PK6-050B04 APP | Alldatasheet

Document overview

  • Manufacturer or author: Provided By alldatasheet.com(free datasheet download site)
  • PDF pages: 12

Technical content

Solar Power | Wind Power | DC Lighting | Inverters | Micro Inverters | Battery Back up LED Lighting | Solar Panels | Combiner Boxes | Hydro-Electricity | Harsh Environments Sealed Power For Environmental Connections

www.andersonpower.com - 2 - Configurable to 1000 Volts 1 - Chemical & UV Resistant Ruggedized Shells

  • Wire to wire configurations
  • Panel mount configurations 2 - Touch Safe Housings (UL1977, Section 10.2) 3 - IP68 Interfacial Sealing Gasket 4 - Locking Latch (NEC 2008, Section 690.33C) 5 - Power Contacts (up to 4) and / or Signal Contacts (up to 16) 6 - Uses Industry Standard Sealing Components (PG gland compatible - size 16) 7 - First Mate / Last Break Ground Contacts (NEC 2008, Section 690.33D) 8 - Housing Colors to Match Wire Colors for ease of Assembly 9 - Unlocking Tool Rugged and Sealed (IP68) Plugs and Receptacles For Use with APP® Powerpole® Signal, Power & Ground Contacts & Housings APP®’s Solar SPEC Pak ® Connector Series uses rugged and environmentally sealed (IP68) shells to protect industry leading APP ® Powerpole® contacts and housing. Customer configured Solar SPEC Pak ® is designed specifically to meet the requirements of the photovoltaic industry conforming to NEC 2008 requirements for first make/last break ground and a locking feature that require a tool to unlock. It’s also the first multipole connector to conform to UL 6703A. The adaptive design lends itself towards use in other markets including wind power, fuel cells, mass transporta- tion, off-road vehicles, agricultural equipment, oil and petro chemical exploration and many more. The core APP® Powerpole® technology within the SPEC Pak® is proven reliable and cost effective. The broad selection of touch safe, color-coded Powerpole® housings with power, signal and ground contacts accept a broad range of wire gauges, #24 to #10 AWG (0.25 to 4.0 mm²), giving users thousands of flexible design solutions in a single interconnect. 42 3 5

www.andersonpower.com - 3 - Electrical Current Rating (Amprese) UL 1977 - 15 to 40 40 7 UL 6703A - 20 - - CSA (30C Rise) - 10 to 26 35 5 Voltage Rating UL 1977 (AC/DC) - 600 600 300 UL 6703A (AC) - 600 600 - IEC 60664 (AC/DC) - 1,000 - - Dielectric Withstanding (AC/DC) - 2,200 2,200 1,600 Contact Resistance Ω (average) - 525 525 - Hot Plug 2 (UL 1977)

250 Cycles at 120V - 30 30 -

Wire Size - 20 to 10 AWG 14 to 10 AWG 24 to 20 AWG Operating Temperature UL 1977 -40° to 105°C -20° to 105°C -20° to 105°C -20° to 105°C -40° to 221°F -4° to 221°F -4° to 221°F -4° to 221°F UL 6703A -35° to 65°C - - - Mating Cycles (no load) Tin - 1,500 1,500 - Silver - 10,000 - - Gold - - - 5,000 Latch Mating Cycles 200 - - - Lock (NEC 2008 Sec 690.33C) Pass - - - Contact Retention Force (lbf) - 25.0 25.0 12.0 Insertion Force (lbf) - - 3.0 4.5 max Touch Safe (UL 1977 Sec 10.2) - Pass - - Mechanical Shock (50g) Mil Standard 202 213 Cond A Pass - - Vibration (10g) Mil Standard 202 204 Cond A Pass - - Materials Shell / Housing PBT / PC PC PC PBT / PC Powerpole ® Holder PC - - - Latch PPE - - - Flammability (UL 94) V0 V0 V0 V0 Weatherability (UL 764C) F1 - - - -35°C Impact Test (UL 6703A Sec 30) Pass - - - Thermal Cycle Test (UL 6703A Sec 35) Pass - - - Humidity Cycle Test (UL6703A Sec 36) Pass - - - Contacts Base - Copper Alloy Copper Alloy Copper Alloy Plating - Tin or Silver Tin or Silver Gold, 50µ Notes: 1. PPMX housing holds up to 2 pin and 2 sockets. 2. Hot Plug testing completed using individual Powerpole ® housings and contacts, not installed in SPEC Pak® shells. For other industry test and/or agency approvals, contact customer service. Powerpole® Power Powerpole ® Ground PPMX 1 Signal Contacts & Housings Contacts & Housings Contacts & Housings SPEC Pak ® Shell (1327FP Series) (1827 Series) (4800 Series)

www.andersonpower.com - 4 -

ORDERING INFORMATION

P = Solar K = Black 1 = Inline Receptacle 050 = 50 mm - 4 Pole Shell B04 = PP15/45 Housing (any type), 4 Pole SPEC Pak® 2 = Panel Mount Receptacle 6 = Straight Plug 9 = Panel Mount Receptacle Cover 9R = Inline Receptacle Cover 9P = Plug Cover SPEC Pak® Series Shell Color Shell Style Shell Size Insert Arrangement (1 Fixed Character) (1 Character) (1 Character) Dash (mm) (3 Characters) (3 Characters) SPEC Pak® Shell Kits Part Number Description PK6-050B04 Plug shell kit - Plug shell (includes interfacial sealing gasket) - Powerpole ® holder for plug PK2-050B04 Panel mount receptacle shell kit - Panel mount receptacle shell with locking latch - Powerpole ® holder for receptacle - Panel mount gasket for receptacle PK1-050B04 Inline receptacle shell kit - Inline receptacle shell with locking latch - Powerpole ® holder for receptacle PK9P-050 Cover kit for plug - Protective sealing (IP68) cover with lanyard - With locking latch PK9-050 Cover kit for panel mount receptacle - Protective sealing (IP68) cover with lanyard PK9R-050 Cover kit for inline receptacle - Protective sealing (IP68) cover with lanyard Component Replacement Parts Part Number Description 114805P1 Panel mount gasket for receptacle 2-8709P1 4 position solar locking latch PKT-050T01 4 position solar unlocking tool (for use with locking latch) INLINE RECEPTACLE KIT PANEL MOUNT RECEPTACLE KIT PLUG KIT NOTE: - Mounting hardware (4 each - M3 or #4 screws) not included - Recommended torque for mounting hardware is 2½ to 4 in-lbf (0.28 to 0.45 N) Panel Mount Receptacle Shell Latch Panel Mount Gasket Receptacle Powerpole Holder Plug Powerpole Holder Plug Shell Interfacial Sealing Gasket Receptacle Powerpole Holder Inline Receptacle Shell IP68 SEALING COVER KIT Latch Plug Cover Receptacle Cover

www.andersonpower.com - 5 - 00 = Custom Configuration - Use Next Section 01 = 261G2 Contact for #10 to #14 AWG (4.0 to 1.5 mm²) Wire 02 = 200G1L Contact for #10 to #14 AWG (4.0 to 1.5 mm²) Wire 03 = 261G1 Contact for #12 to #16 AWG (2.5 to 1.0 mm²) Wire 04 = 1331 Contact for #12 to #16 AWG (2.5 to 1.0 mm²) Wire 05 = 262G1 Contact for #16 to #20 AWG (1.0 to 0.5 mm²) Wire 06 = 1332 Contact for #16 to #20 AWG (1.0 to 0.5 mm²) Wire 99 = All Signal Amperage ratings are available on page 9. Housing Wire Protection Arrangement Contact See pages 6 & 7 For more information see pages 8 & 9 APP® Content (4 Characters) Dash (1 Character) (2 Characters) Dash (3 Characters) PS 01 - 0 00 - Leave Blank 00 = None 00 = None 0 = Custom Configuration - Use Next Section Custom Configuration* PS = Plastic Short 01-99 = Varies By Gland Type A = AC, Single Phase Contact Factory PF = Plastic With Flex Spring B = AC, 3 Phase, 3 Wire PR = Plastic Right Angle C = DC, 2 Circuit, 4 Wire PM = Plastic Multi Hole D = DC, 2 Wire, With Ground CT = Conduit Adapter Threaded H = DC, 2 Wire, With 8 Signal CA = Conduit Adapter Push-in J = AC, Single Phase, With 4 Signal L = DC, 2 Wire, With 4 Signal N = DC, 2 Wire, With Ground & 4 Signal U = DC, 2 Wire X = All Signal NOTE: 1. See PG Gland charts on page 6 & 7 for details. 2. Panel Mount receptacle side is always “00”. Part Numbering Notes: 1. To order SPEC Pak® Shell Kits Only (no internal Powerpole ® housings or contacts), use part numbering on page 4 only. Plug Shell Kit Example: PK6-050B04. Powerpole® housings, contacts and wire protection may be ordered separately, see pages 6, 7 and 10 for information. 2. To order SPEC Pak® connectors kits (including internal Powerpole® housings and contacts) use Part Number Plan across the top of pages 4 and 5. Standard SPEC Pak® Plug Configuration Example: PK6-050B04PS01-B01 3. To order a custom configuration which is not listed on page 8 and 9, use custom part number configurator on the APP ® website, www.andersonpower.com or contact factory. * Custom configuration may not be UL Recognized.

Wire Protection - PG Gland www.andersonpower.com - 6 - STRAIGHT PLASTIC WITH FLEX SPRING - STD PACK 50 / UL LISTED STRAIGHT PLASTIC SHORT THREAD TYPE - STD PACK 50 / UL LISTED SPECIFICATIONS Washer Body Seal Sealing Nut Wire Protection Cable Range Thread O. D. Panel Thread Length Wrench Size Wrench Size Designation Wire Outer Dia. C1 Mounting Hole C2 Lock Nut Sealing Nut APP® P/N (4 Characters) mm (in) mm (in) mm (in) mm (in) (mm) (mm) Wire Protection Cable Range Thread O.D. Panel Thread Length Wrench Size Wrench Size Designation Wire Outer Dia. C1 Mounting Hole C2 Lock Nut Sealing Nut APP® P/N (4 Characters) mm (in) mm (in) mm (in) mm (in) (mm) (mm) RIGHT ANGLE - STD PACK 50 / UL LISTED Washer Body Seal Claw Sealing Nut LOCK NUT FOR PG 16 CABLE GLANDS Lock Nut APP® Wrench Size Std. Pkg. P/N Lock Nut (mm) Size 124G31 30 50 Washer Body Seal Sealing Nut Wire Protection Cable Range Thread O.D. Panel Thread Length Wrench Size Wrench Size Designation Wire Outer Dia. C1 Mounting Hole C2 Lock Nut Sealing Nut APP® P/N (4 Characters) mm (in) mm (in) mm (in) mm (in) (mm) (mm) Notes: 1. For V0 material, contact the factory. SPEC Pak® connectors are not UL recognized components when used with cable glands that are not UL listed. Torque Requirement Cable Gland Body to Connector Shell

  • Hand tighten until snug, tighten additional 1/8 to 1/4 turn with wrench Sealing Nut to Cable
  • Hand tighten until snug, tighten additional 1/2 to 3/4 turn with wrench Gland Styles Straight Plastic Straight Plastic With Flex Spring Right Angle Straight Plastic Multi-Hole Straight Conduit Straight Conduit Push-In Mechanical IP Rating IP68 IP68 Operating Temperature UL 1977 -40° to 105°C -31° to 100°C -40° to 221°F -22° to 212°F UL 6703A -35° to 65°C - -31° to 149°F - Thread Type PG PG Thread Size 16 16 Flammability (UL 94) V2 1 - Weatherability (UL 764C) F1 - Material Shell Nylon PA 66 Nylon PA 66 Gasket EPDM TPE Color Black Black

www.andersonpower.com - 7 - CORRUGATED NYLON PLASTIC TUBING STRAIGHT CONDUIT ADAPTER THREAD TYPE - STD PACK 50 / NOT UL LISTED STRAIGHT PLASTIC MULTI-HOLE TYPE - STD PACK 50 / NOT UL LISTED Washer Body Seal Sealing Nut Corrugated STRAIGHT CONDUIT PUSH-IN TYPE - STD PACK 50 / NOT UL LISTED APP® P/N mm (in) mm (in) Size Size (mm) Meters (Feet) Wire Protection Thread O.D. Panel Thread Length Wrench Size Wrench Size APP ® Conduit Designation C1 Mounting Hole C2 Lock Nut Sealing Nut Conduit Trade APP® P/N (4 Characters) mm (in) mm (in) mm (in) (mm) (mm) P/N Size For R/A versions contact Factory Wire Protection Cable Range Thread O.D. Panel Thread Length Wrench Size Wrench Size Designation Number Wire Outer Dia. C1 Mounting Hole C2 Lock Nut Sealing Nut APP® P/N (4 Characters) of Holes mm (in) mm (in) mm (in) mm (in) (mm) (mm) Wire Protection Max. Joint Thread O.D Panel Thread Length Wrench Size APP ® Conduit Designation F1 C1 Mounting Hole C2 Lock Nut Conduit Trade APP® P/N (4 Characters) mm (in) mm (in) mm (in) mm (in) (mm) P/N Size Washer Body Seal TUBING CUTTER APP® P/N Description Range (mm) TM0002 Corrugated Plastic Tubing Cutter Up to OD 34.5 C2Washer Body Seal Claw Sealing Nut

Standard Housing Arrangements & Contacts www.andersonpower.com - 8 - HOUSING ARRANGEMENTS FOR POWER, SIGNAL & GROUND CONNECTORS ARRANGEMENTS REPRESENT FRONT VIEW OF RECEPTACLE Custom configuration may be created using APP’s part number configurator at www.andersonpower.com 1327G6FP 1827GA1327G7FP 1327G6FP 4827G6E 1327G6FP 1327FP 1827GA AC Single Phase With 4 Signal DC 2 Wire With 4 Signal DC 2 Wire With Ground & 4 Signal DC 2 Wire All Signal L J N 1327G6FP E 1827GA1327G7FP 1327G6FP 1327FP 1327G7FP 1827GA 1327G6FP 1327G6FP 1327FP 1327FP 1327G6FP E 1327FP 1827GA Custom Configuration AC Single Phase AC 3 Phase, 3 Wire DC 2 Circuit, 4 Wire DC 2 Wire With Ground A C B D E = Empty 1327 Series = Power 1827 Series = Ground 4800 Series = Signal 4827G6 1327FP 4827G6 4827G6 4827G64827G6 X 4827G6DC 2 Wire With 8 Signal 4827G6 1327G6FP 1327FP H 4827G6 1327G6FP 1327FPE U E Notes:

600 Volt Rating

  • UL 1977 - All Configurations
  • UL 6703A - Configuration B
  • IEC 60664 - All Configurations

1000 Volt Rating

  • IEC 60664 - Configuration U

www.andersonpower.com - 9 - CONTINUOUS CURRENT RATINGS - POWER CONTACT CODE SELECTION HOLDER LOCATIONS (VIEWS) Front Back Front Back Receptacle Plug 2 1 4 3 1 2 3 4 1 2 3 4 2 1 4 3 NOTES: 1. Current ratings under UL1977:

  • First number represents current rating per pole for 30°C temperature rise (25 / 38)
  • Second number is the maximum recommended current per pole based on a 25°C ambient (25 / 38) (Current ratings under UL 6703A, contact the factory) 2. Configuration H - N based on signal contacts crimped to #20 AWG wire and carrying 1 amp. 3. Denotes wire size not appropriate for power contact. 4. Shaded boxes are pending. 5. 1827GA housing should be used with 1830G1 or 1830G2 ground contact, depending on primary contacts. All signal housings (4850) available with up to two 4802G3 and two 4803G3 contacts. TEMPERATURE CHART 0 5 10 15 20 25 30 35 40 SPEC Pak® (4) Pole - Temperature Rise Based on 261G2 Contact Temperature (°C) Amperes #10 AWG #12 AWG #14 AWG

www.andersonpower.com - 10 - POWERPOLE® HOUSINGS & CONTACTS NOTE: LD - Low Detent 15/45 Powerpole® Contacts Loose Piece Package Quantity: Standard, 200 pieces - Bulk, 5,000 pieces Standard Bulk Part Number Part Number Description #16 to #20 AWG (1.0 to 0.5 mm²) 1332 1332-BK Individual-LD-Silver Plate 262G1-LPBK - Singulated Reel-LD-Tin Plate 262G2-LPBK - Singulated Reel-LD-Silver Plate #12 to #16 AWG (2.5 to 1.0 mm²) 1331 1331-BK Individual-LD-Silver Plate 261G1-LPBK - Singulated Reel-LD-Tin Plate #10 to #14 AWG (4 to 1.5 mm²) 261G2-LPBK - Singulated Reel-LD-Tin Plate 261G3-LPBK - Singulated Reel-LD-Silver Plate 200G1L-LPBK - Superflex, Sing. Reel-LD-Tin Plate Reel - 15/45 Powerpole ® Contacts Package Quantity 5,000 Part Number Description #16 to #20 AWG (1.0 to 0.5 mm²) 262G1 Reel-LD-Tin Plate 262G2 Reel-LD-Silver Plate #12 to #16 AWG (2.5 to 1.0 mm²) 261G1 Reel-LD-Tin Plate #10 to #14 AWG (4 to 1.5 mm²) 261G2 Reel-LD-Tin Plate 261G3 Reel-LD-Silver Plate #10 to #14 AWG (6 to 1.5mm²) 200G1L SuperFlex, Reel-LD-Tin Plate Fingerproof PP15/45 Housing Only Package Quantity: Standard, 200 pieces - Bulk, 2,500 pieces Standard Bulk Part Number Part Number Description 1327FP 1327FP-BK Red Housing 1327G5FP 1327G5FP-BK Green Housing 1327G6FP 1327G6FP-BK Black Housing 1327G7FP 1327G7FP-BK White Housing 1327G8FP 1327G8FP-BK Blue Housing 1327G16FP 1327G16FP-BK Yellow Housing Standard PP 15/45 Housing Only Package Quantity: Standard, 200 pieces - Bulk, 2,500 pieces Standard Bulk Part Number Part Number Description 1327 1327-BK Red Housing 1327G5 1327G5-BK Green Housing 1327G6 1327G6-BK Black Housing 1327G7 1327G7-BK White Housing 1327G8 1327G8-BK Blue Housing 1327G16 1327G16-BK Yellow Housing 1327G17 1327G17-BK Orange Housing 1327G18 1327G18-BK Gray Housing 1327G21 1327G21-BK Brown Housing 1327G22 1327G22-BK Pink Housing 1327G23 1327G23-BK Purple Housing Premate Ground PP15/45 Housing Only Package Quantity: Standard, 200 pieces - Bulk, 2,500 pieces Standard Bulk Part Number Part Number Description 1827GA 1827GA-BK Green Housing Premate Ground Contacts Loose Piece Package Quantity 200 Part Number Description #10 to #14 AWG (4 to 1.5 mm²) 1830G1-LPBK Singulated-LD-Tin Plate 1830G2-LPBK Singulated-LD-Silver Plate Reel Package Quantity 5,000 Part Number Description #10 to #14 AWG (4 to 1.5 mm²) 1830G1 Reel-LD-Tin Plate 1830G2 Reel-LD-Silver Plate Individual Singulated Open Barrel On a Reel CONTACT STYLES

www.andersonpower.com - 11 - PPMX (4800 SERIES) HOUSING & CONTACTS PP15/45 POWERPOLE® HOUSING STYLES * All Hand and Pneumatic Tools for use with Loose Piece contacts only. All reeled contacts can be ordered singulated, (Loose Piece) with the suffix “- LPBK” ** 1309G8 is a hand tool kit- includes dies and locators to make up 1309G2, 1309G3, &1309G6 APPLICATION TOOLING - POWERPOLE® 15 / 45 CONTACTS Powerpole® Fingerproof Housing Rib Feature Powerpole® Standard Housing Closed Nose Powerpole Premate Ground Housing Open Nose PPMX Housing

2 Socket & 2 Pin Contacts

1327 Series

1827 Series

4800 Series

Number Hand Tool* or Pneumatic Tool* Reeled Tin Part Number Reeled Silver Part Number ATS Applicator N/A 1332 N/A N/A N/A N/A 1331 N/A N/A N/A 262G1-LPBK 262G2-LPBK 261G1 262G2 1385520 200G2L-LPBK 200G4L-LPBK 200G2L 200G4L TBD 261G1-LPBK 261G4-LPBK 261G1 261G4 1385520 261G2-LPBK 261G3-LPBK 261G2 261G3 1385458 200G1L-LPBK 200G3L-LPBK 200G1L 200G3L 1385460 1830G1-LPBK 1830G2-LPBK 1830G1 1830G2 1385460 1367G1 N/A1309G3 or 1309G8 1309G6 or 1309G8 1309G2 or 1309G8** Contact Part Number APP® Hand Tool or Mil Std.Hand Tool (APP Part #) + Positioner + Pneumatic Tool for Locator / Turret 4802G3 4803G3 No Mil Std. (TL0005) TP0001PM1000G1 M22520/1-01 (TM0001) APPLICATION TOOLING - PPMX CONTACTS PPMX Signal Housing Package Quantity Standard, 25 pieces - Bulk, 1,000 pieces Standard Bulk Part Number Part Number Description 4827G6 4827G6-BK Black two piece housing PPMX Signal Contacts Package Quantity Standard, 50 pieces - Bulk, 2,000 pieces Loose Piece #20 to #24 AWG (0.50 to 0.25 mm²) Standard Bulk Part Number Part Number Description 4802G3 4802G3-BK Socket, Gold, 50 Micro-inches 4803G3 4803G3-BK Pin, Gold, 50 Micro-inches PPMX Signal Housing & Contact Kits Package Quantity Standard, 100 pieces

1 Black two piece housing, 2 Male Contacts,

2 Female Contacts

Part Number Part Number Description 4850G6 - 50 Micro-inches Gold Plated Contacts - Pin & Socket

www.andersonpower.com - 12 - Dimensions All Data Subject To Change Without Notice Patents with Patents Pending 15145 DS-SOLARSPAK REV 02 HEADQUARTERS: Anderson Power Products®, 13 Pratts Junction Road, Sterling, MA 01564-2305 USA T:978-422-3600 F:978-422-0128 EUROPE: Anderson Power Products® Ltd., Unit 3, Europa Court, Europa Boulevard, Westbrook, Warrington, Cheshire, WA5 7TN United Kingdom T: +44 (0) 1925 428390 F: +44 (0) 1925 520203 ASIA / PACIFIC: IDEAL Anderson Asia Pacific Ltd., Unit 922-928 Topsail Plaza, 11 On Sum Street, Shatin N.T., Hong Kong T:+(852) 2636 0836 F:+(852) 2635 9036 CHINA: IDEAL Anderson Technologies (Shenzhen) Ltd., Block A8 Tantou Western Industrial Park, Songgang Baoan District, Shenzhen, PR. China 518105 T: +(86) 755 2768 2118 F: +(86) 755 2768 2218 www.andersonpower.com [ 53.6 ] 2.11 [ 68.3 ] 2.69 PG 16 FEMALE THREAD [ 40.4 ] 1.59 INTERFACIAL GASKET [ 33.7 ] 1.33 [ 68.3 ] 2.69 [ 68.6 ] 2.70 [ 35.4 ] R1.36 SWEEP OF LATCH [ 123.6 ] 4.87 [ 38.7 ] 1.52 [ 29.4 ] 1.16 Top View Front View Side View Mated Side View Panel Cut Out Front View Side View Back View Top View Front View Side View Mated Side View PS - Plastic CT - Threaded Conduit CA - Push-in Conduit PF - Plastic PR - Right Angle Short Adapter Adapter Flex PG Front View Side View Front View Side View PLUG 4 POSITION FOR PP15/45 HOUSINGS PANEL MOUNT RECEPTACLE 4 POSITION FOR PP15/45 HOUSINGS INLINE RECEPTACLE 4 POSITION FOR PP15/45 HOUSINGS PG GLANDS RECEPTACLE COVER KIT PLUG COVER KIT [ 50.2 ] 1.98 [ 38.2 ] 1.50 [ 38.4 ] 1.51 [ 33.7 ] 1.33 [ 54.1 ] 2.13 [ 23.2 ] 0.91 [ 95.1 ] 3.74 [ 43.9 ] 1.73 [ 33.0 ] 1.30 [ 33.0 ] 1.30 [ 50.2 ] 1.98 [ 44.5 ] 1.75 [ 44.5 ] 1.75 [ 55.6 ] 2.19[ 44.5 ] 1.75 [ 50.3 ] 1.98