²) offer extended capability in the same housings. See reducing bushings in accessory section for smaller wires. Mating A - - B - A WG mm² Force Loose Piece Part Numbers inches mm inches mm Minimum Quantity 600 500 53.5 Low 1323G2-BK 1323G2 * 0.52 13.21 0.44 1.18 42.4 Low 1323G1-BK 1323G1 * 0.47 1.94 0.39 9.91 33.6 High 1319-BK 1319 0.44 1.18 0.34 8.64 21.1 High 1319G4-BK 1319G4 0.44 1.18 0.29 7.37 13.3 High 1319G6-BK 1319G6 0.44 1.18 0.22 5.59 * Extended range [ 69.9 ] 2.75 [ 117.5 ] 4.63 [ 23.7 ] 0.93 [ 22.2 ] 0.88 [ 22.2 ] 0.88 [ 50.8 ] 2.0 [ 21.3 ] 0.84 [ 10.4 ] 0.41 B A POWERPOLE® PP120

  • 49 - All Data Subject To Change Without Notice www.andersonpower.com POWERPOLE® PP120 0 50 100 150 200 250 Amperes Applied 1/0 AWG 1 AWG 2 AWG

4 AWG 6 AWG

Temperature Rise at Constant Current Temperature Rise Above Ambient (°C) 0 50 100 150 200 250 Amperes Applied 1/0 AWG 1 AWG 2 AWG Temperature Rise at Constant Current Temperature Rise Above Ambient (°C) 100 125 Amperes Applied 1/0 AWG 1 AWG 2 AWG Derating vs. Ambient Temperature 0 50 100 150 200 250 300 Ambient Temperature (°C) Amperes Applied 1/0 AWG 1 AWG 2 AWG Derating vs. Ambient Temperature 100 125 0 50 100 150 200 250 300 Ambient Temperature (°C) Current - Temperature Derating per IEC 60512-5-2 Test 5B PP120 CONNECTOR TEMPERATURE CHARTS - Temperature rise charts are based on a 25°C ambi- ent temperature.

  • 50 - All Data Subject To Change Without Noticewww.andersonpower.com POWERPOLE® PP120 PP120 SPECIFICATIONS NOTE 1: See IEC 60664-1 for working voltage. NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded. 1 - Based on: 105°C rated or better cable of the largest size. Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30°C temperature rise. 2 - Limited by the thermal properties of the connector plastic housing. 3 - Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. 4 - Based on 2 housings blocked together. IEC INFORMATION ELECTRICAL Current Rating Amperes ¹ UL 1977 CSA Singlepole UL 1977 (1/0 AWG) 240 155 2x2 Block UL 1977 (1/0 AWG) 200 110 Voltage Rating AC/DC UL 1977 600 Dielectric Withstanding Voltage Volts AC 2,200 Avg. Mated Contact Resistance Milliohms ¹ 5 1/2” of 2 AWG Wire 0.136 UL Hot Plug Current Rating Amperes 4

250 Cycles at 120V DC 60A

Plastic Resin Polycarbonate Contact Retention Spring Stainless Steel Housing Flammability Rating UL94 V-0 Glow Wire 960°C (GWFI) / 850°C (GWIT) Contact Base Copper Alloy Plating Silver Contact Termination Methods Crimp ³ Wire Contacts Hand Solder Wire Contacts MECHANICAL Wire Size Range AWG mm² Wire Contacts with Bushings 10 to 1/0 5.3 to 53.5 Max. Wire Insulation Diameter in. mm 0.600 15.240 Operating Temperature ² °F °C -4° to 221° -20° to 105° Mating Cycles No Load by Plating Silver (Ag) Wire Contacts 10,000 Avg. Mating / Unmating Force Lbf. N 8 36 Min. Contact / Spring Retention Force Lbf. N 60 267 ATTRIBUTES PP120 AMP Rating AC/DC 120 Voltage Rating AC/DC (Steady State) 400 V AC/DC (Operational) Breaking Capacity - AMP Rating / Cycles 120 Amp / 10 Cycles Voltage Rating (Breaking Capacity) 220 VDC FINGER Safety - Mated Only IEC 60529 - IP20 Wire Size Tested 50 mm² Contact Series Tested 1323G2 Climatic Testing (Cold, Heat & MFG) IEC 60512 Test - 11j, 11i & 11g Cycle Life IEC 60512 Test 9a - 5,000 Cycles Mechanical Strength Impact IEC 60512-5 @ 29.5 Inches - Dropped 8 times Temperature Range -20°C to 105°C -4°F to 221°F Connector Series Configurations Creepage / Clearance per IEC 60950-1 Material Group PP120 Single Pole Unmated 4.36 mm IIIa Mated 4.36 mm Stacked Powerpole® Unmated 4.36 mm Mated 4.36 mm PROTECTION Touch Safety with Wire Contacts IEC 60529 IP10

  • 51 - All Data Subject To Change Without Notice www.andersonpower.com A B [ 21.4 ] 0.84 ID [ 8.4 ] 0.33 POWERPOLE® PP120 ACCESSORIES Mounting Clamp Mounting clamps can be used for fastening a block of Powerpole® 120 series housings to a panel. Connector blocks must be a complete square for the clamps to work properly. Fastening hardware not included.

2 Pole

3 Pole

Retaining pins are used to keep stacked Powerpole ® 120 series housings from separating. Retaining pins are inserted in the circular opening between two housings stacked side by side. Dimension B is +/- 0.015 in or 0.38 mm. Dimensions A - - B - 1,000 100

1 Block High

0.196 / 0.207 4.98 / 5.26 0.560 14.220

2 Block High

0.196 / 0.207 4.98 / 5.26 1.500 38.100 Reducing Bushings Use with contact part number 1319-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions Contact Barrel Size Wire Size - ID - A WG mm² A WG mm² Part Numbers inches mm Minimum Quantity 2,000 1,000 100 2 33.6 4 21.2 5919-BK 5919 0.28 7.1 2 33.6 5920-BK 5920 0.23 5.84 2 33.6 10 to 8 5.3 to 8.4 5921-BK 5921 0.18 4.57 NOTE: Combination of a bushing and contact is not UL approved.

2 Pole 3 Pole

For environmentally sealed connector shells to hold Powerpole ® 15 to 180 connectors, see SPEC Pak ® product series on our website www.andersonpower.com POWERPOLE® PP120

  • 56 - All Data Subject To Change Without Noticewww.andersonpower.com Powerpole® Tooling Information - APP® Applicators are Mechanical Feed Style and do not Require an Air Feed Kit. Wire Size Loose Piece Part Number Loose Piece Contact Crimp Tools AWG mm² Tin Plating Silver Plating Hand Tool OR Pneumatic Bench Tool + Die + Locator Number of Crimps PP15 / 45 Flat Wiping Power & Ground 16 to 20 1.3 to 0.52 N/A 1332 1309G2 or 1309G8 N/A N/A N/A Single 12 to 16 3.3 to 1.3 N/A 1331 16 to 20 1.3 to 0.52 262G1-LPBK 262G2-LPBK 16 to 20 1.3 to 0.52 269G2-LPBK N/A 12 to 16 3.3 to 1.3 261G1-LPBK N/A 1309G3 or 1309G8 10 to 14 5.3 to 2.1 261G2-LPBK 261G3-LPBK 12 to 16 3.3 to 1.3 269G1-LPBK N/A 10 to 14 5.3 to 2.1 269G3-LPBK N/A 10 to 14 5.3 to 2.1 200G1L-LPBK 200G3L-LPBK 1309G6 or 1309G8 10 to 14 5.3 to 2.1 201G1H-LPBK N/A 310 to 14 5.3 to 2.1 1830G1-LPBK 1830G2-LPBK PP75 6 13.3 N/A 1307 1309G4 1387G1 1388G6 1389G6 Single 5900 8 8.4 1875G1 1389G21 10 to 12 5.3 to 3.3 5952 1389G6 1875G2 1389G21 5953 1388G7 1389G6 5915 1875G3 1389G21 PP120 1/0 53.5 N/A 1323G2

1368 Series 1387G1

1 42.4 1323G1 2 33.6 1319 1388G44 21.2 1319G4 6 13.3 1319G6 PP180 3/0 85 N/A 1328G2

1368 Series

2/0 53.5 1328G1 1/0 53.5 1382 1303G13 1 42.4 1347 2 33.6 1383 4 21.1 1384 6 13.3 1348 1387G1 1388G4 1389G3 Single Insertion / Extraction Tool for PP15/45 Contacts = 111038G2 NOTE: see website for the most current information. POWERPOLE® TOOLING

  • 57 - All Data Subject To Change Without Notice www.andersonpower.com Wire Size Reeled Part Number Reeled Contact Crimp Tools AWG mm² Tin Plating Silver Plating APP® Applicator + APP® Press PP15/45 Flat Wiping Power & Ground 16 to 20 1.3 to 0.52 262G1 262G2 TD0101 115V = TE0101 230V = TE0102 16 to 20 1.3 to 0.52 269G2 N/A 12 to 16 3.3 to 1.3 261G1 N/A 10 to 14 5.3 to 2.1 261G2 261G3 12 to 16 3.3 to 1.3 269G1 N/A 10 to 14 5.3 to 2.1 269G3 N/A 10 to 14 5.3 to 2.1 200G1L 200G3L TD010210 to 14 5.3 to 2.1 201G1H N/A 10 to 14 5.3 to 2.1 1830G1 1830G2 POWERPOLE® TOOLING Your Best Connection™ 2020-0055 DS-PP120 REV C7 Anderson™ will use reasonable efforts to include accurate and up-to-date content in the data sheet. All product information contained in the data sheet including ordering information, illustrations, specifications, and dimensions, are believed to be reliable as of the date of publishing, but is subject to change without notice. Anderson™ makes no warranty or representation as to its accuracy. Content in the data sheet may contain technical inaccuracies, typographical errors and may be changed or updated without notice. Anderson™ may also make improvements and/or changes to the products and/or to the programs described in the content at any time without notice. Current sales drawings and specifications are available upon request. ©2020 Anderson Power Products, Inc. All rights reserved. APP®, A®, Anderson Power Products® , Powerpole® , SPEC Pak® and the APP Logo are registered trademarks of Anderson Power Products, Inc. Anderson™ and Your Best Connection™ are trademarks of Anderson Power Products, Inc.