MIL-C-26482_V01 ITT | Alldatasheet

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ca_A1-A163.qxd:Layout 1 2/9/11 7:48 PM Page 1

A-39www.ittcannon.com Dimensions shown in inches (mm) Specifications and dimensions subject to change Circular A KPSE High performance crimp contact connectors KPSE High performance crimp contact connectors

  • High performance
  • Crimp termination
  • Closed entry socket contacts Series KPSE environmental, miniature circu- lar, quick disconnect connectors are designed for the exacting requirements of today’s electronic industry. They are intermateable, intermountable and interchangeable with all connectors manu- factured acc. to MIL-C-26482 and VG95328.

1 Standard MIL-C-26482 mates with any

connector designed to MIL-C-26482 and VG 95328.

2 Crimp, snap-in contacts are designed to MIL-C-

39029 and can be crimped with the standard M22520/1 crimp tool. Closed-entry socket contacts eliminate dam- age from abuse by test probes and help to correct any misaligned pins during engagement Contact insertion is accomplished from the rear of the connector. When the contact is fully inserted, the clip tines snap securely behind the contact shoulder. Contact extraction is accomplished with a front-inserted tool. Pressing the tool plunger pushes the contact out through the rear of the connector.

3 Monobloc insulator does not leave any access

to moisture and avoids interfacial empty space.

4 Contact retaining clip is completely encased in

a tough plastic wafer to protect the clip from damage Complete moisture sealing is achieved by combining four seals: shell, peripheral, interfa- cial and wire seals Shell Seal is effected when the plug shell push- es against the sealing ring in the receptacle when the connectors are mated. Peripheral Seal around the edge of the pin insulator is designed so that mating the connec- tor puts tension on the seal and greatly reduces compression set. Interfacial Seal is achieved by the insutor faces meeting when the plug and receptacle are mated. Wire Seal is accomplished by a multiple ripple design, exceeding the wire sealing requirements of MIL-C-26482.

5 Positive insert-to-shell mechanical retention

with hard plastic wafer firmly locked into a groove in the shell, in addition to a strong adhesive bond between the insert and shell. Cannon KPT/KPSE MIL-C-26482 Series I Connectors ca_A1-A163.qxd:Layout 1 2/9/11 7:49 PM Page 39

A-40 www.ittcannon.com Dimensions shown in inches (mm) Specifications and dimensions subject to change Circular A KPSE High performance crimp contact connectors SERIES PREFIX SHELL STYLE CLASS SHELL SIZE CONTACT ARRANGEMENT CONTACT TYPE ALTERNATE INSERT POSITION MODIFICATION CODE SERIES PREFIX KPSE -ITT Cannon prefix KPSR - ITT Cannon RoHS prefix MS -MIL-C-26482 prefix SHELL STYLE ITT Cannon designation 00 -wall mounting receptacle 01 -cable connecting plug 02 -box mounting receptacle (class E only) 06 -straight plug 07 -jam nut receptacle 08 -90º angle plug MS DESIGNATION 3120 - Wall mounting receptacle 3121 - Cable connecting receptacle 3122 - Box mounting receptacle 3124 - Jam nut receptacle 3126 - Straight plug CLASS A - general duty (not MS approved) B - general duty with strain relief (not MS approved) E - with a grommet seal (MS specification) F - grommet seal with strain relief (MS specification) J - gland seal with strain relief for jacketed cable (U.S. version) (not MS approved) P -for potting (MS specification) (U.S. version) SHELL SIZES 8, 10, 12, 14, 16, 18, 20, 22, and 24 CONTACT ARRANGEMENTS see page A-41 MS 3120 E 18 - 32 P X * KSPE 00 E 18 - 32 P X * CONTACT TYPE P -Pin S -Socket ALTERNATE INSERT POSITION W, X, and Z (omit for normal), see page A-42 MODIFICATION CODE (Include Same Codes as KPT) A34 - Electroless nickel hardware, RoHS compliant (European version) A71 - Electroless nickel hardware (U.S. version RoHS compliant after 11/1/07)) A206 - Black zinc cobalt hardware (U.S. version, RoHS compliant) A232 - Black zinc cobalt hardware (European version, RoHS compliant) A233 - Green zinc cobalt hardware (European version) A408 - Extended Life Contact - Gold over Nickel DN - Shrink boot adapter for shell styles 00, 01, 06 and 07 (Class E only) DZ - Endbell for shielding braids and shrink boots. (Class E only) 07 - Clear chromate over cadmium hardware (U.S. version) 16 - Lanyard release (applicable to plug only) (U.S. version) 23 - Ground springs (applicable to plug only) F42 - connectors without endbell and related parts P9 = PG9 for shell #10 M12 = M12x1,5 for shell #10 P11 = PG11 for shell #12 M16 = M16x1,5 for shell #12 P13 = PG13,5 for shell #14 M20 = M20x1,5 for shell #14 P16 = PG16 for shell #16 M25 = M25x1,5 for shell #16 P21 = PG21 for shell #18 M25 = M25x1,5 for shell #18 P21 = PG21 for shell #20 M25 = M25x1,5 for shell #20 P21 = PG21 for shell #22 M32 = M32x1,5 for shell #22 P29 = PG29 for shell #24 M32 = M32x1,5 for shell #24 Consult factory for other modifications. Omit first digit (0) of shell style indication when using a modification code. How to order Cannon KPT/KPSE MIL-C-26482 Series I Connectors ca_A1-A163.qxd:Layout 1 2/9/11 7:49 PM Page 40

A-41www.ittcannon.com Dimensions shown in inches (mm) Specifications and dimensions subject to change Circular A Contact Arrangements Cannon KPT/KPSE MIL-C-26482 Series I Connectors 8-2 2-#20 I KPT KPSE Authorized per MIL-C-26482 (NAVY) Not MS approved ITTC proprietary VG95328 LEGEND AB B A C B A C D BA C B A C D E FG H J K L M N P R B A KL G M CDEF H JB A CD E BA C D EF G H JKB A CDE F G H B AC 20A-6* BA CD E FB A C D E F F B AL C D EG H J K M N P RS T U A B C D E F GH J K L M N P R ST U V A B C DE F G H E D C B A FGHJ K L M N P R S T UVW X Y Z A B C D E F GHJ K L M N P R S T U V WXY Z a b c A B C D E FGHJK L M N P R S T U V W X Y Z A B C D E F G H J K L A B C D E F G HJK L M N P R S T U V W X YZa b c d e A B C D E F G H J KLMN P R S T U V W X Y Z a b c de f g h i j k m nl pq r s A B C D E F G H J KLM N P R S T U V W X Y Z a b c de f g h i j k m n p q r A B C D EFG H J K L M N P R STU V W X Y Z A B C D EF G H J K L M N PR S A B C D E F GH JKL M N P R S T U V W X Y Z a b c d e f g h i A B C D E F G HJK L M N P R S T U V W XYZ a b c d e f A B C D E FGH J K L M N P R S TU V W X A B C D E FGH J K L N M PR S T U VWX Y Z a b c d ef g h i A B C D E F G HJKL M N P R S T U V W X Y Za b c d e f g hi j k A B C D E F G HJK L M N P R S T U V W X Y Za b c d e f g h i kl m n A B C D E F G H J KLMN P R S T U V W X Y Z a b l k c d e f g h i j m n p q r s A B C D E F G H JK L M N P R S T U V W X Y Z a b c d e f g h i j k m n p q r s t u v w x y z AA BB CC DD EE FF GG HH A B C D E F G H J K LMNP R S T U V W X Y Z a b c d e f g h ikm n p q r s t u v w x yzAA BB CC DD EE FF GG HH JJ KK LL Drawing not to scale; face view of pin insert shown (socket view is opposite) Shell Size 8 Shell Size No. of Contacts Service Rating Shell Size No. of Contacts Service Rating Shell Size No. of Contacts Service Rating Shell Size No. of Contacts Service Rating Shell Size No. of Contacts Service Rating Shell Size No. of Contacts Service Rating Shell Size 10 Shell Size 12 Shell Size 14 Shell Size 16 Shell Size 18 Shell Size 20 Shell Size 22 Shell Size 24 8-3 3-#20 I B A C 8-3A 3-#20 I 8-4 4-#20 I 8-33 3-#20 I 10-6 6-#20 I 10-7 7-#20 I 10-98 6-#20 I 12-3 3-#16 II 12-8 8-#20 I 12-14 14-#20 I 12-10 10-#20 I 14-5 5-#16 II 14-12 8-#20 4-#16 I 14-15 14-#20 1-#16 I 14-18 18-#20 I 14-19 19-#20 I 14-22 4-#12 1-#20 I 14A-4 COAX RG1884 (Not for Receptacle Shell Style 02) I 16-8 8-#16 II 16-23 22-#20 1-#16 I 16-26 26-#20 I 16-99 21-#20 2-#16 I 18-11 11-#16 II 18A28 26-#20 2-#16 I 18-30 29-#20 1-#16 I 18-32 32-#20 I 20-16 16-#16 II 20-24 24-#20 I 20-39 37-#20 2-#16 I 20-41 41-#20 I 22-21 21-#16 II 22-32 32-#20 I 22-34 34-#20 I 22-36 36-#20 I 22-41 27-#20 14-#16 I 22-55 55-#20 I 24A57 55-#20 2-#12 I 24-61 61-#20 I 20A-6 5-#12* I *Note: Contacts are

1 Grounding Pin &

4 Standard Size 12 pins

A B C D E F G H J K LM P N R S T U V W X Y Z a b c d e f g h i jkm n p q r s t u v w x y z AABB CC DD EE FF GG HH JJ KK LL MM NN PP B A DC F E G A PN J K M L R HF ED B C A B C DB A C D E E A CD B ca_A1-A163.qxd:Layout 1 2/9/11 7:49 PM Page 41

A-42 www.ittcannon.com Dimensions shown in inches (mm) Specifications and dimensions subject to change Circular A † Not available in KPSE LA, LBF , LE, L J and LP are connector overall lengths Alternate Insert Positions Face view of pin inserts The five positions (W,X,Y ,Z and Normal) differ in degree or rotation for various sizes and arrangements No. of Shell Arr. Degrees of Rotation Contacts Size No. W X Y Z 2 8 8-2 58 122 - - 3 8 8-3 60 210 .- - 3 8 8-3A* 60 - - - 3 88 - 3 3 9 0 - - - 3 12 12-3 - - 180 - 4 8 8-4 45 - - - 5 14 14-5 40 92 184 273 5 20 20A-6* 90 180 270 - 6 10 10-6 90 - - - 6 10 10-98 90 180 240 270 8 12 12-8 90 112 203 292 8 16 16-8 54 152 180 331 10 12 12-10 60 155 270 295 11 18 18-11 62 119 241 340 12 14 14-12 43 90 - - 15 14 14-15 17 110 155 234 16 20 20-16 238 318 333 347 18 14 14-18 15 90 180 270 19 14 14-19 30 165 315 - 21 22 22-21 16 135 175 349 23 16 16-23 158 270 - - 23 16 16-99 66 156 223 340 24 20 20-24 70 145 215 290 26 16 16-26 60 - 275 338 28 18 18A26* - - - - 30 18 18-30 180 193 285 350 32 18 18-32 85 138 222 265 32 22 22-32 72 145 215 288 34 22 22-34 62 142 218 298 36 22 22-36* 72 144 216 288 39 20 20-39 63 144 252 333 41 20 20-41 45 126 225 - 41 22 22-41 39 135 264 - 55 22 22-55 30 142 226 314 57 24 24A57* 90 180 270 324 61 24 24-61 90 180 270 * Contact arrangements not MIL-C-26482 qualified N Cannon KPT/KPSE MIL-C-26482 Series I Connectors ca_A1-A163.qxd:Layout 1 2/9/11 7:49 PM Page 42

A-43www.ittcannon.com Dimensions shown in inches (mm) Specifications and dimensions subject to change Circular A † Not available in KPSE LA, LBF , LE, L J and LP are connector overall lengths TYPE J TYPE P Shell DJ HJ L J BP DP LP M Shell A K +.031 (+.79) R* S T Q Thread TYPE A TYPE B and F TYPE E Shell DA LA V Thread GBF HBF LBF BE LE MS3110 (MS service class E,F ,J,P) KPT00 MS3120 (MS service class E,F ,P) KPSE00 † Not available in KPSE *(TP) located within .010 T.P . with respect to diameter A and master keyway. Wall Mounting Receptacles Receptacles with Termination Assemblies Q Thd.M K SEE TERMINATION ASSEMBLY A DIA SOLDER KPT00/MS3110 A DIA M K SEE TERMINATION ASSEMBLY Q THD CRIMP KPSE00/MS3120 GROMMET FOR TYPES A, B, J & P GROMMET FOR TYPES E & F RECEPTACLE ASSEMBLY S R (TP) .140 RAD MAX POLARIZING GROOVE T DIA

4 MTG

.395 (10.03) MN TYPE B AND F HBFGBF LBF BE LE HJ LJ DJ LP BP HJ TYPE E TYPE J TYPE P Cannon KPT/KPSE MIL-C-26482 Series I Connectors ca_A1-A163.qxd:Layout 1 2/9/11 7:49 PM Page 43

A-44 www.ittcannon.com Dimensions shown in inches (mm) Specifications and dimensions subject to change Circular A Cable Connecting Plugs MS3111 (MS service class E,F ,J,P) KPT01 MS3121 (MS service class E,F ,P) KPSE01 P Shell A HJ +.031 (+.79) S Y Q Thread † Not available in KPSE *(TP) located within .010 T.P . with respect to diameter A and master keyway. PLUG ASSEMBLY POLARIZING GROOVE S Y Dia. CRIMP KPSE01/MS3121 SOLDER KPT01/MS3111 SEE TERMINATION ASSEMBLY SEE TERMINATION ASSEMBLY A Dia. Q THD H P H A Dia. Q THD GROMMET FOR TYPES E & F GROMMET FOR TYPES A, B, J & P P Cannon KPT/KPSE MIL-C-26482 Series I Connectors TYPE J TYPE P Shell DJ HJ L J BP DP LP TYPE A TYPE B and F TYPE E Shell DA LA V Thread GBF HBF LBF BE LE Cable Connecting Plugs with Termination Assemblies V THD TYPE A DA LA .395 (10.03) MN TYPE B AND F HBFGBF LBF BE LE HJ LJ DJ LP BP HJ TYPE J TYPE PTYPE E ca_A1-A163.qxd:Layout 1 2/9/11 7:49 PM Page 44

A-45www.ittcannon.com Dimensions shown in inches (mm) Specifications and dimensions subject to change Circular A Box Mounting Receptacles MN Shell A B K L +.031 (+.79) Dia. R* S T Z MS3112 (MS service class E) KPT02 MS3122 (MS service class E) KPSE02 Note: Connector does not accomodate backshell. † Not available in KPSE *(TP) located within .010 T.P . with respect to diameter A and master keyway. S R (TP) .140 RAD MAX POLARIZING GROOVE T DIA A DIA M CRIMP KPSE02/MS3122 SOLDER KPT02/MS3112 N DIA L K N DIA B M A DIA K Z Cannon KPT/KPSE MIL-C-26482 Series I Connectors ca_A1-A163.qxd:Layout 1 2/9/11 7:49 PM Page 45

A-46 www.ittcannon.com Dimensions shown in inches (mm) Specifications and dimensions subject to change Circular A Straight Plugs Straight Plugs with Termination Assemblies MS3116 (MS service class E,F ,J,P) KPT06 MS3126 (MS service class E,F ,P) KPSE06 Shell A Dia. G J Q Thread Size Max. Max. ±.010 (±0.25) Class 2A † Not available in KPSE TYPE A TYPE B and F TYPE E Shell DA LA V Thread GBF HBF LBF BE LE TYPE J TYPE P Shell DJ HJ L J BP DP LP † Not available in KPSE LA, LBF , LE, L J and LP are connector overall lengths A DIA SOLDER KPT06/MS3116 SEE TERMINATION ASSEMBLY CRIMP KPSE06/MS3126 A DIA G POLARIZING GROOVE Q THD Q THD GROMMET FOR TYPES A, B, J & P GROMMET FOR TYPES E & F V THD TYPE A DA LA .395 (10.03) MN TYPE B AND F HBFGBF LBF BE LE HJ LJ DJ LP BP HJ TYPE E TYPE J TYPE P Cannon KPT/KPSE MIL-C-26482 Series I Connectors ca_A1-A163.qxd:Layout 1 2/9/11 7:49 PM Page 46

A-47www.ittcannon.com Dimensions shown in inches (mm) Specifications and dimensions subject to change Circular A Jam Nut Receptacles Jam Nut Receptacles with Termination Assemblies MT Shell A A H K +.031 (+.08) N S Panel Thickness R Thread † Not available in KPSE MS3114 (MS service class E,F ,P) KPT07 MS3124 (MS service class E,F ,P) KPSE07 M K Q THD TR THD A DIA R THD A DIA M KH S N DIA F MTG FLAT GROMMET FOR TYPE E&F GROMMET FOR TYPE A,B&P SOLDER KPT07/MS3114 CRIMP KPSE07MS3124 TYPE A TYPE B and F TYPE E TYPE P Shell Z HBF GBF LBF BE LE BP DP LP LBF , LE, and LP are connector overall lengths. LP DP BP LE BE LBF HBFGBF Z TYPE A (No Term. Assy.) Cannon KPT/KPSE MIL-C-26482 Series I Connectors ca_A1-A163.qxd:Layout 1 2/9/11 7:49 PM Page 47

A-48 www.ittcannon.com Dimensions shown in inches (mm) Specifications and dimensions subject to change Circular A Right Angle Plugs KPT08/KPSE08 Right Angle Plugs with Termination Assemblies KPT/KPSE Shell A Dia. G Q Thread Size Max. Max. Class 2A 10 .866 (22.00) .926 (23.52) 9/16-24UNEF 12 1.031 (26.20) 1.043 (26.49) 11/16-24UNEF 14 1.157 (29.40) 1.183 (30.05) 13/16-20UNEF 16 1.291 (32.80) 1.305 (33.15) 15/16-20UNEF 18 1.394 (35.40) 1.391 (35.33) 1-1/16-18UNEF 20 1.535 (39.00) 1.531 (38.89) 1-3/16-18UNEF 22 1.657 (42.10) 1.656 (42.06) 1-5/16-18UNEF 24 1.780 (45.20) 1.777 (45.14) 1-7/16-18UNEF † Not available in KPSE NOTE: for size 10 and 24 consult factory for availability in type A,B,E and F . For size 8 consult factory for availability in Type P . TYPE A and E TYPE B and F TYPE P Shell LAE DAE V Thread DBF LBF L AP LP CP Max. † Not available in KPSE. NOTE: For size 10 and 24 consult factory for availability in type A,B,E and F . For size 8 consult factory for availability in Type P . KPT08 G POLARIZING BOSS Q THD A DIA A DIA Q THD GROMMET FOR TYPES E&F GROMMET FOR TYPES A,B,J&P KPSE08 AP CP LP DBF L MAX LBF DAE LAE V THD Cannon KPT/KPSE MIL-C-26482 Series I Connectors ca_A1-A163.qxd:Layout 1 2/9/11 7:49 PM Page 48

A-49www.ittcannon.com Dimensions shown in inches (mm) Specifications and dimensions subject to change Circular A KPSE High performance crimp contact connectors How to Order – KPTB Thru-Bulkhead Receptacle Connectors SPECIFICATION SHELL STYLE SHELL SIZE CONTACT ARRANGEMENT CONTACT TYPE ALTERNATE INSERT POSITION SPECIFICATION SHELL STYLE A -wall mounting receptacle with straight endbell B -wall mounting receptacle with cable clamp C -box mounting receptacle D -jam nut receptacle E -jam nut receptacle with cable clamp J -straight plug with adapter DN K -straight plug with cable clamp M -straight plug, version DZ N -straight plug S -jam nut receptacle with adapter DN T -jam nut receptacle, version DZ

  • General Purpose
  • Double ended pin and socket contacts
  • Contains KPT socket insert
  • Nonremovable contacts KPTB connectors are a series of general purpose, miniature circular connectors, qualified for use in military applications. They are also widely used in industrial applications. The KPTB in a thru-bulk- head version with double faced pin and socket insert construction allowing mating from both ends. They contain KPT socket inserts with feed-thru (pin/socket) non-removable contacts. The thru-bulkhead receptacle is provided for applications requiring the disconnec- tion of a power source from either side of a panel. A typical connector to be used if air leakage requirements are critical. M Shell A Dia. K L +.031 (+.79) R* S T KPTB 22 - 55 PS Y SERIES PREFIX SHELL SIZE CONTACT ARRANGEMENT CONTACT STYLE (pin & socket) ALTERNATE INSERT POSITION MS3119 E 22 - 55 Y MIL-C-26482 PREFIX CLASS SHELL SIZE CONTACT ARRANGEMENT ALTERNATE INSERT POSITION VG 95328 A 18 - 1 S N MS3119 (MS service class E) KPTB (MS service class E) SHELL SIZES 8, 10, 12, 14, 16, 18, 20, 22, and 24 CONTACT ARRANGEMENTS see page A-41 CONTACT TYPE P -Pin S -Socket ALTERNATE INSERT POSITION see page A-42 How to order acc. to VG 95328 Cannon KPT/KPSE MIL-C-26482 Series I Connectors diameter A and master keyway. PIN SIDE A M K SKT SIDE A L T DIA. 4 MTG. HOLES POLARIZING GROOVE .140 RAD. MAX. S TYP R (TP) ca_A1-A163.qxd:Layout 1 2/9/11 7:49 PM Page 49

A-50 www.ittcannon.com Dimensions shown in inches (mm) Specifications and dimensions subject to change Circular A Dummy Receptacles J Shell A E F G +.031 (.79) K NOTE: For MS Version and additional finishes see PV catalog How To Order KPT 15 - 12A  SERIES PREFIX DUMMY RECEPTACLE INDICA TOR SHELL SIZE MODIFICATIONS SERIES PREFIX KPT - ITT Cannon Prefix SHELL SIZE

8 THRU 24

None-Olive drab chromate over cadmium E F .140 RAD. Max G DIA

4 HOLES

A DIA. Protective Caps M Shell A F L +.031 (.79) N Q R 80 - Cap for plugs 81 - Cap for receptacleHow To Order KPT 80 12 C  SERIES PREFIX TYPE SHELL SIZE TERMINATION STYLE MODIFICA TIONS SERIES PREFIX KPT - ITT Cannon Prefix TYPE 80 - Plug Cap 81 - Receptacle Cap SHELL SIZE NOTE: F or MS version and additional finishes see PV catalog. .169 (4.29) ±.008 (.20) .094 (2.39) Max. H+.500 (12.7) -.250 (6.35) CHAIN LENGHT .047 (1.19) Max. L A F M R Q H+.500 (12.7) -.250 (6.35) CHAIN LENGHT H+.500 (12.7) -.250 (6.35) CHAIN LENGHT Q MATERIALS and FINISHES KPT Protective Cap aluminum alloy, olive drab finish per QQ-P-416 Sash Chain stainless steel Ring/Rivet stainless steel Gasket polychloroprene Cannon KPT/KPSE MIL-C-26482 Series I Connectors ca_A1-A163.qxd:Layout 1 2/9/11 7:49 PM Page 50

A-51www.ittcannon.com Dimensions shown in inches (mm) Specifications and dimensions subject to change Circular A Receptacles with Printed Circuit Board Contacts SERIES PREFIX SHELL STYLE CLASS SHELL SIZE CONTACT ARRANGEMENT CONTACT TYPE ALTERNATE INSERT POSITION MODIFICATION CODE SERIES PREFIX KPT -ITT Cannon designation SHELL STYLE ITT Cannon designation 2 -box mounting receptacle (class E only) 7 -jam nut receptacle CLASS A -general duty (shell type 7 only) E - shell type 2 only SHELL SIZES 8, 10, 12, 14, 16, 18, 20, 22, and 24 Note: Consult factory for custom PC Tail configurations KPT 2 E 22 - 36 P W  CONTACT ARRANGEMENTS see page A-41 CONTACT TYPE P -Pin S -Socket ALTERNATE INSERT POSITION W, X, and Z (omit for normal position) MODIFICATION CODE (see following page for description) DV - KPT2 with PC tail contacts .025 ± .001 dia. size 20 .040 ± .001 dia. size 16 EX - KPT2/ KPT7 with PC tail contacts .76 mm dia. size 16 and size 20 EW - KPT2/ KPT7 with PC tail contacts .6mm dia. size 16 and size 20 How to order Cannon KPT/KPSE MIL-C-26482 Series I Connectors ca_A1-A163.qxd:Layout 1 2/9/11 7:49 PM Page 51

A-52 www.ittcannon.com Dimensions shown in inches (mm) Specifications and dimensions subject to change Circular A Cannon KPT/KPSE MIL-C-26482 Series I Connectors KPT Connectors with P .C. Tail Contacts Box Mounting Receptacle – KPT2 EW/EX Jam Nut Receptacle – KPT7 EW/EX KPT2E-PDV P .C. Tail diameter P .C. tail extension from the rear of the shell flange Contact Size 20 .025 ±.001 Diameter 16 .040 ±.001 Diameter Contact factory for additional requirements. Shell Size A +0,03 -0,13 12,00 15,00 19,05 22,23 25,40 28,58 31,75 34,93 38,10 K +0,25 13,50 13,50 13,50 13,50 13,50 13,50 16,50 16,50 17,30 L max. 21,1 21,1 21,1 21,1 21,1 21,1 22,7 22,7 22,7 M ±0,15 11,60 11,60 11,60 11,60 11,60 11,60 14,25 14,25 15,10 N max. 11,10 14,30 17,50 20,60 23,80 27,00 30,20 33,40 36,50 R ±0,15 15,10 18,30 20,60 23,00 24,60 27,00 29,40 31,70 34,90 S max. 21,00 24,20 26,60 29,00 31,30 33,70 36,90 40,10 43,30 Ø T ±0,15 3,05 3,05 3,05 3,05 3,05 3,05 3,05 3,05 3,75 Shell Size* A +0,03 -0,13 12,00 15,00 19,05 22,23 25,40 28,58 31,75 34,93 38,10 F +0,15 13,3 16,5 20,6 23,8 26,9 30,1 33,3 36,5 39,6 H ±0,15 19,0 22,2 27,0 30,2 33,3 36,5 39,7 42,9 46,0 K ±0,25 3,2 3,2 3,2 3,2 3,2 3,2 4,0 4,0 4,0 M ±0,15 17,7 17,7 17,7 17,7 17,7 17,7 22,5 22,5 23,3 R Thread Type 2 A 9/16-24UNEF 11/16-24UNEF 7/8-20UNEF 1-20UNEF 1-1/8-18UNEF 1-1/4-18UNEF 1-3/8-18UNEF 1-1/2-18UNEF 1-5/8-18UNEF S ±0,5 2,40 2,70 3,20 3,50 3,85 4,15 4,60 4,95 5,25 Y max. 28,0 31,0 36,0 39,0 42,0 45,0 50,0 55,0 57,0 Panel Thickness min. 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 ca_A1-A163.qxd:Layout 1 2/9/11 7:49 PM Page 52

A-53www.ittcannon.com Dimensions shown in inches (mm) Specifications and dimensions subject to change Circular A Special Versions with Grounding Continuity Receptacle with Grounding Continuity (for shielded cable) These connectors are designed for ensuring continuity.

  • At the cable shielding level (to protect it against radio frequency interferences)
  • At the grounding level (if it is connected to the shielding) The plugs are manufactured with grounding fingers sol- dered to the front face of the shell. They make contact with the inner side of the receptacle shell. Plug and receptacle feature a special endbell which sup- ports the cable shielding. The connectors are in accor- dance with the VG 95328 specification. KPT/KPSE 0E...DZ Shell A B C D E K L M R S øT † In series KPSE only contact arrangements 8-3A and 8-33 available L D E A K M B T R S C Cannon KPT/KPSE MIL-C-26482 Series I Connectors ca_A1-A163.qxd:Layout 1 2/9/11 7:49 PM Page 53

A-54 www.ittcannon.com Dimensions shown in inches (mm) Specifications and dimensions subject to change Circular A Cable Conecting Plug with Grounding Continuity (for shielding cable) KPT/KPSE 1E...DZ † In series KPSE only contact arrangements 8-3A and 8-33 available Shell A B C D E K L M S øY L D E CA K M B S Y Straight Plug with Grounding Continuity KPT/KPSE 6E...DZ Shell A B C D E L S † In series KPSE only contact arrangements 8-3A and 8-33 available D L E C S BA Cannon KPT/KPSE MIL-C-26482 Series I Connectors ca_A1-A163.qxd:Layout 1 2/9/11 7:49 PM Page 54

A-55www.ittcannon.com Dimensions shown in inches (mm) Specifications and dimensions subject to change Circular A Wiring Instructions Jam Nut Receptacle with Grounding Continuity (for shielded cable) KPT/KPSE ...DZ Cannon KPT/KPSE MIL-C-26482 Series I Connectors KPT/KPSE 7E...DZ Shell øA øB øC D E L S T † In series KPSE only contact arrangements 8-3A and 8-33 available B C A D EL S L Fixing of shielding braid to connectors with DZ-adapter

  • Loosen lock nut (5). Slide heat shrink component (6) and lock nut (5) over cable.
  • Push shielding braid (7) onto endbell (3) and over thread (2).
  • Fasten shielding braid (7) into rounded groove by means of bailing wire
  • Fold back protruding shielding braid on cone.
  • Slide lock nut (5) onto endbell (3). The folded back shielding braid protrudes under the tightened lock nut.
  • Shrink heat shrink component (6) according to manufacturer’s instructions. (End of heat shrink component to be located in square groove (1)). ca_A1-A163.qxd:Layout 1 2/9/11 7:49 PM Page 55

A-56 www.ittcannon.com Dimensions shown in inches (mm) Specifications and dimensions subject to change Circular A Panel Cutouts FLANGE (FRONT MOUNTING) MOUNTING HOLE DIA. KPT/KPSE Shell KPT/KPSE Size A Dia. R P ±.005 Screw † Not available in KPSE connectors. Shell KPT/KPSE Size A B † Not available in KPSE connectors. Box and Wall Mounting Receptacle Jam Nut Receptacle R (T.P .) A +.010 (0.25) -.000 (0.00) P±.005 (013) A +.010 (0.25) -.000 (0.00) B +.000 (0.00) -.010 (0.25) Panel Thickness Size Wall Mounting and Box Mounting Receptacle Thru-Bulkhead ReceptacleMaximum panel thickness dimensions allowable to ensure complete connector operation for the the Wall Mounting Receptacle, Box Mounting Receptacle, and Thru-Bulkhead Receptacle. B Max. .087 (2.21) .212 (5.38) Size B Max. panel and screw head .218 (5.54) .311 (7.90) .334 (8.74) Cannon KPT/KPSE MIL-C-26482 Series I Connectors B FRONT PANEL MTG REF REAR PANEL MTG REF FRONT PANEL MTG REF REAR PANEL MTG REF B B B PANEL PANEL PANEL PANEL ca_A1-A163.qxd:Layout 1 2/9/11 7:49 PM Page 56

A-57www.ittcannon.com Dimensions shown in inches (mm) Specifications and dimensions subject to change Circular A MIL-C-26482 Specifications The following excerpts are some of the paremeter requirements of the MIL-C-26482 specification. Test Paragraph Description Reference Requirements Contact 4.6.32.1 Retention Contact 4.6.11 Insertion/Extraction (KPSE only) Coupling 4.6.3 Torque Durability 4.6.17 Insert Retention 4.6.29 Insulation Resistance 4.6.7.1 Vibration 4.6.21 Shock 4.6.23 Thermal 4.6.12 Shock Humidity 4.6.25 Air Leakage 4.6.15.1 (KPT Only) Salt Spray 4.6.19 (Corrosion) Fluid Immersion 4.6.27 After preloading to 3 pounds maximum, the force shall be applied at a rate of approximately 1 pound per second and maintained at full load for 5-10 seconds.. No damage to contacts or insert shall result nor shall the contacts be dislocated from their normal position in the connector more that 0.012 inch under giveload for KPSE and within 1 minute after the load is removed for KPT. Contact Size 20 16 12 Load in Pounds Min. 15 25 25 Load in KG Min. 6.8 11.3 11.3 When using the proper insertion and extraction tools the forces required to insert or extract the contact shall not exceed 20 Lbs. Connectors shall be less endbell. For qualification testing, mating halves shall be coupled and uncoupled, measuring the torques necessary. The torques required to couple and uncouple mating connectors halves shall fall within the limits specified as follows: Torque in lb (NM) Torque in lb. (NM) Shell Size Max Min. Shell Size Max Min Connector halves shall be mated and unmated 500 times at a rate of 200 ± 100 cycles per hour. The test may be performed by hand or by mechanical means, but the coupling ring shall be operated as in normal service. Failure to complete this test because of mechanical malfunction shall be cause for rejection. Connectors with the endbells and gromments (if possible) removed shall be subjected to a 75 psi load on the insulator in both directions. The load shall be applied at a rate of 10lb/sec. and held for 5 to 10 secs. Insulators shall not be dislodged from their original position. On unmated connectors at 25ºC ±3ºC a potential of 500 VDC ±10% shall be applied between all, but not more than 6, pairs of adjacent contacts and between all, but not more than 6, contacts and the shell. Failure to meet a minimum requirement of 5,000 megohms shall be cause for rejection. Wired, mated connectors shall be subjected to the vibration test of MIL-STD-1344, Method 205, Test Condition II. Receptacles shall be mounted on the vibration fixture by normal means. All contacts shall be wired in a series circuit and 100 max. mil- liamperes of current shall be allowed to flow through the series circuit during vibration. Suitable means shall be employed to monitor the current flow and to indicate any discontinuity of more than 10 microseconds. The wire bundle shall be clamped to nonvibrating points at least 8 inches from the rear of the connector. Current discontinuity of 10 microsecond or more, dis- engagement of the mated connectors, evidence of cracking, breaking, or loosening of parts shall be cause for rejection. Wired, mated connectors shall be subject to one shock in each direction in each of three mutually perpendicular axes. The pulse shall be approximate half sine wave of 50g±15% magnitude with a duration of 11 ± 1 milliseconds. Receptacles shall be mounted on a shock fixture by normal means. All contacts shall be wired in a series circuit and 90-110 ma. of current shall flow through the series circuit during shock. Suitable means shall be employed to monitor the current flow and to indi- cate any discontinuity of more than 10 microseconds. Current discontinuity of 10 microseconds or more, disengagement of the mated connectors, evidence of cracking, breaking, or loosening of parts shall be cause for rejection. Wired, unmated plug and receptacle shall be subjected to 5 cycles of hot and cold temperatures. Maximum temperature shall be +125ºC and the minimum shall be -55ºC. The temperature extreme shall be 1/2 hour minimum. Cracking, breaking or loosening of parts shall be cause for rejection. The connectors shall be subjected to varying humididity, 50% to 95%, conditions for a period of 10 days KRSE or 20 days KPT. The insulation resistance shall not be less than 100 megohms. A 30 psi pressure differential shall be applied across the connector for 30 minutes. The leak rate, in either direction, shall be no greater than 1 atmosphere cubic inch per hour (4,55 X 10 -3 cm3/S) at -67ºF (-55ºC). Unmated and wired connectors shall be subject to a salt fog for 48 hours. These shall be no exposure of base metal, the con- nector shall be functional and meet the contact resistance requirement. At least one connector, unmated and wired, shall he immersed in each fluid for a period of 20 hours then dried for an hour. Connectors shall be able to make and meet the coupling torque requirements. a) Hydraulic Fluid per MIL-H-5606, b) Lubricating Oil per MIL-L-7808 Cannon KPT/KPSE MIL-C-26482 Series I Connectors ca_A1-A163.qxd:Layout 1 2/9/11 7:49 PM Page 57

A-58 www.ittcannon.com Dimensions shown in inches (mm) Specifications and dimensions subject to change Circular A Cannon KPT/KPSE MIL-C-26482 Series I Connectors M22520/1-01 CRINP TOOL M22520/01-02 Turret CBT-520/530 KPSE Insertion #20 KPSE Extraction Contact Size

20 MS24256A20

16 MS24256A16

Contact Military Color Bands ITT Cannon Size/Type Part Number 1st 2nd 3rd Part Number

20 Socket M39029/32-259 Red Green White 980-0008-992

20 Pin M39029/31-240 Red Yellow Black 030-9036-000

16 Socket M39029/32-247 Red Yellow Violet 031-9095-003

16 Pin M39029/31-228 Red Red Grey 030-9032-003

20 225-1012-000 MS3187A20 Red 16 225-1011-000 MS3187-16 Blue Contact Size

20 MS24256R20

16 MS24256R16

Tooling Insertion/Extraction Contacts Wire Hole Fillers/Grommets Sealing Plugs ca_A1-A163.qxd:Layout 1 2/9/11 7:49 PM Page 58

A-59www.ittcannon.com Dimensions shown in inches (mm) Specifications and dimensions subject to change Circular A Cannon KPT/KPSE MIL-C-26482 Series I Connectors KPSE Assembly Instructions Wire Contact Size Strip Size AWG mm 2 Insulation mm Size Torque in-lb (NM) 8, 10, 12 and 14 10-15 (1.23-1.69) 16 and18 15-25 (1.69-2.82) 20, 22 and 24 25-35 (2.82-3.95) CRIMPING CONTACTS 1. Strip wires according to the table above taking care not to cut or nick strands. CONTACT INSERTION 1. Remove hardware from plug and receptacle. Slide hardware overwire bundle in proper order for reassembly. COMPLETION 4. Check face of plug or receptacle for proper contact installation. CONTACT EXTRACTION 1. Slide hardware back over wire bundle. Using proper extraction tool or extraction end of proper inser- tion/extraction tool, proceed as follows: 2. Inserts stripped wire into contact crimp pot. Wire must be visi- ble thru inspection hole. 3. Using correct tool and locator select proper crimp setting for wire sizer to be crimped; cycle the tool once to be sure the inden- tors are open. Insert contact and wire into locator. Squeeze tool handles firmly and completely to insure a proper crimp. The tool will not release unless the crimp indentors in the tool head have been fully actuated. Release crimped contact and wire from tool. Be certain the wire is visible thru inspection hole in contact. CAUTION: Check that none of the contacts are bent or damaged in any way after crimping. 2. Use the proper contact insertion tool and slide the tool over the terminal end of the contact. The size 16 contact lies in the tool and the tool tip butts against the contact shoulder. The rear, or insulation support of the size 20 contact butts against an internal shoulder in the tool tip. NOTE: Apply a small amount of isopropl alcohol to the insertion tool tip while installing contacts. 3. Beginning from center cavity and working outwards in a cir- cular pattern, insert wired contacts into rear of connector by hand untill the front of the contact shoulder is no more than 1/8” from the grommet. Holding the connector horizontally, position tool behind contact. Push tool straight into contact cavity untill contact snaps into position. A light pull on wire will assure that contact is locked securely. Repeat for remaining con- tacts. 4. Use contacts and grommet sealing plugs to fill any empty cavities. KPSE: There are two lines on the clip sleeve which are vital to the removal process. The first index line is used for removing pin con- tacts while the second index line is for removing socket contacts. Carefully place the tool tip over the contact to be extracted until the tool tip touches the insulator face. Carefully rotate the tool until the index line is slightly below the insulator face. Keep an even pressure against the tool body; push plunger forward with thumb and index finger, and push the contact out through the clip. Carefully remove extraction tool from connector. Pull wire by hand to complete the removal of the contact. 2. Using mating connector with contacts installed, mate both connector halves together. 3. Assemble Ferrule over the grommet by hand as far as possi- ble. 4. Assemble endbell over ferrule and loosely tighten endbell. Partially loosen (1/4 turn) and retighten to recommended torque limits. 2nd Index Line Socket Contacts 1st Index Line Pin Contacts ca_A1-A163.qxd:Layout 1 2/9/11 7:49 PM Page 59

A-60 www.ittcannon.com Dimensions shown in inches (mm) Specifications and dimensions subject to change Circular A Cannon KPT/KPSE MIL-C-26482 Series I Connectors How to Order - Special Termination Connectors PREFIX KPT KPT KPT KPSE KPSE KPSE P P P P P P W W W W W W SHELL STYLE SHELL SIZE CONTACT ARRANGEMENT CONTACT TYPE ALTERNATE INSERT POSITION Contact ITT Cannon for additional Information P - PIN S - Socket DASH (No Class required, less rear termination) Solder Type KPT03/04/05 - Supplied less endball, ferrule and grommet. KPT03 KPT04 KPT05 Crimp Type KPSE03/04/05 - Supplied less endball, ferrule. Twist Pull Lanyard Release Coupler Plug KPSE03 KPT06/KPSE06 KPSE04 KPSE05 KPT KPSE A E P S W Z PREFIX SHELL STYLE SERVICE TYPE SHELL SIZE CONTACT ARRANGEMENT CONTACT TYPE POLARIZATION MODIFICATION CODE* *Omit (0) of shell style indication when using this modification code. 16 = Overall length of connector including lanyard to be 6.0 (152.40) + _ .125 (3.18) when measured ca_A1-A163.qxd:Layout 1 2/9/11 7:49 PM Page 60

A-61www.ittcannon.com Dimensions shown in inches (mm) Specifications and dimensions subject to change Circular A Cannon KPT/KPSE MIL-C-26482 Series I Connectors Cross Reference List KPT/MIL-C-26482, VG 95328 Cross Reference List List Protective Caps Part No. KPT Part No. Part No. ITT Cannon MIL-26482 VG 95328 KPT00B*-*** KPT00B*-*** KPT00G*-*** KPT0E*-***DN KPT0E*-***DZ KPT01A*-*** KPT01B*-*** KPT01G*-*** KPT1E*-***DN KPT06A*-*** KPT06B*-*** KPT06G*-*** KPT1E*-***DZ KPT6A*-***88 KPT6E*-***DN KPT6E*-***DZ KPT07A*-*** KPT08E*-*** KPT08F*-*** KPT08P*-*** KPT7E*-***DN Part No. Part No. Part No. ITT Cannon MIL-26482 VG 95328 KPT80 MS 3180 KPT81 MS 3181 ca_A1-A163.qxd:Layout 1 2/9/11 7:49 PM Page 61

A-62 www.ittcannon.com Dimensions shown in inches (mm) Specifications and dimensions subject to change Circular A Cannon KPT/KPSE MIL-C-26482 Series I Connectors Cross Reference List KPSE/MIL-C-26482, VG 95328 Part No. KPSE Part No. Part No. ITT Cannon MIL-C-26482 VG 95328 KPSE00A*-*** KPSE00B*-*** KPSE00J*-*** KPSE0E*-***DN KPSE00G*-*** KPSE01B*-*** KPSE01G*-*** KPSE01J*-*** KPSE*-***DN KPSE06A*-*** KPSE06B*-*** KPSE06G*-*** KPSE06J*-*** KPSE6A*-***88 KPSE07A*-*** KPSE1E*-***DZ KPSE08E*-*** KPSE08F*-*** KPSE08P*-*** ca_A1-A163.qxd:Layout 1 2/9/11 7:49 PM Page 62