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User Manual Please read the Important Notice and Warnings at the end of this document Revision 1.4 www.infineon.com page 1 of 41 2019-10-11 AN2017-15 EVAL-M3-CM615PN User Manual EVAL-M3-CM615PN User Manual iMOTION ™ Modular Application Design Kit About this document Scope and purpose This user manual provides an overview of the evaluation board Eval-M3-CM615PN including its main features, key data, pin assignments and mechanical dimensions. Eval-M3-CM615PN is an evaluation board as part of the iMOTION™ Modular Application Design Kit. This power board includes a PFC integrated 3-phase CIPOS™ Mini Intelligent Power Module (IPM) for motor drive application. In combination with the control board equipped with the M3 30pin interface connector such as EVAL-M3-102T, it features and demonstrates Infineon’s CIPOS™ Mini IPM technology and Advanced Motion Control Engine (MCE 2.0) technology for permanent magnet motors drive over the full speed range. The inverter section has 600V of voltage and 15A of current rating, and the PFC section has 650V of voltage and 30A of current rating. It is optimized to major home appliances like air conditioners and low power motor dirve application with high frequency switching operation of power factor correction. This evaluation board Eval-M3-CM615PN was developed to support customers during their first steps designing applications with CIPOS™ Mini PFC integrated IPM IFCM15P60GD and running any permanent magnet motor via sensorless sinusoidal control. Intended audience This user manual is intended for all technical specialists who know motor control and high power electronics converter and this board is intended to be used under laboratory conditions. Table of contents
User Manual 2 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit Table of contents
User Manual 3 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit Safety precautions
1 Safety precautions
In addition to the precautions listed throughout this manual, please read and understand the following statements regarding hazards associated with development systems. Table 1 Precautions Attention: The ground potential of the EVAL-M3-CM615PN system is biased to a negative DC bus voltage potential. When measuring voltage waveform by oscilloscope, the scope’s ground needs to be isolated. Failure to do so may result in personal injury or death and equipment damage. Attention: Only personnel familiar with the drive and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage. Attention: The surfaces of the drive may become hot, which may cause injury. Attention: EVAL-M3-CM615PN system contains parts and assemblies sensitive to Electrostatic Discharge (ESD). Electrostatic control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with electrostatic control procedures, refer to applicable ESD protection handbooks and guidelines. Attention: A drive, incorrectly applied or installed, can result in component damage or reduction in product lifetime. Wiring or application errors such as under sizing the motor, supplying an incorrect or inadequate DC supply or excessive ambient temperatures may result in system malfunction. Attention: Remove or connect the control board from or to the power drive. Wait three minutes after removing power from the power drive to discharge the bus capacitors. Do not attempt to service the drive until the bus capacitors have discharged to zero. Failure to do so may result in personal injury or death. Attention: EVAL-M3-CM615PN system is shipped with packing materials that need to be removed prior to installation. Failure to remove all packing materials which are unnecessary for system installation may result in overheating or abnormal operating condition.
User Manual 4 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit Introduction
2 Introduction
The Eval-M3-CM615PN evaluation power board is a part of the iMOTION™ Modular Application Design Kit for motor drives (iMOTION™ MADK). In order to run a motor, the matching control board is required to interface this power board. The MADK platform is intended to use various power stages with different control boards. These boards can easily be interfaced through the 30-pin iMOTION™ MADK M3 such as Eval-M3-102T, or the 20-pin iMOTION™ MADK M1 interface connector to control board. This board is equipped with 30-pin M3 connector and is intended for single motor and Boost PFC control only. This evaluation board is designed to give Easy-to-use power stage based on the Infineon's CIPOS™ Mini Inteligent Power Module (IPM). The board is equipped with all assembly groups for sensorless field oriented control (FOC). It provides a single-phase AC-connector, rectifier, a PFC inductor connector, Boost PFC and 3- phase output for connecting the motor. The power stage also contains emitter shunts for current sensing and a voltage divider for DC-link voltage measurement. The Eval-M3-CM615PN evaluation board is available through regular Infineon distribution partners as well as on Infineon's website. The features of this board are described in the main features chapter of this document, whereas the remaining paragraphs provide information to enable the customers to copy, modify and qualify the design for production according to their own specific requirements. Environmental conditions were considered in the design of the Eval-M3-CM615PN, but it is not qualified regarding safety requirements or manufacturing and operation over the whole operating temperature range or lifetime. The boards provided by Infineon are subject to functional testing only. The block diagram of the Eval-M3-CM615PN is depicted in Figure 1. This evaluation board includes an EMI filter and soft power up circuit, 30 pins iMOTION™ MADK-M3 interface connector, auxiliary power supply to provide 15V and 3.3V, PFC gate dirve circuit and the CIPOS™Mini IPM IFCM15P60GD. MHVIC 30 pin iMOTIONTM MADK-M3 connector CIPOSTM IPM IFCM15P60GD Inverter Section Line Neutral 15V PWM VFO Itrip PWMVTH GK DCBsense 15V & 3.3V CIPOS IPM PFC Section PFC Overcurrent protection Overcurrent and Overtemperature protection PFC Gatekill VAC+ VAC- PFC_Shunt+ PFC_Shunt- Power Supply I_Shunt+ I_Shunt- Gate Driver PFC_PWM EMI Filter & Soft Power Up Circuit Figure 1 The Block Diagram of the Eval-M3-CM615PN The hardware circuit regarding overtemperature and overcurrent protection is also included in this power board. The sense connection to common emitter shunt resistor is connected to the 30 pins iMOTION™ MADK-M3 interface connector. This power board is compatible with PFC integrated CIPOS™ Mini IPMs that feature 3 phase common emitter and built-in NTC considering motor power rating and IPM’s current rating.
User Manual 5 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit Introduction Evaluation boards are not subject to the same procedures as regular products regarding Returned Material Analysis (RMA), Process Change Notification (PCN) and Product Discontinuation (PD). Evaluation boards are intended to be used under laboratory conditions by technical specialists only.
User Manual 6 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit EVAL-M3-CM615PN main features
3 EVAL-M3-CM615PN main features
Eval-M3-CM615PN is an evaluation board for motor drive applications with single phase PFC integrated 3 phase IPM. Combined in a kit with one of the available MADK control board options, it demonstrates Infineon’s motion control IC and IPM technology for motor drives with single phase PFC. Main features of CIPOS™ Mini IPM IFCM15P60GD are:
- 3 half bridges with TRENCHSTOP™ IGBT3 15A/600V and antiparallel diodes for inverter section
- 30A/650V TRENCHSTOP™ 5 IGBT and rapid switching emitter controlled diode for PFC section
- Lead-free terminal plating; RoHS compliant
- Very low thermal resistance due to DCB
- Rugged SOI gate driver technology with stability against transient and negative voltage
- Negative potential allowed up to VS =-11V for single transmission at VBS=15V
- Integrated bootstrap functionality
- Overcurrent shutdown
- Temperature monitor
- Undervoltage lockout at all channels
- Low side common emitter
- Cross conduction prevention
- All six switches turn off during protection The evaluation board characteristics are:
- Input voltage 160~265VAC
- Maximum 650W motor power output
- Power Factor Correction
- On board EMI filter
- Current sensing with single shunt
- Auxiliary power supply with 15V, 3.3V
- Overcurrent protection
- Overtemperature hardware protection
- Sensing of DC-link voltage
- Thermistor output
- Fault diagnostic output
- Measurement test-points compatible to standard oscilloscope probes
- PCB is 120 mm × 120 mm and has two layers with 35μm copper each
- RoHS compliant
User Manual 7 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit EVAL-M3-CM615PN main features
3.1 EVAL-M3- CM615PN board specifications
Table 2 depicts the important specifications of the evaluation board Eval-M3-CM615PN. Table 2 Eval-M3-CM615PN board specifications Parameters Values Conditions / comments Input Voltage 165 - 265 Vrms lower AC input, less motor power output Input current 3.15 Arms input 220 VAC, Ta=25C, IFCM15P60GD Output Power (3phases) 650 W input 220VAC, fPWM=6 kHz, Ta=25°C, Th=80°C Current per leg 2.32 Arms input 220VAC , fPWM=6 kHz, Ta=25°C, Th=80°C DC Bus Voltage Maximum DC bus voltage 420 V Minimum DC bus voltage 120 V Switching Frequency PFC switching frequency fPFC 60 kHz (max) Limited by controller board (maximum 50 kHz for Eval-M3-102T) Inverter switching frequency fPWM 20 kHz (max) Current feedback PFC current sensing resistor R1 30 mΩ Inverter current sensing resistor RS2 30 mΩ RS2 is the IPM inverter section’s common emitter current sensing resistor. Protections PFC Gatekill protection level 15.5 Apeak Configured by either PFC current sensing resistor RS1, or adapting comparator threshold divider resistor R17. Output current trip level 115.7 Apeak Configured by changing shunt resistor RS2. ITRIP positive going threshold is 470mV. Temperature trip level 100 °C For controller board Eval-M3-102T On board power supply 15 V 15 V ± 5 %, max. 50 mA Used for CIPOS™IPM gate driver and LDO 3.3 V 3.3 V ± 2 %, max. 20 mA Supplying the 3.3V to the controller board and protection circuits PCB characteristics Material FR4, 1.6mm thickness, 2 layers. 35 µm copper thickness Dimension 120 mm x 120 mm 1 For iMOTION ™ IC IMC1xx, there are three types of Gatekill Input Source (Refer to section 5.2.3 or control board user manual for detail). Please note that, if select comparator for Gatekill Input Source, the external Gatekill signal will be not used. And the signal I_Shunt will be compared by the internal comparator with the “Gatekill Comparator Reference” value set in MCEWizard only.
User Manual 9 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit EVAL-M3-CM615PN main features Figure 3 Functional groups of the Eval-M3-CM615PN evaluation board’s bottom side
3.2 Pin assignment
General information about the connectors of the Eval-M3-CM615PN evaluation board is reported. Table 3 includes the details of the AC input connector J1. Table 3 J1- AC Line connector S. No. Pin Details
1 Neutral AC neutral input
2 Earth Earth ground
3 Line AC line input
Table 4 denotes the details of the PFC inductor connector J2. Table 4 J2- DC link connector S. No. Pin Details
1 L+ Connected to one side of PFC inductor
2 L- Connected to the other side of PFC inductor
Table 5 provides the details of the motor side connector J4. Table 5 J4- Motor side connector 9. CIPOS™mini IPM U4 10. Rectifier bridge U1
User Manual 10 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit EVAL-M3-CM615PN main features S. No. Pin Details
1 U Connected to motor phase U
2 V Connected to motor phase V
3 W Connected to motor phase W
Table 6 provides the pin assignments of the 30 pins iMOTION™MADK-M3 interface connector J3. This connector is the interface to the controller board. Table 6 J3 - iMOTION™MADK-M3 30 pin interface connector for controller board Pin Name Pin Name Connectors 1 PWMUH 3.3 V compatible logic input for high side gate driver-Phase U
2 GND Ground
3 PWMUL 3.3 V compatible logic input for low side gate driver-Phase U
4 GND 4 GND Ground
5 PWMVH 3.3 V compatible logic input for high side gate driver-Phase V 6 +3.3V On board 3.3 V supply 7 PWMVL 3.3 V compatible logic input for low side gate driver-Phase V 8 +3.3V On board 3.3 V supply 9 PWMWH 3.3 V compatible logic input for high side gate driver-Phase W
10 I_U Positive Current sense output
11 PWMWL 3.3 V compatible logic input for low side gate driver-Phase W
12 I_U- Negative current sense output or Ground
13 GK Gate kill signal – active low when overcurrent is detected
14 DCBSense DC bus positive voltage, scaled in 0-3.3 V range by a voltage divider
15 VTH Thermistor Output
16 I_V Not used
17 I_V- Not used
18 I_W Not used
19 I_W- Not used
20 VCC 15 V Power Supply
21 PFCG0 3.3 V compatible logic input for PFC gate driver IC
22 GND Ground
23 PFCG1 Not used
24 +3.3V On board 3.3 V supply
25 PFCGK PFC Gate kill signal – active low when PFC overcurrent is detected
26 DCBSense DC bus positive voltage, scaled in 0-3.3 V range by a voltage divider
27 VAC+ AC voltage sensing positive cycle
28 VAC- AC voltage sensing negative cycle
29 IPFC+ PFC current sensing positive
30 IPFC- PFC current sensing negative
User Manual 11 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit Getting Started with EVAL-M3-CM615PN
4 Getting Started with EVAL-M3-CM615PN
In order to run the motor system, a combination of the iMOTION™ MADK power board (EVAL-M3-CM615PN) and the matching MADK control board is required. The iMOTION™ Software Tools MCEDesigner and MCEWizard are also required in order to initialy setup the system, as well as to control and fine-tune the system performance to match users exact needs. This chapter provides more details on setting up the system and getting started with iMOTION™ MADK development platform.
4.1 Setting up the system
After downloading and installing the iMOTION™ PC Tools (MCEWizard and MCEDesigner), following steps needs to be executed in order to run the motor. Refer to user manul for iMOTION™ MADK control board such as (EVAL- M3-102T), MCEWizard and MCEDesigner documentation for more information. Figure 4 shows the system connection using EVAL-M3-CM615PN and control board (used control board EVAL- M3-102T for example). Figure 4 System connection example using EVAL-M3-CM615PN and EVAL-M3-102T 1. Connect PC-USB connector on the on-board-debugger to the PC via USB cable. 2. Connect EVAL-M3-CM615PN’s MADK M3 30-pin interface connector (J3) to control board (see Figure 4). 3. Get the latest “IMC102T-F064 MCE Software Package” available on www.infineon.com/imotion-software web page. (Infineon iMOTION™ control IC IMC102T-F064 is used for control board EVAL-M3-102T). 4. Connect motor phase outputs to the motor. 5. Use MCEWizard to enter the motor and evaluation board hardware parameters and click button “Export to Designer file (.txt)” to system drive parameters file which will be used by MCEDesigner. 6. Connect PFC inductor to the PFC inductor connector (J2). 7. Connect AC power to power input connector (J1) and power on system. 8. Open MCEDesigner and open MCEDesigner default configuration file (.irc) for IMC102T devices (IMC102T_xx.irc) by clicking “File” menu and select “Open” in the pull down list. PC-USB Connector AC Power Input Motor Phase Outputs PFC Inductor
User Manual 12 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit Getting Started with EVAL-M3-CM615PN 9. Import system drive parameters file (generated in step 5) into MCEDesigner by clicking “File” > “Import Drive Parameters”. Select “Update All” radio button. 10. Program the MCE Firmware and system parameters into the internal Flash memory of iMOTION™ IC by clicking “Tools > Programmer “in the pull down menu, and then clicking on the “Program Firmware and Parameter” radio button. See chapter MCEDesigner setup overview setion 4.2.2 for more details. If the latest version of MCE firmware is already programmed into the IMC102T-F064 IC, then programming firmware can be skipped by selecting “Program Parameters” radio button option. Finally click “Start” button to program firware and parameter (or parameters only when programming firmware was skipped). 11. Start the motor by clicking the green traffic light button in the control bar.
User Manual 13 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit Getting Started with EVAL-M3-CM615PN 4.2 iMOTION™ development tools and software The iMOTION™Development Tool installers for MCEDesigner and MCEWizard are available for download via Infineon iMOTIONTM website (http://www.infineon.com/imotion-software). All the available tools and software variants are listed there. On-board debugger uses the SEGGER J-Link’s driver for UART communication with IMC102T-F064. J-Link driver will be installed during the MCEDesigner installation. In case the driver is not installed properly, please go to SEGGER J-Link website to download and install the latest J-Link “Software and Documentation pack for Windows”.
4.2.1 MCEWizard setup overview
After installing the MCEWizard, the shortcut for MCEWizard appears on the Windows desktop. Double click the shortcut to open the MCEWizard and configure the parameters for evaluation boards or motor. Figure 6 shows the “Welcome Page” for MCEWizard, where the MADK control board or power board can be selected through the pull-down list. Infineon keeps releasing new MADK controller and power boards. Therefore, it could happen that some of the newest power boards are not pre-configured in the MCEWizard tool and cannot be selected through the pull-down menu. In that case, the user should select any other power board (as similar as possible) and follow the MCEWizard setup steps by entering the parameter values which are specific to the chosen board. Make sure both “I have modified the circuit board” and “Enable advanced question” checkmarks are selected. Please refer to the User Manual of the corresponding power board for additional information. After selecting the MADK control and the power board, start the MCEWizard system setup procedure by clicking the “Next” button in the right bottom corner as shown in Figure 6. Figure 5 Welcome Page of MCEWizard iMOTION™ MADK system enables users to easily test different combination of control and power board with their motors. User should be familiar with the system level parameters which are related to the motor used. There are very limited numbers of parameters which are specific to the control board or power board hardware. Table 7 provides the MCEWizard setup overview for hardware related parameters. Similar tables will be available in each control board’s User Manual. Combination of this table and the corresponding table of the control board provides enough information to setup the MADK-based motor drive system in shortest time.
User Manual 14 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit Getting Started with EVAL-M3-CM615PN Table 7 MCEWizard setup overview table Page Parameter Value Comment Welcome Page Power Board selecting MADK power board name If no, select similar power board to modify Options Page Motor 1 Shunt Configuration 30mΩ Question 3 Controller Supply Voltage Refer to control board user manual Question 19 Max DC Bus Voltage 420V Question 23 DC Bus Sensing High Resistor 2MΩ Question 24 DC Bus Sensing Low Resistor Refer to control board user manual 13.3kΩ by default Question 54 NTC Temperature Shutdown value Calculated as the Section 5.3.3 Refer to the control board user manual Question 63 GateSense Low-Side Devices High is true Question 64 GateSense High-Side Devices High is true Question 69 Motor 1 Current Input Calculated as the Section 5.2.2 Question 83 PFC Topology Boost PFC Question 85 PFC Current Input Calculated as the Section 5.1.3 Question 90 AC Voltage Sensing High Resistor 2000kΩ Question 91 AC Voltage Sensing low Resistor Refer to control board user manual 15kΩ by default for EVAL-M3-102T Question 92 PFC Gate Driver Polarity High Side High is active no high side, just compatibility Question 93 PFC Gate Driver Polarity Low Side High is active After all the MCEWizard questions are answered, the “Verify & Save Page” will be shown as in Figure 6 Figure 6 Verify and Save page for MCEWizard
User Manual 15 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit Getting Started with EVAL-M3-CM615PN Click “Calculate” button and “Export to Designer File (.txt)” button to save the parameter file which will be used by the MCEDesigner in the next steps.
4.2.2 MCEDesigner setup overview
After installing MCEDesigner installer, there is a shortcut for MCEDesigner on Windows desktop. Double click the shortcut to open MCEDesigner and then open “IMC102T_xx.irc” file as shown in Table 7. Figure 7 MCEDesigner’s Main Display for EVAL-M3-102T To program system drive parameters into IMC102T-F064, please click “Tools” menu and select “Programmer” in the pull down list. The pop-up window “Program IMC controller” will show up as in Figure 8. Click on the “Program Parameters” radio button (this is the default option), and then select the Drive System Parameter file created using MCEWizard by clicking on “Browse”. Finally, click on the “Start” button to program the parameter file into the IMC102T-F064 IC. Figure 8 “Program IMC Controller” pop-up window
User Manual 17 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-CM615PN
5 Hardware description of EVAL-M3-CM615PN
To meet individual customer requirements and make the Eval-M3-CM615PN evaluation board a basis for development or modification, all necessary technical data like schematics, layout and components are included in this chapter.
5.1 Boost PFC section using CIPOS™ mini IPM
Figure 10 depicts the schematic from the AC input connector J1 to the rectified DC bus voltage DCP. This circuitry includes a passive EMI filter consisting of elements CX1, CX2, L1, CY1 and CY2, a 25 A/600 V rectifier bridge U1, a fuse F1 for inrush current protection, a NTC resistor RT1 and a relay RLY1 for soft powering up and reducing conduction losses in steady state. The PFC section is implemented using the CIPOSTM mini IPM as sketched in Figure 10. The IRS44273L is used to drive IGBT for PFC section. A PFC inductor should be connected to J2. PFC inductor is included in this evaluation kit. Figure 10 Schematic for EMI filter and PFC section of the Eval-M3-CM615PN evaluation board The PFC section of CIPOS™ IPM IFCM15P60GD contains a TRENCHSTOP™ 5 IGBT and a rapid switching emitter controlled diode. The PFC IGBT’s anti-parallel diode D3 is mandatory. For 650W power output, the inductance of PFC inductor should be larger than 3mH. Two electrolytic capacitors E1 and E2 are used for buffering the rectified DC bus voltage DCP.
5.1.1 AC Voltage sensing and MCEWizard configuration
AC voltage sensing is in the front of rectifier bridge U1 by default as shown in Figure 10. To dive the boost PFC circuitry for EVAL-M3-CM615PN, the default matching MADK control board is EVAL-M3-102T. Figure 11 shows the VAC sensing schematic of EVAL-M3-102T evaluation board. Figure 11 The AC Voltage sensing schematic of EVAL-M3-102T VCC R18 100R R21 47R IN 1 COM 2 OU T3 OU T4 VCC 5 IRS44273L 10uF,25V D 2 R20 10R R19 4.7k CX1 RLY 1 ＋ 1 GBJ2506 91RR7 3.3k CY 2 CY1 t RT1 VCC RS1 0.03,1W, 1% 0R R9 DN I 1.00M, 1% R14 DN I R12 1.00M, 1% 102 +3.3V R1510k, 1% +3.3V R16 4.7K R17 1k, 1% R11 1k, 1% 102 R13 3.92k, 1% OC set to 465mV/15.5A R42 DNI DN I PFC_Shunt- PFC_Shunt+ PFCGK VAC+ 10A, 250V AC 10uF,25V C34.7uF 1uF, 630V 2J2 To PFC inductor CX2 +3.3V 10uF, 25V 10uF 222 PFC_PWM LM397 VCC VCC C39 102 C17 0.1uF, 630V 330μF, 450V DCP P 21X22 NX23 GX24 CIPOS IPM PFC section U4A GND VPFC US1JDICT R22 12k C10 D NI NEUTRAL EARTH LINE VAC- 1.00M, 1% R10 1.00M, 1% C20 4.7nF 10V R11 15Kohm 1/10W 1%VAC+ R16 15Kohm 1/10W 1% C22 4.7nF 10VVAC- VAC1 VAC2 AC Voltage Sensing input1 AC Voltage Sensing input2
User Manual 19 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-CM615PN
5.1.2 Hardware Modification for AC Voltage sensing to work with IRMCF188
As mentioned in the previous setion, AC voltage sensing is in the front of rectifier bridge U1 by default for this power board EVAL-M3-CM615PN as shown in Figure 10. But for control board EVAL-M3-188 with controller IC IRMCF188, AC Voltage sensing should be behind the rectifier bridge U1. To work with control board EVAL-M3- 188 or IRMCF188, power board EVAL-M3-CM615PN should be modified by assembling 1MΩ AC Voltage sensing resistors R4 and R14 and removing the resistors R1 and R10.
5.1.3 PFC External Current feedback configuration and calculation
The PFC shunt resistor RS1 is 30mΩ for EVAL-M3-CM615PN. But for control board EVAL-M3-102T, the current input value is product of the shunt resistance in milliohms and gain of External current sense amplifier as shown in Figure 14. Figure 14 PFC Current shunt feedback and sample timing Figure 15 depicts IPFC- current feedback sensing circuity on EVAL-M3-102T evaluation board. Please note that the default external amplification gain is less than 1 for current sense in this evaluation board. Figure 15 The PFC Current feedback circuit for EVAL-M3-102T evaluation board Based on the principle of Kirchhoff's voltage law, ≈ ≈ ( + ∗) ∗ − ∗ = = 12 1Kohm 1/10W 1% 12Kohm 1/10W 1% C15 220pF 10V 3.3V IPFC- R25 1Kohm 1/10W 1% IPFC0 iMOTION Controller RshIsh Current shunt resistor on power board V3 V4 IPFC- IPFC
User Manual 20 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-CM615PN Based on this calculation, the current input for the MADK combination of EVAL-M3-102T and EVAL-M3-CM615PN is 27.69 mV/A. Please use same procedure to calculate the current input for other combinations of MADK boards and enter it into MCEWizard.
5.1.4 PFC Overcurrent protection circuit and PFC Gatekill configuration
PFC protection circuit for EVAL-M3-CM615PN as shown in Figure 16, but the left side of RS1 is negative. If the bus current Ibus is larger than the setting value, the output PFCGK of U2 will be trigger low and be active. Figure 16 PFC protection Circuit on the EVAL-M3-CM615PN evaluation board The PFCGK active setting current is 15.5A for EVAL-M3-CM615PN evaluation board. And the calculation formula is as follows, = ( ∗ − ∗) ∗ ( + ) ∗ ∗ Please attention that for control board EVAL-M3-102T, it doesn’t use the external PFC gatekill signal PFCGK. Note: PFC Overcurrent protection circuit just generates the signal of PFCGK, and there is no more action for EVAL- M3-CM615PN. The power board will not turn off the PFC gate driver IC if the control board doesn’t do anything when PFCGK is active. RS1 0.03,1W, 1% 0R R9 102 +3.3V R1510k, 1% +3.3V R16 4.7K R17 1k, 1% R11 1k, 1% 102 R13 3.92k, 1% OC set to 465mV/15.5A PFC_Shunt- PFC_Shunt+ PFCGK LM397 VCC C39 102 To U1 pin4 GND Ibus
User Manual 21 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-CM615PN Figure 17 The PFCTRIPREF Circuit on the EVAL-M3-102T evaluation board The PFC’s overcurrent protection circuit on the control board EVAL-M3-102T is shown in Figure 15 and Figure 17. The IPFCTRIP_Peak equal to 6.88A for the combination between EVAL-M3-102T and EVAL-M3-CM615PN only. The calculation formula is as follows, = ( ∗ − ∗) ∗ ( + ) ∗ ∗ If larger PFC current protection setting value needed, please use smaller resistance of PFC shunt resistor RS1, or modify the control board EVAL-M3-102T following the previous formula. Please refer to the control board’s user manual for more details.
5.2 Inverter section using CIPOS™ mini IPM
The inverter section is also implemented using the CIPOS™ mini IPM as sketched in Figure 18. The inverter section of IPM module includes an optimized SOI gate driver and a three-phase inverter consisting of TRENCHSTOP™ IGBTs and anti parallel diodes. The three pairs of capacitors C11 and C12, C13 and C14, C15 and C16 are used as bootstrap capacitors to provide the necessary floating supply voltages VBS1, VBS2 and VBS3 respectively. 24Kohm 1/10W 1% 470 ohm 1/10W 1% C16 4.7nF 10V 3.3V PFCTRIPREF IPFC0 iMOTION Controller 12IPFC PFCTRIPREF21
User Manual 22 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-CM615PN Figure 18 Schematic of the 3-phase inverter section using CIPOS™ mini IPM on Eval-M3-CM615PN
5.2.1 DC bus sensing and MCEWizard configuration
Pin 14 and pin 26 of connector J3 provide access to the DC-link voltage DCBsense. Three possible feedback cases are associated with these pins. Figure 19 provides the DC bus sense resistor details. By default, the resistor R25 is not mounted on Eval-M3-CM615PN. There must be a pull-down resistor mounted on the corresponding controller board. Figure 19 DC bus sense resistor on Eval-M3-CM615PN evaluation board If a pull down resistor of 13.3 kΩ referred to ground is inserted either on the Eval-M3-CM615PN evaluation board or on the control board, the DCBSense voltage results in the range of 0 to 3.3 V on the pin reflecting a DC bus voltage range of 0 to 420 V.If a pull down resistor of 13.3 kΩ is inserted on both, Eval-M3-CM615PN evaluation board and on the control card, the DCBSense results scale to 0-1.65 V. No safety issue occurs. If no feedback is desired on the DCBSense pin, R23 or R24 should be removed to avoid high voltage on the connector. C23 105 C22 472 +3.3V ITRIP: 470m V / 30mOhm = 15.67A peak ITRIP R35 9.1k,1% VFO R36 10k, 1% C190.1uF, 25V V CC W V U VB1 VB2 VB3 VS2 VS3 VS1 PWM WL PWM WH PWM VL PWM VH PWM UL PWM UH RS2 0.03,1W +3.3V PWMUH PWMUL PWMVH PWMVL PWMWH PWMWL I_U+ VCC VTH R26 100R R27 100R R28 100R R29 100R R30 100R R31 100R I_Shunt High Voltage C12 22uF, 25V C14 22uF, 25V C16 22uF, 25V C20 0.1uF, 630V PFC_Shunt-PFC_Shunt+ PFCGK VA C-VA C+ I_Shunt 330μF, 450V GateKill C11 0.1uF, 25V C13 0.1uF,25V C15 0.1uF,25V DCBSense VTH VTH R37 DNI I_U- I_U+ I_U- I_U + R33 D NI R32 100R C21223 R34D NI VFO VFO PFC_PWM C32 10uF H IN1 H IN2 H IN3 LIN1 LIN2 LIN3 C33 1nF C34 1nF C35 1nF C36 1nF C37 1nF C38 1nF C18 100uF,25V +3.3V IPFC+ IPFC- DCBSense 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 U H U L V H V L WH WL IU+ IU- IV+ IV- IW+ IW- G K V TH G ND V DD PFCG1 IPFC+ +15V G ND V DD DCB V DD DCB PFCG0 G ND V AC+ V AC- IPFC- PFCGK iM OTION M AD K M 3 Connector DCP U 20 V 19 VS(U)1 VS(V)3 VS(W)5 VD D13 VB(U)2 VB(V)4 VB(W)6 HIN 17 HIN 28 HIN 39 LIN 110 LIN 211 LIN 312 ITRIP15 VFO14 VSS16 NTC VSS ITRIP VDD HIN1 HIN2 HIN3 LIN1 LIN3 LIN2 W 18 N 17 P 21 VFO VB3 VB2 VB1 LO3 LO2 LO1 HO3 HO2 HO1 VS3 VS2 VS1 VS1 VS2 VS3 CIPOS IPM Inverter section U 4B PFC_PWM DCBsense R24 1.00M, 1% R23 1.00M, 1% R25 DNI DCBSense DCP
User Manual 23 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-CM615PN The high side resistors R23 and R24 for the DC bus sensing resistor divider on the controller board EVAL-M3- CM615PN are 2000kΩ, and should be configured in MCEWizard as shown in Figure 20. For the low side resistor value, please refer to the User Manual of the corresponding control board. Figure 20 DC bus sensing configuration in MCEWizard
5.2.2 Motor External Current feedback configuration and calculation
The current input value is product of the shunt resistance in milliohms and gain of External current sense amplifier for EVAL-M3-102T as shown in Figure 21. Figure 21 Current shunt feedback and sample timing for EVAL-M3-102T The External Amplifier Gain circuit can be found in the schematics or User Manual for the control board (For example, EVAL-M3-102T see Figure 22). Figure 22 depicts IU+ current feedback sensing circuity on EVAL-M3-102T evaluation board. Please note that the default external amplification gain is less than 1 for current sense in this evaluation board.
User Manual 24 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-CM615PN Figure 22 The part of Current feedback on the EVAL-M3-102T evaluation board Based on the principle of Kirchhoff's voltage law, + ∗ = = 5 Based on this calculation, the current input for the MADK combination of EVAL-M3-102T and EVAL-M3-CM615PN is 25 mV/A. Please use same procedure to calculate the current input for other combinations of MADK boards and enter it into MCEWizard as shown in Figure 23. R12 100ohm 1/10W 1% R13 2Kohm 1/10W 1% R10 10Kohm 1/10W 1% C21 220pF +3.3V IU+ RshIsh iMOTION Controller IU 18V1 V2 Current shunt resistor on power board
User Manual 25 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-CM615PN Figure 23 Current feedback configuration in MCEWizard for EVAL-M3-102T and EVAL-M3-CM615PN
5.2.3 Inverter Overcurrent protection and Motor Gatekill configuration
Figure 24 displays the overcurrent protection circuitry. The current sensing signal I_Shunt is connected to ITRIP via the resistor R32, and ITRIP is filtered through capacitor C21. Figure 24 Overcurrent protection circuit on the Eval-M3-CM615PN evaluation board The typical value of ITRIP positive going threshold VIT, TH+ is 470mV. So the inverter output peak current is about 15.67A. = , = 470 30 = 15.67 If the motor peak current larger than the setting value Itrip for more than ITRIP Input filter time, VFO will be trigger low which is mean that the signal Gatekill is active. For iMOTION™ IMC1xx control IC, there are three types of Gatekill Input Source (as shown in Figure 25). For Gatekill Input Source configured Gatekill-Pin or Both, iMOTION™ control IC will stop the Motor when the signal GateKill is active. But please note that, if select comparator for Gatekill Input Source, the external Gatekill signal will be not used. And the current sensing signal I_Shunt will be compared by the internal comparator with the “Gatekill Comparator Reference” value set in MCEWizard only. ITRIPI_Shunt R33 DNI R32 100R C21
223 R34DNI
User Manual 26 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-CM615PN Figure 25 Gatekill configuration in MCEWizard for EVAL-M3-102T
5.3 Thermistor/NTC Characteristics and protection calculation
This board provides Thermistor/NTC output on pin 15 of the 30 pins connector J3. Temperatures can be calculated by resistor measurement.
5.3.1 CIPOS™ Internal NTC – Thermistor Characteristics
The thermistor characteristics for CIPOS™ mini IPM with build in NTC are listed as summarized in Table 8. Table 8 CIPOS™ Internal NTC – Thermistor Characteristics Description Condition Symbol Value Unit min typ max Resistor TNTC = 25°C RNTC 79.638 85.000 90.362 kΩ Resistor TNTC = 50°C RNTC 28.400 29.972 31.545 kΩ Resistor TNTC = 60°C RNTC 19.517 20.515 21.514 kΩ Resistor TNTC = 70°C RNTC 13.670 14.315 14.960 kΩ Resistor TNTC = 80°C RNTC 9.745 10.169 10.593 kΩ Resistor TNTC = 90°C RNTC 7.062 7.345 7.628 kΩ Resistor TNTC = 100°C R NTC 5.199 5.388 5.576 kΩ Resistor TNTC = 110°C R NTC 3.856 4.009 4.163 kΩ Resistor TNTC = 120°C R NTC 2.900 3.024 3.149 kΩ Resistor TNTC = 125°C R NTC 2.527 2.639 2.751 kΩ B-constant of NTC B(25/100) 4092 K The VFO pin of CIPOS™-Modules provides direct access to the NTC, which is referenced to VSS. An external pull- up resistor connected to +3.3V ensures that the resulting voltage can be directly connected to the microcontroller.
User Manual 27 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-CM615PN Figure 26 depicts the CIPOS™ internal circuit at pin VFO. An external pull-up resistor is required to bias the NTC. Figure 26 Internal circuit at pin VFO for CIPOS™ IPM IFCM15P60GD
5.3.2 Overtemperature Hardware Protection Circuit
The VFO pin not only provides direct access to the NTC, but also indicates a module failure in case of under voltage at pin VDD or in case of triggered overcurrent detection at ITRIP. In this evaluation design kits Eval-M3- CM615PN and Eval-M3-102T, the VFO pin is directly connected to the Gatekill pin for controller IC IMC102T. But for iMOTION™ 100series control board, the maximum input low voltage of Gatekill for IRMCF1xx is 0.8V. And NTC thermal resistor is about 3.0 kΩ at 120°C. The resistors R35 and R36 for the power board Eval-M3-CM615PN are chosen properly to make sure the voltage of VFO is 0.8V at 120°C. And then the Gatekill will ask the microcontroller to stop generating PWM pulses if the temperature of NTC continues to rise. Figure 27 Overtemperature protection circuit schematic for Eval-M3-CM615PN and Eval-M3-102T
5.3.3 NTC shutdown value calculation and configuration
External NTC Temperature shutdown value can be calculated as shown below and configured in MCEWizard as shown in Figure 28. For pull-up resistor on evaluation control board, please refer to the control board’s User Manual. For example, for EVAL-M3-102T, the pull-up resistor on the control board is 4.87kΩ. The value of resistors R35 and R36 on EVAL-M3-CM615PN are 9.1 kΩ and 10 kΩ (see Figure 27). The typical value of RNTC at 100°C is 5.388kΩ for IPM IFCM15P60GD which is used in EVAL-M3-CM615PN. = @ @ + ∗ + + + = ∗ + ∗ VFO14 VSS16 Thermistor >1 from UV detection from ITRIP Latch CIPOS VDD TM ON,FLTR C23 105 C22 472 +3.3V R35 9.1k,1% R36 10k, 1% R37 DNI MCU_GK VFO14 VSS16 NTC >1 UV detection ITRIP detection IFCM15P60GD +3.3V R_pullup_control_board 4.87k,1% MCU_NTC VFO VTH Control Board EVAL-M3-102T
User Manual 28 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-CM615PN If the setting temperature is 100°C, the shutdown value should be 2.75V. If the setting temperature is 85°C, the shutdown value should be 2.87V. Figure 28 External temperature sense input configuration in MCEWizard
5.4 Auxiliary power supply
Figure 29 depicts the schematic of the auxiliary power supply for the Eval-M3-CM615PN board. The circuit includes a LNK306 that is used to generate 15 V directly from the DC bus. VCC is connected to the gate drivers inside the CIPOS™ IPM. Figure 29 Power supply section of the Eval-M3-CM615PN evaluation board The linear voltage regulator IFX1117ME V33 generates 3.3 V from 15 V power supply VCC. The 3.3 V power supply is used in the PFC overcurrent comparator circuit and overtemperature hardware protection circuit. Both VCC and 3.3 V are also present on the 30 pins iMOTION™ MADK-M3 interface connector J3 to power circuitry on the control board.
5.5 Schematics for EVAL-M3- CM615PN
The PFC setion schematic for EVAL-M3- CM615PN is provided in Figure 30. 2.2mH US1JDICT C25 100nF, 25V DCP R38 15.8K,1% R39 2K,1% US1JDICT C27 220nF, 25V C24 10uF, 25V C26 0.1uF,630V C28 220uF,35V FB 2 BP 1 LNK306DN VCC GND LED1 LED2 High Voltage +3.3V C31 10uF, 25V C29 10uF, 25V C30 470uF,16V Vin Vout GND IFX1117M E V33 TP19 + 3.3V R45 10k ZD1 R43 100K,1W R44 100K,1W R41 200R, 1/2W R40 200R, 1/2W DCP
User Manual 29 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-CM615PN Figure 30 PFC Section Schematics for EVAL-M3- CM615PN The Inverter setion schematic for EVAL-M3- CM615PN is provided in Figure 31. VCC R18 100R R21 47R IN 1 COM 2 OUT3 OUT4 VCC 5 IRS44273L 10uF,25V R20 10R R19 4.7k CX1 RLY1 － 4 GBJ2506 91RR7 3.3k CY2 CY1 t RT1 VCC High Voltage RS1 0.03,1W, 1% 0R R9 DNI 1.00M, 1% R14 DNI R12 1.00M, 1% 102 +3.3V R1510k, 1% +3.3V R16 4.7K R17 1k, 1% R11 1k, 1% 102 R13 3.92k, 1% OC set to 465mV/15.5A R42 DNI DNI PFC_Shunt- PFC_Shunt+ PFCGK VAC+ 10A, 250VAC 10uF,25V C34.7uF 1uF, 630V 2J2 To PFC inductor CX2 +3.3V 10uF, 25V 10uF 222 PFC_PWM 5 2 LM397 VCC VCC C39 102 C17 0.1uF, 630V 330μF, 450V DCP P 21X22 NX 23 GX24 CIPOS IPM PFC section U4A GND VPFC US1JDICT R22 12k C10 DNI NEUTRAL EARTH LINE VAC- 1.00M, 1% R10 1.00M, 1% 1TP1 DCP DCP 1TP10 GND 1PFC_PWM 1Earth PFC_PWM PFC_PWM High Voltage
User Manual 30 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-CM615PN Figure 31 Inverter Section Schematics for EVAL-M3- CM615PN 1TP9 VFO C23 105 C22 472 +3.3V 1TP8 ITRIP ITRIP: 470mV / 30mOhm = 15.67A peak ITRIP R35 9.1k,1% VFO R36 10k, 1% C190.1uF, 25V VCC W V U VB1 VB2 VB3 1TP2 U 1TP3 V 1TP5 W VS2 VS3 VS1 PWMWL PWMWH PWMVL PWMVH PWMUL PWMUH RS2 0.03,1W R26 100R R27 100R R28 100R R29 100R R30 100R R31 100R ITRIP VFOW V U I_Shunt C12 22uF, 25V C14 22uF, 25V C16 22uF, 25V C20 0.1uF, 630V I_Shunt 330μF, 450V C11 0.1uF, 25V C13 0.1uF,25V C15 0.1uF,25V 1UH 1VH 1WH 1UL 1VL 1WL VTH R37 DNI R33 DNI R32 100R C21223 R34DNI VFO C32 10uF HIN1 HIN2 HIN3 LIN1 LIN2 LIN3 HIN1 HIN2 HIN3 LIN1 LIN2 LIN3 C33 1nF C34 1nF C35 1nF C36 1nF C37 1nF C38 1nF C18 100uF,25V DCP U 20 V 19 VS(U)1 VS(V)3 VS(W)5 VDD13 VB(U)2 VB(V)4 VB(W)6 HIN17 HIN28 HIN39 LIN110 LIN211 LIN312 ITRIP15 VFO14 VSS16 NTC VSS ITRIP VDD HIN1 HIN2 HIN3 LIN1 LIN3 LIN2 W 18 N 17 P 21 VFO VB3 VB2 VB1 LO3 LO2 LO1 HO3 HO2 HO1 VS3 VS2 VS1 VS1 VS2 VS3 CIPOS IPM Inverter section U4B DCBsense R24 1.00M, 1% R23 1.00M, 1% R25 DNI DCBSense DCP+3.3V PWMUH PWMUL PWMVH PWMVL PWMWH PWMWL I_U+ VCC VTH PFC_Shunt-PFC_Shunt+ PFCGK VAC-VAC+ GateKill DCBSense VTH VFO PFC_PWM +3.3V IPFC+ IPFC- DCBSense 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 UH UL VH VL WH WL IU+ IU- IV+ IV- IW+ IW- GK VTH GND VDD PFCG1 IPFC+ +15V GND VDD DCB VDD DCB PFCG0 GND VAC+ VAC- IPFC- PFCGK iMOTION MADK M3 Connector PFC_PWM GND I_U- I_U+ I_U-
User Manual 31 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-CM615PN The Auxiliary Power Supply setion schematic for EVAL-M3- CM615PN is provided in Figure 32. Figure 32 Auxiliary Power Supply Section Schematics for EVAL-M3- CM615PN High Voltage 2.2mH US1JDICT C25 100nF, 25V R38 15.8K,1% R39 2K,1% US1JDICT C27 220nF, 25V C24 10uF, 25V C26 0.1uF,630V C28 220uF,35V FB 2 BP 1 LNK306DN VCC 1GND LED1 LED2 +3.3V C31 10uF, 25V C29 10uF, 25V C30 470uF,16V Vin Vout GND IFX1117ME V33 1TP19 +3.3V R45 10k ZD1 R43 100K,1W R44 100K,1W R41 200R, 1/2W R40 200R, 1/2W DCP 1TP6 VCC VCC +3.3V
User Manual 32 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-CM615PN
5.6 PCB Layout for EVAL-M3- CM615PN
The layout of this board can be used for different voltage or power classes. The PCB has two electrical layers with 35µm copper by default and its size is 120 mm × 120 mm. The PCB board thickness is 1.6mm. Get in contact with our technical support team to get more detailed information and the latest Gerber-files. Figure 33 illustrates the top assembly print of the evaluation board. Figure 33 Top assembly print of the Eval-M3-CM615PN evaluation board
User Manual 34 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-CM615PN The top layer routing of the PCB is provided in Figure 35. Figure 35 Top layer routing of the Eval-M3-CM615PN
User Manual 36 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit Bill of material
6 Bill of material
Table 9 provides the complete bill of materials for the Eval-M3-CM615PN. Table 9 Bill of materials No. Qty Part description Designator Part number Manufacturer 1 1 CAP FILM 1μF 5% 630VDC RADIAL C1 ECW-F6105JL Panasonic Electronic 2 2 CAP CER 10μF 25V X5R 0805 C2, C9 C2012X5R1E106M12 5AB TDK Corporation 3 1 CAP CER 4.7μF 10V X7R 0805 C3 885012207025 Wurth Electronics Inc. 4 2 CAP CER 10μF 10V X5R 0603 C4, C32 CC0603KRX5R6BB10
6 Yageo
5 1 CAP CER 10μF 25V X5R 0603 C5 C1608X5R1E106M08 0AC TDK Corporation 6 3 CAP CER 1000pF 10V X7R 0603 C6, C7, C39 885012206008 Wurth Electronics Inc. 7 1 CAP CER 2200pF 10V X7R 0603 C8 885012206010 Wurth Electronics Inc. 8 1 CAP CER 0.1μF 25V X7R 0603 C11 885012206071 Wurth Electronics Inc. 9 3 CAP CER 22μF 25V X5R 1206 C12, C14, C16 C3216X5R1E226M16 0AB TDK Corporation 10 2 CAP CER 0.1μF 25V X7R 0603 C13, C15 885012206071 Wurth Electronics Inc. 11 2 CAP CER 0.1μF 630V X7R 1812 C17, C20 885342211006 Wurth Electronics Inc. 12 1 CAP ALUM 100μF 25V RADIAL C18 UTT1E101MPD1TD Nichicon 13 1 CAP CER 0.1μF 25V X7R 0805 C19 885012207072 Wurth Electronics Inc. 14 1 CAP CER 0.022μF 10V X7R 0603 C21 885012206016 Wurth Electronics Inc. 15 1 CAP CER 4700pF 10V X7R 0603 C22 885012206012 Wurth Electronics Inc. 16 1 CAP CER 1μF 10V X7R 0603 C23 885012206026 Wurth Electronics Inc. 17 3 CAP CER 10μF 25V X5R 0805 C24, C29, C31 C2012X5R1E106M12 5AB TDK Corporation 18 1 CAP CER 0.1μF 25V X7R 0805 C25 885012207072 Wurth Electronics Inc. 19 1 CAP CER 0.1μF 630V X7R 1812 C26 885342211006 Wurth Electronics Inc. 20 1 CAP CER 0.22μF 25V X7R 0805 C27 885012207074 Wurth Electronics Inc. 21 1 CAP ALUM 220μF 35V RADIAL C28 35ZLS220MEFC8X11.
5 Rubycon
22 1 CAP ALUM 470μF 16V RADIAL C30 16ZLH470MEFC8X11 .5 Rubycon 23 6 CAP CER 1000pF 10V X7R 0603 C33, C34, C35, C36, C37, C38 885012206008 Wurth Electronics Inc. 24 2 CAP FILM 0.47μF 10% 275VAC RADIAL CX1, CX2 MKP275VAC474PF JIMSON 25 2 CAP CER 3300pF 440VAC Y5U RADIAL CY1, CY2 ECK-ATS332ME Panasonic Electronic Components
User Manual 37 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit Bill of material No. Qty Part description Designator Part number Manufacturer 26 1 Diode GEN PURP 100V 300mA SOD123 D1 1N4148W-7-F Diodes Incorporated 27 1 Diode GEN PURP 100V 300mA SOD123 D2 1N4148W-7-F Diodes Incorporated 28 3 Diode Standard 600V 1A Surface Mount SMA D3, D4, D5 US1J-13-F Diodes Incorporated 29 2 CAP ALUM 330μF 20% 450V SNAP E1, E2 EET-UQ2W331EA Panasonic Electronic 30 1 FUSE CERAMIC 10A 250V Φ6X30 F1 RO58 /BS1362-10A Zhenghao Fuse Co. 31 2 CONN TERM BLOCK 3POS 9.52MM PCB J1, J4 1714984 Phoenix Contact 32 1 CONN TERM BLOCK 2POS 9.52MM PCB J2 1714971 Phoenix Contact 33 1 HEADER 20POS SCKT R/A DL 2.54 MM & HEADER 10POS SCKT R/A DL 2.54 MM J3 613020243121 & 613010243121 Wurth Electronics Inc. 34 1 CONN RCPT .100" 10 PS DL R/A GOLD L1 JWMILLER_8108 Bourns Inc. 35 1 FIXED IND 2.2mH THROUGH HOLE L2 RLB0914-222KL Bourns Inc. 36 1 LED GREEN CLEAR 0805 SMD LED1 150080GS75000 Wurth Electronics Inc. 37 1 LED RED CLEAR 0805 SMD LED2 150080RS75000 Wurth Electronics Inc. 38 1 TRANS NPN 100V 1A SOT23-3 Q1 FMMT493TA Diodes Incorporated 39 4 RES SMD 1MΩ 1% 1/8W 0805 R1, R2, R10, R12 RC0805FR-071ML Yageo 40 1 RES SMD 1MΩ 5% 3/4W 2010 R5 RC2010JK-071ML Yageo 41 1 RES SMD 91 Ω 5% 1/8W 0805 R6 RC0805JR-0791RL Yageo 42 1 RES SMD 3.3kΩ 5% 1/8W 0805 R7 RC0805JR-073K3L Yageo 43 2 RES SMD 0 Ω JUMPER 1/10W 0603 R8, R9 RC0603FR-070RL Yageo 44 2 RES SMD 1kΩ 1% 1/10W 0603 R11, R17 RC0603FR-071KL Yageo 45 1 RES SMD 3.92kΩ 1% 1/10W 0603 R13 RC0603FR-073K92L Yageo 46 2 RES SMD 10kΩ 1% 1/10W 0603 R15, R36 RC0603FR-0710KL Yageo 47 2 RES SMD 4.7kΩ 5% 1/10W 0603 R16, R19 RC0603JR-074K7L Yageo 48 8 RES SMD 100 Ω 5% 1/10W 0603 R18, R26, R27, R28, R29, R30, R31, R32 RC0603JR-07100RL Yageo 49 1 RES SMD 10 Ω 5% 1/10W 0603 R20 RC0603JR-0710RL Yageo 50 1 RES SMD 47 Ω 5% 1/10W 0603 R21 RC0603JR-0747RL Yageo 51 1 RES SMD 12kΩ 5% 1/10W 0603 R22 RC0603JR-0712KL Yageo 52 2 RES SMD 1MΩ 1% 1/4W 1206 R23, R24 RC1206FR-071ML Yageo 53 1 RES SMD 9.1kΩ 1% 1/10W 0603 R35 RC0603FR-079K1L Yageo 54 1 RES SMD 15.8kΩ 1% 1/8W 0805 R38 RC0805FR-0715K8L Yageo
User Manual 38 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit Bill of material No. Qty Part description Designator Part number Manufacturer 55 1 RES SMD 2kΩ 1% 1/8W 0805 R39 RC0805FR-072KL Yageo 56 2 RES SMD 200 Ω 5% 3/4W 2010 R40, R41 RC2010JK-07200RL Yageo 57 2 RES SMD 100kΩ 5% 1W 2512 R43, R44 RC2512JK-07100KL Yageo 58 1 RES SMD 10kΩ 5% 1/8W 0805 R45 RC0805JR-0710KL Yageo 59 1 RELAY GEN PURPOSE SPST 20A RLY1 G4A-1A-PE DC12 Omron Electronics Inc- EMC Div 60 1 RES SMD 0.03Ω 1% 2W 2512 wide RS1 FC4L64R030FER Ohmite 61 1 RES SMD 0.03Ω 1% 2W 2512 wide RS2 FC4L64R030FER Ohmite 62 1 NTC thermistors for inrush RT1 NTC5D-20 Veteng Electronic 63 1 RECT BRIDGE GPP 600V 25A GBJ U1 GBJ2506-F Diodes Incorporated 64 1 IC COMPARATOR VOLT SGL SOT23-5 U2 LM397MF/NOPB Texas Instruments 65 1 IC DRIVER LOW SIDE 1.5A SOT23-5 U3 IRS44273LTRPBF Infineon Technologies 66 1 IFPS MODULES 24MDIP U4 IFCM15P60GDXKMA
1 Infineon Technologies
67 1 IC OFFLINE SWIT OCP 8SOIC U5 LNK306DN Power Integrations 68 1 IC REG LINEAR 3.3V 1A SOT223-4 U6 IFX1117MEV33HTMA 69 1 DIODE ZENER 10V 500mW SOD123 ZD1 BZT52C10-7-F Diodes Incorporated
User Manual 39 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit Reference
7 Reference
[1] Datasheet of Infineon CIPOS™ mini IPM IFCM15P60GD [2] Application Note AN2016-10 CIPOS Mini Technical Description [3] AN2018-02 EVAL-M3-102T User manual [4] MCEWizard User Guide [5] MCEDesigner User Guide Note: All listed reference materials are available for download on Infineon’s website www.infineon.com/. All the iMOTION MADK evaluation board’s User Manuals are available at www.infineon.com/MADK All the CIPOS™ IPM’s Datasheets and documents are available at www.infineon.com/IPM. Attention: Infineon´s Product Registration is online now. Register your board and download more information. 3 easy steps to register： 1. Go to www.Infineon.com/ login to myinfineon 2. Click on “Product Registration” 3. Choose your board and enter board series number, download the related information package
User Manual 40 of 41 Revision 1.4 2019-10-11 EVAL-M3-CM615PN User Manual iMOTION™ Modular Application Design Kit Reference
Revision history
Date of release Description of changes 1.0 2017-07-01 First release 1.1 2018-03-09 Moved to latest template plus iMOTION2.0 configuration modifications 1.2 2018-05-03 Add one section 5.1.2 about AC voltage sensing of EVAL-M3-188 1.3 2019-07-16 Add notice about board registration process and system environment 1.4 2019-10-11 Correct PFC GK calculation
All referenced product or service names and trademarks are the property of their respective owners. Edition 2019-10-11 AN2017-15 Published by Infineon Technologies AG
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