PD30CTBR20BPA2IO

PD30CTBX20BPXXIO CARLOGAVAZZI | Alldatasheet

Document overview

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Technical content

Carlo Gavazzi Industri A/S PD30CTBx20BPxxIO - IO-Link PD30CTBx20BPxxIO ENG 03/05/2021 Photoelectric Background Suppression sensors with IO-Link communication

Description

The PD30CTBx20BPxxIO are a part of the latest generation of high performance photoelectric sensors designed to solve most detection tasks due to the new IO-Link features. The sensors are implemented in the compact 10 x 20 x 30 mm ABS housing that are acknoledged world wide. New implemented functions with weight on functionality, reliability, Predictive maintenance make these sensors ideal for Industry 4.0. Benefits

• Red or infrared Background suppression sensor with IO-Link with a adjustable distance of 25 to 200 mm, either by trimmer or via IO-Link.
• Application functions: Pattern Recognition, Speed & Length, Divider function and Object & Gap Monitoring.
• Neighbour Immunity, selectable up to 3 sensors
• Easy customization to specific OEM requests by use of the build in IO-Link functionalities.
• The output can be operated either as a standard switching output or in IO-Link mode.
• Fully configurable via output IO-Link v 1.1. Electrical outputs can be configured as PNP / NPN / Push-Pull / External input, normally open or normally closed.
• Timer functions can be set, such as ON-delay, Off- delay, and one shots.
• Logging functions: Temperatures, detecting counter, power cycles and operating hours.
• Detection modes Single point, two point, windows and foreground suppression (FGS) mode.
• Logic functions: AND, OR, XOR and Gated SR-FF.
• Analogue output: In IO-Link mode the sensor will generate 16 bit analogue process data output representing various selectable process data such as received signal level.

Applications

Pattern Recognition: An easy way to verify that a product is manufactured to the specification e.g. Furniture production where tabs or holes has to be with a defined pattern. Speed and Length: Monitor the speed and length of an object on a conveyour for e.g. sorting on size. Divider function: A de-central counting function that gives a signal when a preset count level is reached e.g. when a certain items are packed in a carton box it ask for a new box. Object and Gap Monitoring : Function that can sort out good objects and gaps between them so e.g. a packaging machine only reveive objects with the correct size and gaps. Main functions

• Detects presence or absence of objects that cut off the light from the emitter
• The detection distance is very independent of the colour of the object to detect.
• The sensor can be operated in IO-Link mode once connected to an IO-Link master or in standard I/O mode.
• Received sensing distance as process data.

Carlo Gavazzi Industri A/S PD30CTBx20BPxxIO - IO-Link PD30CTBx20BPxxIO ENG 03/05/2021

• Neighbor inference protection.
• Sensing distance by potentiometer, teach by wire or by IO-link parameter.
• Quality of Run and Quality of Teach result.
• Temperature date for preventive maintenance.
• Front-end check for preventive maintenance. Adjustable parameters via IO-Link interface:
• Sensing distance and hysteresis.
• Sensing modes: single point or two point or window mode.
• Timer functions, e.g.: On-delay, Off delay, One shot leading edge or trailing edge.
• Logic functions such as: AND, OR, X-OR and SR-FF.
• External input.
• Logging functions: Maximum temperatures, minimum temperatures, operating hours, operating cycles, power cycles, minutes above maximum temperature, minutes below minimum temperature, etc.
• Auto hysteresis
• Special functions: Pattern Recognition, Speed & Length, Divider function and Object & Gap Monitoring. References Product selection key PD30CTB 20BP IO Enter the code option instead of Code Option Description P - Sensing principle: Photoelectric sensor D - Rectangular housing 30 - Length of housing C - Plastic housing T - Top trimmer B - Background suppression I infrared light R Red light 20 - Sensing distance: 200 mm B - Selectable functions: NPN, PNP, Push-Pull, External Input (only pin 2) or External teach input (only pin 2) P - Selectable: N.O. or N.C. A2 Cable, 2 m M5 Connector M8 IO - IO-Link version

Carlo Gavazzi Industri A/S PD30CTBx20BPxxIO - IO-Link PD30CTBx20BPxxIO ENG 03/05/2021 Type selection Connec- tion Housing Light type Code Cable Plastic housing Infrared PD30CTBI20BPA2IO Plug Plastic housing Infrared PD30CTBI20BPM5IO Cable Plastic housing Red PD30CTBR20BPA2IO Plug Plastic housing Red PD30CTBR20BPM5IO

Carlo Gavazzi Industri A/S PD30CTBx20BPxxIO - IO-Link PD30CTBx20BPxxIO ENG 03/05/2021 Structure C B D A E F C B D A E G Fig. 1 Cable Fig. 2 Plug Fig. 3 "M8-plug" Pin numbers A Sensitivity adjustment (Top trimmer) G M8, 4-pin male connector B Yellow LED 1 Brown C Green LED 2 White D M3 Fixing holes for sensor mounting 3 Blue E Sensing window 4 Black F 2 m, 4 wire PVC Ø 3.3 mm cable

Carlo Gavazzi Industri A/S PD30CTBx20BPxxIO - IO-Link PD30CTBx20BPxxIO ENG 03/05/2021 Sensing Detection S.P.1 (trimmer/IO-Link) S.P.2 Hysteresis (man./auto) Logic Single point Two point Windows FGS S.P.1 S.P.2 Hysteresis Logic Single point Two point Windows FGS 3. Temperature 4. Dust 1 5. Dust 2 6. EXT-Input Selector A Logic A - B Time delay Output inverter Sensor output One of 1 to 7 AND, OR, XOR, S-R ON, OFF One-shot N.O., N.C. NPN, PNP, Push-Pull Selector B Logic A - B Time delay Output inverter Sensor output One of 1 to 7 AND, OR, XOR, S-R ON, OFF One-shot N.O., N.C. NPN, PNP, Push-Pull EXT-Input A B A B SO1 SO2 EXT- Input 1. SSC1 2. SSC2 Sensor front SSC1 SSC2 Pattern Recognition Object & Gap Monitoring Speed & Length Diveder function or oror 7. Aplication functions

Carlo Gavazzi Industri A/S PD30CTBx20BPxxIO - IO-Link PD30CTBx20BPxxIO ENG 03/05/2021 Sensor switching channel SSC1 and SSC2 SSC1

• Enabled
• Disabled Factory settings: Enabled SSC2
• Enabled
• Disabled Factory settings: Enabled Set Point 1 (SP1) • 20 ... 225 Factory settings: 200 (Approx. 200 mm @ Rererence target 90% reflection) Set Point 2 (SP2) • 20 ... 225 Factory settings: 20 (Approx. 20 mm @ Rererence target 90% reflection) Switching logic
• High active
• Low active Factory settings: High active Switching mode SSC1
• Deactivated
• Single point mode
• Two point mode
• Windows mode
• FGS mode Factory settings: Single point mode SSC2
• Deactivated
• Single point mode
• Two point mode
• Windows mode
• FGS mode Factory settings: Single point mode Rated operating distance (Sn) ≤ 200 mm Reference target, white paper with 90 % reflectivity, Size 200x200 mm Maximum detection distance ≤ 200 mm White object 90% reflection ≤ 200 mm Grey object 18% reflection ≤ 200 mm Black object 6% reflection Cutoff distance 20...250 mm Factory settings: 250 mm Measured distance beyond Cutoff distance, will be truncated to Cutoff distance. Cutoff distance value will also be used when an object cannot be detected. Sensitivity control ( selectable be- tween)
• IO-Link Adjustment (SSC1)
• Trimmer Input (SSC1)
• Teach by wire (SSC1) Factory settings: Trimmer Input Sensitivity adjustment 23 mm ... 210 mm Single-turn potentiometer Blind zone ≤ 10 mm White object 90% reflection ≤ 12 mm Grey object 18% reflection ≤ 14 mm Black object 6% reflection Light source / Light type 620 nm / Red modulated PD30CTBR20BPxxIO 850 nm / Infrared modulated PD30CTBI20BPxxIO Detection angle ± 1.2° @ half sensing distance @ 100 mm Light spot size Ø 6.8 mm @ 100 mm Emitter beam angle ± 2.0° @ 100 mm Adjustable distance 20 ... 225 mm Factory settings: SP1 200 and SP2 White object 90% reflection 20 ... 225 mm Factory settings: SP1 200 and SP2 Grey object 18% reflection 20 ... 225 mm Factory settings: SP1 200 and SP2 Black object 6% reflection Hysteresis (H) Manual Automatic Adjustable by IO-Link
• 2 mm ... 225 mm Factory settings: 14 mm Detection filter This function can increase the immunity towards unstable targets and electromagnetic disturbances: Value can be set from 1 to 255. Factory settings: 1 (1 is max. operating frequency and 255 is min. operating frequency)

Carlo Gavazzi Industri A/S PD30CTBx20BPxxIO - IO-Link PD30CTBx20BPxxIO ENG 03/05/2021 Mutual Inteference Protection

• MIP Off
• One channel
• 2 channels - CH A
• 2 channels - CH B
• 3 channels - CH A
• 3 channels - CH B
• 3 channels - CH C Factory settings: MIP Off Application functions Selectable dedicated applications
• No application
• Pattern Recognition
• Speed and Length
• Divider function
• Object and Gap Monitoring Factory settings: No application Pattern Recognition Function description The Pattern recognition function detects a pattern (e.g. a row of holes or pins) and compare the order with a pre-teached reference pattern. Conditions Two sensors (Main sensor and Trigger sensor) are needed for this function. Settings
• The Trigger sensor has to detect the full length of the body that contains the pattern.
• The Main sensor has to be aimed at the e.g. holes or pins that constitute the pattern. Speed and Length Function description This function is designed to monitor the length of an object as well as the speed of a conveyour belt. The actual value if the length in [mm] and the speed in [mm/s] are directly available on the IO-Link master. Conditions Two sensors (Main sensor and Trigger sensor) are needed for this function. Settings Distance between sensors. 25 ... 150 mm Factory settings: 100 mm Divider function Function description This function can be used to e.g. monitor how many items that are packed into a carton box. Once the preset number is reached the sensor gives an output so the full box can be replaced. Conditions Only one sensor is needed for this function. Settings A counter value must be set in the sensor. Counter limit. 1...60 000 Factory settings: 5

Carlo Gavazzi Industri A/S PD30CTBx20BPxxIO - IO-Link PD30CTBx20BPxxIO ENG 03/05/2021 Object and Gap Monitoring Function description This function is designed to monitor, that the length of an object and the gap between the following object on a conveyer belt, are witin certain limits. Conditions Only one sensor is needed for this function. Settings An acceptable minimum and maximum time [ms] mus be set for both the object size a gap size between two objects represented by the time it takes to pass the sensor. Object minimum time. 10...60 000 ms Factory settings: 500 ms Object maximum time. 10...60 000 ms Factory settings: 10 000 ms Gap minimum time. 10...60 000 ms Factory settings: 500 ms Gap maximum time. 10...60 000 ms Factory settings: 10 000 ms Outputs Output 1 is active when an object is outside the set limits. Output 2 is active when the gap between two objects is outside the set limits. Alarm settings Safe limits SSC1

• 0 ... 100 % of actual SP Factory settings: 5% SSC2
• 0 ... 100 % of actual SP Factory settings: 5% Dust alarm Safe limits are used for dust alarm level. Temperature alarm
• High threshold -50 ... +150 °C
• Low threshold -50 ... +150 °C Factory settings: High value 70 °C Low value -20 °C Detection diagram Y X E F

Carlo Gavazzi Industri A/S PD30CTBx20BPxxIO - IO-Link PD30CTBx20BPxxIO ENG 03/05/2021 0.0 0.06 2.0 0.08 -0.02 3.9 0.10 -0.10 -0.04 5.9 7.9 9.8 100 15050 250 2.5 200 2.0 1.5 -1.5 -2.0 -2.5 B C D 1.0 0.5 -1.0 -0.5 0,04 0.02 -0.06 -0.08 0.0 0.12 2.0 -0.04 3.9 0.16 -0.16 -0.08 5.9 7.9 9.8 100 15050 250 200 B C D 0,08 0.04 -0.12 Fig. 4 PD30CTBR20BPxxIO Fig. 5 PD30CTBI20BPxxIO A Detection width (mm) D Sensing range (inches) B Sensing range (mm) E Sensor C Detection width (inches) F Object 25 x 25 mm, White 90% Accuracy Temperature drift ≤ 0.2%/ºC Sensing conditions A B C 10% 12% 14% 16% 05 01 00 1502 00 250 A B C 10% 12% 14% 16% 05 01 00 1502 00 250 Fig. 6 PD30CTBR20BPxxIO Fig. 7 PD30CTBI20BPxxIO A Distance from background (%) (Black on white 6%/90%) B White background 90% (mm) (Grey on white 18%/90%) C White background 90% (inches) (White on white 90%/90%)

Carlo Gavazzi Industri A/S PD30CTBx20BPxxIO - IO-Link PD30CTBx20BPxxIO ENG 03/05/2021

Features

Rated operational voltage (UB) 10 ... 30 VDC (ripple included) Ripple (Urpp ) ≤ 10% No load supply current (Io) ≤ 35 mA @ UB min. ≤ 15 mA @ UB max. Power-ON delay (tv) ≤ 150 ms Input selector Input selector Channel A

• Deactivated
• SSC1
• SSC2
• Dust alarm 1
• Dust alarm 2
• Temperature alarm
• External input
• Application functions Factory settings: SSC1 Channel B
• Deactivated
• SSC1
• SSC2
• Dust alarm 1
• Dust alarm 2
• Temperature alarm
• External input
• Application functions Factory settings: SSC1 Logic functions Logic functions Channel A + B for SO1
• Direct
• AND
• OR
• X-OR
• SR-FF Factory settings: Direct Channel A + B for SO2
• Direct
• AND
• OR
• X-OR
• SR-FF Factory settings: Direct

Carlo Gavazzi Industri A/S PD30CTBx20BPxxIO - IO-Link PD30CTBx20BPxxIO ENG 03/05/2021 Time delays Timer mode For SO1

• Disabled
• ON delay
• OFF delay
• ON delay and OFF delay
• One-shot leading edge
• One-shot trailing edge Factory settings: Disabled For SO2
• Disabled
• ON delay
• OFF delay
• ON delay and OFF delay
• One-shot leading edge
• One-shot trailing edge Factory settings: Disabled Timer scale For SO1
• [ms]
• [s]
• [min] Factory settings: ms For SO2
• [ms]
• [s]
• [min] Factory settings: ms Timer value For SO1
• 0 ... 32 767 Factory settings: 0 For SO2
• 0 ... 32 767 Factory settings: 0 Outputs Sensor output For SO1 Pin 4 Black wire
• Disabled output
• NPN
• PNP
• Push-Pull Factory settings: PNP For SO2 Pin 2 White wire
• Disabled output
• NPN
• PNP
• Push-Pull
• External input, active high
• External input, active low
• External teach
• Mute input Factory settings: PNP Output Inverter For SO1 Pin 4 Black wire
• N.O.
• N.C. Factory settings: N.O. For SO2 Pin 2 White wire
• N.O.
• N.C. Factory settings: N.C. Rated operational current (Ie) ≤ 100mA (continuous) pr. output 100 mA @ 100 nF Load (Short-time) pr. output OFF-state current (Ir) ≤ 50 μA Minimum operational current (Im) > 0,5 mA Voltage drop (Ud) ≤ 1.0 VDC @ 100 mA Protection Short circuit, reverse polarity, transients Utilization category DC-12 Control of resistive loads and solid- state loads with optical isolation DC-13 Control of electromagnets Capacitive load 100 nF @ 100 mA, 24 VDC Operation diagram For default factory sensor Tv = Power-ON delay

Carlo Gavazzi Industri A/S PD30CTBx20BPxxIO - IO-Link PD30CTBx20BPxxIO ENG 03/05/2021 Power supply ON Target (Object) Present Break output (N.C.) ON Tv Make output (N.O.) ON Tv Response times Operating frequency (f) ≤ 500 Hz Response times ≤ 1 ms OFF-ON (tON) ≤ 1 ms ON-OFF (tOFF) Indication Green LED Yellow LED Power Function SIO and IO-Link mode ON ON ON ON (stable)* SSC1 ON OFF ON OFF (stable)* SSC1 OFF OFF OFF OFF (Not stable) SSC1 Flashing 1 Hz (10% or 90% du- tycycle ) - ON Connected via IO-Link - Flashing 10 Hz 50% dutycycle ON Output short-circuit Flashing 0.5…20 Hz 50% dutycycle ON Timer triggered indication SIO mode only Flashing 1 HZ ON 100 ms OFF 900 ms ON External teach by wire. Only for single point mode. Flashing 1 HZ ON 900 ms OFF 100 ms ON Teach time window (3 - 6 sec). Flashing 10 HZ ON 50 ms OFF 50 ms Flashing for 2 sec ON Teach time out (12 sec). Flashing 2 HZ ON 250 ms OFF 250 ms Flashing for 2 sec ON Teach successful. O-Link mode only Flashing 1 HZ ON 900 ms OFF 100 ms - ON Sensor is in IO-Link mode. Flashing 2 Hz 50% dutycycle ON Find my sensor *See operation diagram

Carlo Gavazzi Industri A/S PD30CTBx20BPxxIO - IO-Link PD30CTBx20BPxxIO ENG 03/05/2021 LED indication LED indication selection

• LED indication inactive
• LED indication active
• Find my sensor Factory settings: LED indication active Environmental Ambient humidity range 35% ... 95% Operating 2) 35% ... 95% Storage 2) Ambient light ≤ 65 000 lux @ 3000 … 3200 °K Vibration 10 ...150 Hz, 1.0 mm/15 g EN 60068-2-6 Shock 30 gn / 11 ms, 3 pos, 3 neg per axis EN60068-2-27 Drop test 2 x 1 m and 100 x 0.5 m EN 60068-2-31 Rated insulation voltage (Ui) 50 VDC Dielectric insulation voltage ≥ 500 VAC rms 50/60 Hz for 1 min. Rated impulse withstand voltage >1 kV (with 500 Ω) 1.2/50 μs Pollution degree 3 IEC60664, 60664A; EN60947-1 Overvoltage category III IEC60664; EN60947-1 Degree of protection IP67 IEC60539; EN60947-1 NEMA Enclosure Types 1 NEMA 250 1) Do not bend the cable in temperatures below -10°C 2) With no icing or condensation EMC Electrostatic discharge immunity test ± 8 kV @ air discharge or ± 4 kV @ contact discharge IEC 61000-4-2; EN60947-1 Electromagnetic field immunity 10 V/m IEC 61000-4-3; EN60947-1 Fast transient immunity ±2 kV / 5 kHz IEC 61000-4-4; EN60947-1 Wire-conducted noise 10 Vrms IEC 61000-4-3; EN60947-1 Power frequency magnetic field im- munity test Continuous: >30 A/m, 28 µ tesla Short-time: >300 A/m, 280 µ tesla IEC 61000-4-8; EN60947-1

Carlo Gavazzi Industri A/S PD30CTBx20BPxxIO - IO-Link PD30CTBx20BPxxIO ENG 03/05/2021 Diagnostic parameters Function Unit Range Sensor Diagnostics Frontend Failure 0 0 or 1 Memory Failure 0 0 or 1 Temperature Diagnostics Current temperature [°C] -50 ... +150 Maximum temperature - All time high [°C] -50 ... +150 Minimum temperature - All time low [°C] -50 ... +150 Maximum temperature - Since last power-up [°C] -50 ... +150 Minimum temperature - Since last power-up [°C] -50 ... +150 Minutes above Maximum Temperature [min] 0 … 2 147 483 647 Minutes below Minimum Temperature [min] 0 … 2 147 483 647 Operating Diagnostic Operating Hours [h] 0 … 2 147 483 647 Number of Power Cycles [cycles] 0 … 2 147 483 647 Detection counter SSC1 [cycles] 0 … 2 147 483 647 Maintenaince event counter [cycles] 0 … 2 147 483 647 Download counter [counts] 0 …65 536 Quality of Teach - 0 ... 255% Quality of Run - 0 ... 255% Error Count [counts] 0 …65 536 Device Status 0 = Device is operating properly 1 = Maintenance required 2 = Out-of-specification 3 = Functional-Check 4 = Failure Factory settings: 0 Events Configuration Events Factory default setting Maintenaince Event Inactive Temperature fault event Inactive Temperature over-run Inactive Temperature under-run Inactive Short circuit Inactive

Carlo Gavazzi Industri A/S PD30CTBx20BPxxIO - IO-Link PD30CTBx20BPxxIO ENG 03/05/2021 Observation menu Process Data Factory default setting Analogue value Analogue value Inactive Analogue value normal Factory settings Analogue value as Object Length Analogue value as Object Speed Analogue value as Counter value Excess gain Inactive SO1, Switching output 1 Active SO2, Switching output 2 Active SSC1, Sensor switching channel 1 Inactive SSC2, Sensor switching channel 2 Inactive DA1, Dust alarm SSC1 Inactive DA2, Dust alarm SSC2 Inactive TA, Temperature alarm Inactive SC, Short circuit Inactive Process data structure 4 Bytes, Analogue value 16 ... 31 (16 bit) Byte 0 31 30 29 28 27 26 25 24 MSB - - - - - - - Byte 1 23 22 21 20 19 18 17 16 - - - - - - - LSB Byte 2 15 14 13 12 11 10 9 8 - - SC TA DA2 DA1 SSC2 SSC1 Byte 3 7 6 5 4 3 2 1 0 AFO1 - - - - - SO2 SO1

Carlo Gavazzi Industri A/S PD30CTBx20BPxxIO - IO-Link PD30CTBx20BPxxIO ENG 03/05/2021 Mechanics/electronics Connection Cable 2 m, 4-wire 4 x 0.14 mm2, Ø = 3.3 mm, PVC, Black Plug M8, 4-pin, male Wiring 3 BU 2 WH 4 BK

1 BN V

V A B BN BK WH BU A B Brown Black White Blue OUT/IO-Link IN/OUT Housing Body ABS Front glass PMMA, Red Trimmer shaft POM, Grey Indication TPU, Transparent Sealing NBR70 Dimensions 10 x 30 x 20 mm Weight ≤ 50 g Cable version ≤ 20 g Plug version

Carlo Gavazzi Industri A/S PD30CTBx20BPxxIO - IO-Link PD30CTBx20BPxxIO ENG 03/05/2021 Dimensions 25.4 1.1 5.55.5 17 10.8 10.6 10.622 Emitter Receiver Fig. 8 Cable 25.4 1.1 5.55.5 17 10.8 10.6 10.622 10.25 Emitter Receiver Fig. 9 Plug

Carlo Gavazzi Industri A/S PD30CTBx20BPxxIO - IO-Link PD30CTBx20BPxxIO ENG 03/05/2021 Compatibility and conformity Approvals and markings General reference Sensor designed according to EN60947-5-2 MTTFd 138.5 years EN ISO 13849-1, SN 29500 CE-marking Approvals (UL508) IO-Link IO-Link revision 1.1 Transmission rate COM2 (38.4 kbaud) SDCI-Norm IEC 61131-9 Profile Smart sensor profile 2nd edition, common profile Min. cycle time 5 ms SIO mode Yes Min. master port class A (4-pin) Process data length 32 bit

Carlo Gavazzi Industri A/S PD30CTBx20BPxxIO - IO-Link PD30CTBx20BPxxIO ENG 03/05/2021 Delivery contents and accessories Delivery contents

• Photoelectric switch: PD30CTBx20BPxxIO
• Screwdriver
• Packaging: Plastic bag Accessories
• Mounting bracket: APD30-MB1 or APD30-MB2 to be purchased separately Further information Information Where to find it QR IO-Link manual http://cga.pub/?93ec5c Mounting brackets http://cga.pub/?6fa29a Connectors http://cga.pub/?0aae3e COPYRIGHT ©2021 Content subject to change. Download the PDF: www.gavazziautomation.com