PE5P

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Conductive Polymer Aluminum Solid Capacitor s (Radial Type) RoHS MERITEK PE5P Series

FEATURES

 Low ESR  Rated voltage: 6.3VDC, 16VDC  Endurance: 5000hours at 105ºC PART NUMBER SYSTEM SPECIFICATIONS Each measurement shall be conducted at a temperature of 15ºC to 35ºC, and relative humidity of 45% to 85%. Furthermore, these measurements shall be preferably conducted at a temperature of 20ºC±2ºC, and relative humidity of 60% to 70%, while the capacitors shall be kept enough time in the measuring temperature. Parameter Standard Category temperature range -55º C~+105º C Capacitance tolerance ±20%(M) capacitance measured at 120Hz±10% Low Temperature Stability Impedance ratio Performance Impedance at 100kHz at -55º C±3ºC or -25º C±3ºC Endurance A capacitor shall be subjected to a temperature of 105º C±2ºC with test voltage applied for a period of 5,000+72/-0 hours and take out from the above condition to a temperature of 20ºC. After this test, that capacitor shall meet the characteristics as following. Besides, the applied voltage shall increase up from 0V to test voltage step by step (maximum 5 minutes), and the impedance of the source shall be equal to about 3Ω/V. Characteristics Performance Appearance No significant damage Capacitance change ≤ ±20% of the initial value tanδ ≤ 150% of the initial specified value ESR ≤ 150% of the initial specified value Leakage current ≤ the initial specified value Rated voltage (Vr) 6.3V 16V Surge voltage1 7.2V 18.4V Capacitance 220uF 680uF 820uF 330uF Leakage current2 277uA 857uA 1,033uA 1,056uA tanδ3 0.1 0.1 0.1 0.1 ESR4 15mΩ, max 12mΩ, max 8mΩ, max 13mΩ, max Rated ripple current5 3.16Arms 3.5Arms 4.7Arms 4.7Arms Dimension 6x6 6x8 6x10 8x9 NOTE: 1. Surge Voltage = Vr x 1.15 2. DC rated voltage shall be applied between anode and cathode lead wire terminations of a capacitor through 1kΩ protective resistance, and the leakage current shall be less than or equal to standard ratings after 2 minutes with the voltage reaching the rated value at 20ºC±2ºC. If leakage current is doubtful, measure it after performing voltage treatment, which shall contain the following steps: (1) Applied DC rated voltage to the capacitors for 60 minutes at 105ºC±2ºC (2) Cooled down to room temperature with applying voltage. (3) Discharged through a resistor of approximately 1Ω/V. 3. measured at 120Hz±10% 4. ESR measured under the following conditions, shall be less than or equal to standard ratings Equipment Agilent Technology 4263B or equivalent Test Fixture Agilent Technology 16047E or equivalent Compensation Short and Open compensation would be required. Short correction is performed using the shorting. plate made of 0.5 thickness copper plate with gold coating Signal Level 500mV Frequency 100kHz Measurement Point Point of lead wire within 1mm from the body Meritek Series 16VPE5P M331 0809 Rated Voltage Rated Capacitance Capacitance Tolerance: ±20% Case Size: (D) Diameter x (L) Length in mm Express in micro farad(uF), First two digits are significant figures, Third digit denotes number of zeros. ‘R’ denotes decimal point for values less than 10uF.

Conductive Polymer Aluminum Solid Capacitors (Radial Type) RoHS MERITEK PE5P Series 5. These current are rms values of sine wave of 100kHz/ 105ºC DIMENSIONS CONSTRUCTION Radial type capacitors shall be enclosed wound element, where anode and cathode foils with lead wire termination shall be winded together with separator, with conductive polymer electrolyte in a plastic coated aluminum case and sealed up tightly with rubber. RELIABILITY Item Standard Pull strength of lead wire terminations With the body of a capacitor fixed, the load list below shall be applied to the lead wire termination in its draw out direction, gradually up to the specified value and held for 10±1 seconds. After this test, that capacitor shall not appear any change defective in use. Case diameter (mm) Load strength (N) Load strength (kgf) Φ4 2.5 0.255 Φ6.3 5 0.51 Φ8 10 1.0 Φ10 10 1.0 Bending strength of lead wire terminations Bending strength load listed below shall be hung at the end of the lead wire termination, and the body of a capacitor shall be bent 90º and return to its original position. This operation shall be performed around 2 to 3 seconds. Then the body shall be bent 90° at the opposite direction and return to its original position at same speed. At this test, that capacitor shall no appear any change defective in use. Case diameter (mm) Load strength (N) Load strength (kgf) Φ4 1.25 0.218 Φ6.3 2.5 0.255 Φ8 5 0.51 Φ10 5 0.51 Vibration Vibration cycle should vary from 10 to 55Hz with total amplitude of 1.5mm and return to 10Hz in about 1 minute. Vibration applied to a capacitor should be three directions, which each perpendicular to the other two as longitudinal axis of capacitor set as z axis, and last for 2 hours in each direction. During this test, measuredelectrical value shall be stabilized when that capacitor is measured 5 times within 30 minutes before completion of test, and the appearance shall not appear any remarkable abnormality. A capacitor shall be fixed at the point of 4mm or less from the body, see below - Solderability A lead wire termination shall be dipped for 2±0.5 seconds in the flux of ethanol or isopropylalcohol solution (25±2%) of colophonium. Then that lead wire terminations shall be immersed to a solder (H60A, H60S or H63A) of 235±5ºC and up to the point 1.5mm to 2.0mm from the body and kept for 2±0.5 seconds, and pulling it out. After this test, at least 95% of circumferential surface of the dipped portion of termination shall be covered with new solder. Resistance to soldering heat A Capacitor shall be inserted to a printed circuit board having a thickness of 1.6mm to the point 1.5 to 2.0mm from the body. Then the lead wire termination shall be dipped for 5 to 10 seconds in the flux of ethanol solution (25±2%) of colophonium. And then the lead wire termination shall be immersed to the solder (H60A, H60S or H63A) of 260±5ºC and up to the point of the Printed circuit board and kept for Size 5x9 5x10 6x6 6x9 8x9 8x12 10x12 All Dimensions in mms Compositions Materials

1 Element

2 Seal Rubber

3 Aluminum tab Aluminum

4 Lead wire Tinned Lead

5 Case Plastic coated aluminum

≤ 30º ≤ 4mm 1.6mm thickness PCB soldering

Conductive Polymer Aluminum Solid Capacitors (Radial Type) RoHS MERITEK PE5P Series 10±1 seconds, and pulling it out. After this test, characteristics shall meet the value show below. Characteristics Performance Capacitance change Within ±5% of the value before test tanδ Not exceed specification Leakage current Not exceed specification Visual No remarkable abnormality Resistance to solvent A Capacitor shall be immersed for 30±5 seconds in isopropylalcohol at 20ºC to 25ºC and then pull it out. After this test, marking and visual shall meet the requirement Characteristics Performance Marking Easily readable Appearance Not appear any abnormality Damp heat, steady state A capacitor shall be subjected to a temperature of 60±2ºC and relative humidity of 90% to 95% without voltage applied for a period of 1000+24/-0 hours. Then that capacitor shall be take out from the above condition to a temperature of 20ºC and it shall meet the characteristics Characteristics Performance Appearance No significant damage Capacitance change ≤ ±20% of the initial value tanδ ≤ 150% of the initial specified value ESR ≤ 150% of the initial specified value Leakage current ≤ the initial specified value Surge voltage The following specifications shall be satisfied when the capacitors are restored to +20ºC after the surge voltage is applied at a cycle of 360 seconds which consists charge for 30±5 seconds through a protective resistor of 1kΩ and discharge for 330 seconds, for 1000 cycles at 105º C±2ºC. Characteristics Performance Appearance No significant damage Capacitance change ≤ ±20% of the initial value tanδ ≤ 150% of the initial specified value ESR ≤ 150% of the initial specified value Leakage current ≤ the initial specified value Cx v+- R1: protective resistor: 1kohmVoltmeter R2: protective resistor: 1kohm Capacitor under test Rapid temperature change The characteristics of a capacitor kept under the temperature cycle indicated below for 5 cycles 105ºC 0ºC -55ºC 30±3min 30±3min ≤ 3min≤ 3min and followed the steps - (1) Applied DC rated voltage to the capacitors for 60 minutes at 105º C±2º C (2) Cooled down to room temperature with applying voltage. (3) Discharged through a resistor of approximately 1Ω/V. shall meet the characteristics- Characteristics Performance Appearance No significant damage Capacitance change ≤ ±10% of the initial value tanδ ≤ the initial specified value ESR ≤ the initial specified value Leakage current ≤ the initial specified value

Conductive Polymer Aluminum Solid Capacitors (Radial Type) RoHS MERITEK PE5P Series INSTRUCTIONS OF CAPACITORS CAUTIONS ON USE OF CAPACITOR 1. POLARITY - Solid electrolytic capacitors are polarized capacitors. Use capacitors after verifying their positive and negative polarities. If these capacitors are installed in the reverse polarity, its life may shorten because of increasing leakage current or short circuit. 2. Types of circuits in which capacitors are prohibited from being used PE5P series may be heated by soldering to increase in its leakage current slightly. This may have some influence on the characteristics capacitors in the following circuits. (1) Time constant circuit (2) Coupling circuit (3) High impedance voltage holding circuit (4) Connection of two or more capacitors in series for higher withstand voltage. 3. OVER VOLTAGE - If PE5P series is applied a voltage higher than the rated voltage for an instantaneous period, it may be defected due to short circuit.Note that the voltage over the rated voltage must not be applied to capacitors. 4. REPEAT OF RAPID CHARGING AND DISCHARGING - If PE5P series is used in a rapid charging and discharging circuit or receive the flow of excess rush current, its life may shorten by large leakage current or short circuit.The charging and discharging current through PE5P series should be less than 10A. 5. SOLDERING - Capacitors should be soldered under the soldering conditions defined in the delivery specifications. Some improper soldering condition may cause the leakage current of capacitors to increase or other parameters to change. 6. USE OF CAPACITORS FOR INDUSTRIAL EQUIPMENT - When capacitors are used for industrial equipment, the circuits should be designed to have sufficient margins in the ratings of capacitors including capacitance and impedance. Without sufficient margins in the characteristics, the reliability of the capacitors may be reduced by their shorter life. Always contact us if you want to use capacitors for equipment affecting human lives such as space, aviation, atomic power, and medical devices. Never use capacitors for the used without our prior approval. NOTES ON CIRCUIT DESIGNS FOR CAPACITORS 1. RATING AND PERFORMANCE - Use capacitors within the rating and performance ranges defined in the brochures and delivery specification of capacitors after checking the operating and installation environments. 2. OPERATING TEMPERATURE - If PE5P series is used at a temperature higher than the upper specified temperature (105ºC), its life may be remarkably shortened or the leakage current may increase to cause defective. 3. RIPPLE CURRENT - Never make current larger than the rated ripple current through PE5P series. If excess ripple current flows through PE5P series, internal heat may be generated largely to make its life shortened or cause it to be defected due to short circuit. 4. LEAKAGE CURRENT - Depending on the soldering conditions, the leakage current of PE5P series may increase slightly. The application of DC voltage enables the capacitors to be repaired by itself. This leads the leakage current to be smaller gradually. The leakage current can be reduced fast if the DC voltage, which is less than the rating voltage, is applied at the temperature close to the upper specified temperature. 5. APPLIED VOLTAGE - (1) To secure the reliability of capacitors, it is recommended that the voltage applied to them should be less than 80% of the rated voltage. (2) The peak value of the ripple voltage superimposed with the DC voltage should be less than the rated voltage. 6. FAILURE MODE - PE5P series contains a conductive polymer as material of cathode electrode. Therefore, like other solid electrolyte capacitors, the life ends mostly due to random failure mode, mainly short circuit. If a current continuously flow through the capacitor due to short circuit, the capacitor would be overheated higher than 300ºC and then aluminum case of the capacitor would be removed by increasing internal pressure due to the vaporization of materials. 7. INSULATION - (1) Plastic coated case of capacitors is not secured to insulate. Do not use capacitors in PE5Ps requiring insulation. (2) Isolate the case of PE5P series from the positive and negative terminals and adjacent circuit patterns. 8. DESIGN OF PRINTED CIRCUIT BOARD - Take note on the following subjects when capacitors are installed on printed circuit boards: (1) Verify that the lead spacing fit hole pitches on printed circuit board. (2) Do not place heating components on boards to be close to capacitors or in the backside of them. (3) If capacitors are mounted on a double-sided PC board, design the board so that extra or through holes may not be opened below them. 9. PARALLEL CONNECTION -If PE5P series is connected with another type of a capacitor in parallel, larger ripple current may flow through one of capacitors. Take the current balance among them into account in circuit designs. 10. USING TEMPERATURE AND FREQUENCY - The electric characteristics of capacitors depend on the variations of the ambient temperature and frequency. Check the variations in designing circuits. NOTES ON INSTALLATION OF CAPACITORS 1. NOTES ON PRE-INSTALLATION OF CAPACITORS - (1) Do not reuse capacitors installed in a unit with the power supply turned on for another unit. No used capacitors shall be reused excluding those removed to measure their electric characteristics in periodical inspection. (2) If PE5P series stored for a long period may often increase in its leakage current, connect a resistor of approximately 1kΩ to the capacitors for voltage treatment. 2. NOTES AT INSTALLATION OF CAPACITORS - (1) Install capacitors in a unit after confirming that their ratings (rated capacitance and rated voltages) meet the conditions of the unit. (2) Install capacitors in the correct polarities. (3) Take care not to drop capacitors on floors. Do not use capacitors dropped on floors. (4) Do not deform capacitors to install them in units. (5) Install PE5P series on a printed circuit board after confirming that its lead pitch is equivalent to the corresponding hole pitch. (6) At the picking, mounting, and locating by an automatic inserter or the cutting of the leads of PE5P series by an automatic

Conductive Polymer Aluminum Solid Capacitors (Radial Type) RoHS MERITEK PE5P Series 260ºC Time(sec) Temperature (º C) 120ºC 10sec90sec mounter, some stress may be applied to the PE5P series. Take note on the shock. (7) Do not apply any excess force with the terminals of capacitors. 3. HEATING - In preheating or heating for adhesion and fixing of other electronic components, the temperature put to capacitors should be less than 120ºC. The total heating period should be shorter the 90 seconds.

4 SOLDERING BY SOLDERING IRON -

(1) Capacitors should be soldered under the conditions as follows: The iron tip at the temperature of 400±10ºC or less may be put to each lead of PE5P series for shorter than 3+1 seconds. (2) The lead wire terminations of capacitors may be required to be processed because the distance between the terminals is not equivalent to that of corresponding holes on the printed circuit board. Process the terminations so that no stress may be applied to the capacitors itself before soldering. (3) Do not make the tip of a soldering iron be in contact with capacitors themselves. (4) The leakage current of soldered capacitors may increase slightly depending on several conditions including pre-heating, soldering temperature and period, and board material and thickness. However, the leakage current decreases gradually by the self-repair characteristic of capacitors when they are used with voltage application. 5. FLOW SOLDERING - (1) Do not dip capacitors themselves into melted solder in soldering. Only provide soldering for the board surface in the backside of the surface on which the capacitors are mount (2) Solder capacitors under the soldering conditions as follows. (a) Pre-heat condition: atmosphere temperature 120°C or less for up to 90 seconds (b) Soldering condition: solder temperature 260°C or less for up to 10 seconds. (3) Note that flux may not adhere to any substances except lead wires. (4) Do not make any other components fallen at capacitors in soldering. 6. HANDLING OF CAPACITORS AFTER SOLDERING - (1) Do not incline, bend, and twist capacitors. (2) Do not grab capacitors as a handle to carry the printed circuit board. (3) Do not hit objects against capacitors. When printed circuit boards are piled up, do not make them and/or other components be in contact with capacitors. (4) Do not drop printed circuit boards with capacitors installed. 7. CLEANING OF PRINTED CIRCUIT BOARD - As long as the cleaning agents prescribed in the catalogue or the specification sheet are used, the cleaning does not give the capacitors any damage.For CFCs substitutions and other cleaning agents, consult us before actual use. 8. FIXING AND COATING MATERIALS - Contact us for fixing and coating materials appropriate for capacitors and their heat curing conditions. NOTES ON USE OF CAPACITORS IN UNIT (1) Never make your fingers contact with the lead wire terminations of capacitors. (2) Do not make lead wire terminations of PE5P series to be in contact with each other through an conductor. Do not put conductive liquid such as acid and alkali solutions on capacitors. (3) Confirm that the unit including capacitors is placed in properconditions. Do not place the unit in the following PE5Ps: (a) PE5P in which they are directly exposed to water, brine, or oil or in condensation status. (b) PE5P filled with poisonous gases including hydrogen sulfide, sulfurous acid, nitrous acid, chlorine and ammonia. (c) PE5P to which ultraviolet and/or radial rays are radiated. (4) Provide aging for a unit containing capacitors within the period defined for them. (5) It is recommended to use a unit containing capacitors in the normal temperature range of 15ºC to 35ºC and the normal humidity range of 75% or less. ACTION AT EMERGENCY (1) At the occurrence of short circuit in PE5P series, some heat is generated from it if the short-current rather small. If the short current exceeds the above value, the capacitor is heated excessively. If so, turn off the powerof the unit without your face and hands being close to the capacitors. (2) Never lick the electrolyte of conductive polymer in capacitors. If the electrolyte is put on your skin, wash it away carefully with soap. (3) The materials of seal rubber used for capacitors are flammable. If an adjacent component is burned, seal rubber of the capacitors may burn. Take sufficient note on the installation procedures and locations of capacitors and the pattern designs of printed circuit boards. STORAGE (1) Store capacitors in an PE5P in the temperature range between 15ºC to 35ºC and the relative humidity of 75% or less without direct sunshine. In addition, store them in the package states if possible. (2) Capacitors should be stored for up to one year to maintain their good soldering features and characteristics. (3) Capacitors are recommended that you shall open the bag just before use and capacitors shall be used up. If some quantity was not need, please seal it with adhesive tape. (4) Never store capacitors in any PE5P in which they are directly exposed to water, brine, or oil or in condensation status. (5) Never store capacitors in any PE5P filled with poisonous gases including hydrogen sulfide, sulfurous acid, nitrousacid, chlorine, and ammonia. (6) Never store capacitors in any PE5P to which ultraviolet and/or radial rays are radiated. EXHAUSTION OF CAPACITORS Capacitors are composed of organic compounds, resins and metals. Request an industrial dispose company to dispose of used Capacitors. PACKAGE The capacitors should be packed in the following quantities listed -

Conductive Polymer Aluminum Solid Capacitors (Radial Type) RoHS MERITEK PE5P Series Case size PE bag inner box outer box Φ6x6 500 PCS 12 bags (6,000 PCS) 5 inner boxes (30,000 PCS) Φ6x9 500 PCS 8 bags (4,000 PCS) 5 inner boxes (20,000 PCS) Φ8x9 500 PCS 6 bags (3,000 PCS) 5 inner boxes (15,000 PCS) Φ8x12 500 PCS 4 bags (2,000 PCS) 5 inner boxes (10,000 PCS) Φ10 500 PCS 4 bags (2,000 PCS) 5 inner boxes (10,000 PCS)