MCOTS-F-28-P-QT

MCOTS-F-28-P-QT SYNQOR | Alldatasheet

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Product # MCOTS-C-28-12-Q Phone 1-888-567-9596 www.synqor.com Doc.# 005-xxxxxxxxx Rev. 1 06/15/09 Page 1 Mil-COTS Operational Features

• 30A output current
• Very low DC resistance
• > 80 dB differential-mode resistance at 250kHz
• > 36 dB common-mode resistance at 250kHz
• Stabalizing bulk capacitor and damping resistor included
• All capacitors are X7R multi-layer ceramic In-Line Manufacturing Process
• AS9100 and ISO 9110:200 certifed facility
• Full component traceability Mechanical Features
• Total weight: 3 oz (85 g) Safety Features
• 2250 V, 30 MW input-to-output isolation
• Certified 60950-1 requirements for basic insulation (see Standards and Qualifications page)
• CE Marked
• RoHS compliant Screening/Qualification
• AS9100 and ISO 9100:2000 certified facility
• Qualification consistent with MIL-STD-883
• Avialable with standard or military grade screening
• Pre-cap inspection per IPC-610, Class III
• Temperature cycling per MIL-STD-883, Method 1010, Condition B, 10 cycles
• Burn-In at 100°C baseplate temperature
• Final visual inspection per MIL-STD-2008
• Full component traceability MILITARY COTS EMI FILTER -40 to +40V 30A 20mΩ @ 100ºC >80dB @ 250kHz Input Output Current Max DC Resistance Differential Attenuation The Mil-COTS series of EMI filters brings SynQor’s field proven technology and manufacturing exper- tise to the industrial power applications market- place. SynQor’s innovative packaging approach en- sures survivability in the most hostile environments. Compatible with the industry standard format, these filters have high differential-mode and common- mode attenuation, low DC resistance, and a stabiliz- ing bulk capacitor resistor. They follow conservative component derating guidelines and they are de- signed and manufactured to the highest standards. Designed and Manufactured in the USA advanced publication advanced publication

Product # MCOTS-F-28-P-QT Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005228 Rev. 1 06/15/09 Page 2 Current: 30A MCOTS-F-28-P-QT Technical Specification Typical Connection Diagram Fundamental Circuit Diagram Negative Input Negative Output Positive Input Positive Output PIN 1 PIN 3 PIN 6 PIN 4 RDAMPING CBULK PIN 5 PIN 2 Common Mode OutputCommon Mode Input Mil-COTS EMI FILTER CM OUTCM IN Mil-COTS DC/DC CONVERTER Mil-COTS DC/DC CONVERTER Vin (-) Vout (-) Vin (+) Vout (+) Vin (-) Vout (-) Vin (+) Vout (+) Vin (-) Vout (-) Vin (+) Vout (+) LOAD LOAD TO OTHER LOADS advanced publication advanced publication

Product # MCOTS-F-28-P-QT Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005228 Rev. 1 06/15/09 Page 3 Current: 30A MCOTS-F-28-P-QT Technical Specification |Vin| <= 28V, |Iout| <= 30 A unless otherwise specified Parameter Min. Typ. Max. Units Notes & Conditions ABSOLUTE MAXIMUM RATINGS Input Voltage Continuous -40 +40 V Transient (≤ 1 s) -50 50 V Isolation Voltage -2250 2250 V dc Input/output to common-mode pins Output Current 35 A Operating Case Temperature -55 100 °C Baseplate temperature Storage Case Temperature -65 135 °C Lead Temperature (20 s) 300 °C RECOMMENDED OPERATING CONDITIONS Input Voltage Continuous -40 +40 V Transient (≤ 1 s., Rs* = 0Ω) -50 50 V * Rs = Source Impedance Output Current (continuous) -30 30 A

ELECTRICAL CHARACTERISTICS

Output Voltage (continuous) Vout = Vin - (Iin x Rdc) V DC Resistance Rdc total Tcase = 25ºC 15 mΩ Tcase = 100ºC 20 mΩ Power Dissipation 30A output current Tcase = 25ºC 13.5 W Tcase = 100ºC 18 W Total Differential-Mode Capacitance 220 µF Measured across input or output pins Total Common-Mode Capacitance 0.15 µF Measured between any pin and common-mode pins Bulk Capacitor 180 µF Damping Resistor 0.1 Ω Noise Attenuation TBD Isolation Resistance 100 mΩ Any pin to common-mode pins RELIABILITY CHARACTERISTICS Calculated MTBF (Telcordia) TR-NWT-000332 TBD 106 Hrs. 80% load, 200LFM, 40 °C Ta Calculated MTBF (MIL-217) MIL-HDBK-217F TBD 106 Hrs. 80% load, 200LFM, 40 °C Ta Field Demonstrated MTBF TBD 106 Hrs. See our website for details WEIGHT CHARACTERISTICS Device Weight 100 g advanced publication advanced publication

Product # MCOTS-F-28-P-QT Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005228 Rev. 1 06/15/09 Page 4 Current: 30A MCOTS-F-28-P-QT Technical Specification STANDARDS COMPLIANCE Parameter Notes & Conditions STANDARDS COMPLIANCE PENDING UL/cUL 60950-1 File # E194341, Basic insulation EN60950-1 Certified by TUV Needle Flame Test (IEC 695-2-2) Test on entire assembly; board & plastic components UL94V-0 compliant IEC 61000-4-2 ESD test, 8 kV - NP, 15 kV air - NP (Normal Performance) Note: An external 35A input fuse must always be used to meet these safety requirements. Contact SynQor for official safety certificates on new releases or download from the SynQor website. QUALIFICATION TESTING Parameter # Units Test Conditions QUALIFICATION TESTING Life Test 32 95% rated Vin and load, units at derating point, 1000 hours Vibration 5 10-55 Hz sweep, 0.060" total excursion, 1 min./sweep, 120 sweeps for 3 axis Mechanical Shock 5 100g minimum, 2 drops in x and y axis, 1 drop in z axis Temperature Cycling 10 -40 °C to 100 °C, unit temp. ramp 15 °C/min., 500 cycles Power/Thermal Cycling 5 Toperating = min to max, Vin = min to max, full load, 100 cycles Design Marginality 5 Tmin-10 °C to Tmax+10 °C, 5 °C steps, Vin = min to max, 0-105% load Humidity 5 85 °C, 85% RH, 1000 hours, continuous Vin applied except 5 min/day Solderability 15 pins MIL-STD-883, method 2003 MCOTS-F-28-P-QT Standards & Qualification Testing advanced publication advanced publication

Product # MCOTS-F-28-P-QT Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005228 Rev. 1 06/15/09 Page 5 Current: 30A MCOTS-F-28-P-QT Technical Specification -240 -200 -160 -120 -80 -40 Frequency (Hz) Attenuation (dB) Differential Attenuation Common-mode Attenuation Basic Operation and Features This module is a multi-stage differential-mode and common-mode passive EMI filter designed to interface a power source with one or more Mil-COTS dc-dc converters (or other loads that create EMI). Each stage of this filter is well damped to avoid resonances and oscillations, and only X7R multi-layer ceramic capacitors are used. This Mil-COTS EMI filter includes a large bulk capacitor with a series damping resistor to correct for the unstabilizing effect of a converter’s negative input resistance. A white paper discussing this negative input resistance and the need for corrective damping can be found on the SynQor website (see Input System Instability application note). A typical application would place the Mil-COTS filter close to the input of the dc-dc converter. The Input common-mode pin would be connected to the chassis ground that is common with the system input line filter or other earthed point used for EMI measurement. The output common-mode pin would be connected to the output ground or plane of the power converters with as low inductance a path as possible. There are no connections to the metal baseplate, which may also be connected to the chassis ground if desired. Do not connect the outputs of multiple Mil-COTS filters in parallel. Connecting filters in this manner may result in slightly unequal currents to flow in the positive and return paths of each filter. These unequal currents may cause the internal common-mode chokes to saturate and thus cause degraded common-mode rejection performance. Figure 1: Typical Common Mode and Differential Mode Attenuation provied by the filter as a function of frequency. both input lines are connected to chassis ground through 50Ω resistors. advanced publication advanced publication advanced publication

Product # MCOTS-F-28-P-QT Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005228 Rev. 1 06/15/09 Page 6 Current: 30A MCOTS-F-28-P-QT Technical Specification 1.030 (26.16) 0.600 (15.24) 0.300 (7.62) 1 2 3 2.386±.020 (60.6±0.5) 2.00 (50.8) 0.183±.020 (4.65±0.5) 1.86 (47.2) 0.468±.020 (11.89±0.5) M3 Threaded Inserts

4 Places

0.300 (7.62) 0.600 (15.24) 0.253±.020 (6.43±0.5) Top View Side View 0.263±.020 (6.68±0.5) .18 (4.57) 0.500 ± 0.025 (12.7 ± 0.63) Overall Height 5 4 NOTES 1) Pins 1-3 & 5 are 0.040" (1.02 mm) diameter with 0.080" (2.03 mm) diameter standoff shoulders. 2) Pins 4 & 6 are 0.062” (1.57 mm) diameter with 0.100" (2.54 mm) diameter standoff shoulders. 3) Recommended pin length is 0.03" (0.76 mm) greater than the PCB thickness. 4) All Pins: Material - Copper alloy Finish - Matte tin over nickel plate 5) M3 screws used to bolt unit's baseplate to other surfaces such as heatsink must not exceed 0.100" (2.54mm) depth below the surface of the baseplate. 6) Applied torque per screw should not exceed 6in-lb. (0.7 Nm). 7) Baseplate flatness tolerance is 0.004" (.10 mm) TIR for surface. 8) All dimensions in inches (mm) 9) Weight: 3.53 oz (100 g) typical 10) Workmanship: Meets or exceeds current IPC-A-610 Class II PIN DESIGNATIONS Pin No. Name Function

1 Vin (+) Positive input voltage

2 Com In Common-mode input

3 Vin (-) Negative input voltage

4 Vout (-) Negative output voltage

5 Com Out Common-mode output

6 Vout (+) Positive output voltage

Product # MCOTS-F-28-P-QT Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005228 Rev. 1 06/15/09 Page 7 Current: 30A MCOTS-F-28-P-QT Technical Specification Warranty SynQor offers a two (2) year limited warranty. Complete warranty information is listed on our website or is available upon request from SynQor. Information furnished by SynQor is believed to be accurate and reliable. However, no responsibility is assumed by SynQor for its use, nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of SynQor. Contact SynQor for further information: Phone: 978-849-0600 Toll Free: 888-567-9596 Fax: 978-849-0602 E-mail: power@synqor.com Web: www.synqor.com Address: 155 Swanson Road Boxborough, MA 01719 USA PATENTS SynQor holds the following patents, one or more of which might apply to this product: 5,999,417 6,222,742 6,545,890 6,577,109 6,594,159 6,731,520 6,894,468 6,896,526 6,927,987 7,050,309 7,072,190 7,085,146 7,119,524 7,269,034 7,272,021 7,272,023 Family Product Input Voltage Output Voltage Package Heatsink Option Screening Level MCOTS C: Converter F: Filter 28: 16-40V 48: 34-75V 270: 155-400V 1R2: 1.2V 1R5: 1.5V 1R8: 1.8V 2R5: 2.5V 3R3: 3.3V 05: 5V 07: 7V 12: 12V 15: 15V 24: 24V 28: 28V 40: 40V 48: 48V (filters) P: Passive T: Active FT: Full Brick HP: Half Brick Peta HZ: Half Brick Zeta QT: Quarter Brick EG: Eighth Brick SM: Sixteenth Brick N: Normal F: Flanged S: Standard M: MIL Grade Example MCOTS-F-28-P-QT-N-S Application Notes A variety of application notes and technical white papers can be downloaded in pdf format from our website. RoHS Compliance: The EU led RoHS (Restriction of Hazardous Substances) Directive bans the use of Lead, Cadmium, Hexavalent Chromium, Mercury, Polybrominated Biphenyls (PBB), and Polybrominated Diphenyl Ether (PBDE) in Electrical and Electronic Equipment. This SynQor product is 6/6 RoHS compliant. For more information please refer to SynQor’s RoHS addendum available at our RoHS Compliance / Lead Free Initiative web page or e-mail us at rohs@synqor.com. Ordering Information/ Part Numbering advanced publication advanced publication advanced publication