MCC XPPOWER | Alldatasheet

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Technical content

The 28 V in MCC family of power systems is a new class of configurable, modular power solutions orientated to the most demandin g military applications. It incorporates active and passive filtering and congifurable outputs complying with MIL-STD-1275, MIL-STD-461, DEF-STAN 59-411 and DEF-STAN 61-5 Supplies can be specified with 1 x 400 W, 2 x 200 W, 1 x 200 W + 2 x 100 W and 4 x 100 W outputs with voltages as low as 2 VDC to as high as 48 VDC. In addition the wide trim range can provide output voltages from 500 mV to 52.8 V. The MCC is conduction cooled and relies on the use of an external heat sink. The MCC provides a low profile and rugged mechanic al construction which complies with MIL-STD-810F.

  • 400 W Regulated Output
  • Optional 200 W Non-regulated Conditioned Rail
  • 1 to 4 Configurable Outputs
  • MIL-STD-1275 and DEF-STAN 61-5
  • MIL-STD-461 and DEF-STAN 59-411
  • Low Profile
  • Rugged Construction Meets MIL-STD-810F
  • 3 Year Warranty

xppower.com General Specifications Input Characteristics Characteristic Minimum Typical Maximum Units Notes & Conditions Input Voltage 18.5 28 34 VDC Input Current 27 38 A At 18.5 V 400 W and 600 W respectively Inrush Current <60 A UVLO <18 VDC Reverse Voltage Protection Internally provided Characteristic Minimum Typical Maximum Units Notes & Conditions Efficiency 75 % Isolation 500 VDC Input to output, output to chassis, input to chassis Inhibited Current 5 mA When input inhibit is used Input Inhibit Global enable and disable function on Input CN1 connector, short to input ground to inhibit (see control signal section) Output Inhibit Each regulated output has independent inhibit, TTL high to inhibit (see control signal section) DC OK Signal Optional on output voltages ≥5 VDC Isolated opto-coupler transistor output Environmental Characteristic Minimum Typical Maximum Units Notes & Conditions Operating Case Temperature -40 +90 ºC Baseplate temperature Extended Temperature Range -55 +100 ºC Baseplate temperature (1) Storage Temperature -55 +90 ºC Humidity 20 95 % Non condensing Shock 40 g MIL-STD 810F, Method 516.5-1 Vibration Minimum integrity test for military equipment MIL-STD 810F, Method 514.5C-17 Output Characteristics Characteristic Minimum Typical Maximum Units Notes & Conditions Output Voltage 2 48 VDC O/P 1 to 4 Output Voltage Adjustment -60 +10 % O/P 1 to 4, factory adjustable for trimming below 90 %, a min load of 10% is required Auxiliary Output Voltage V Vin - 2 VDC minimum, 36 VDC (clamped) maximum Auxiliary Output Power 200 W For MCC600, 9 A max Maximum Auxiliary Output <36 VDC Vout clamped Minimum Load No minimum load Output ripple increases at Pout <10% Pout max Line Regulation <1 % Load Regulation <1 % Output Set Tolerance ±100 mV Hold Up 1 ms 200 W at 28 VDC I/P 0.5 ms 400 W at 28 VDC I/P For external hold up see calculations Ripple and Noise 50 mV 1 % Pk-pk, which is greater, at 20 MHz bandwidth Temperature Coefficient ±0.05 % / ºC Overvoltage Protection 110 120 % Vout nominal, recycle input to restart Overcurrent Protection 110 120 % I out nominal, auto recovery Short Circuit Protection Continuous with auto restart Overtemperature Protection >90 ºC Baseplate temperature with auto restart Remote Sense 0.5 VDC O/P 1 and 2 only Low Noise Output 25 45 mV Reduction for O/P 1 and 2 Reduction for O/P 3 and 4 1. For -55 şC to +100 şC extended operating range, use suffix E in the part number. See model numbering system.

Figure 1. Configuration Options

200 W Output <36 VDC

  1. Modules 1 to 4 available for MCC400/600
  2. The 4 series output modules to be used with

single MCC400/600 models only.

  1. DC-DC output modules are stress-screened

for -55 ˚C to +100 ˚C operation.

  1. Low cost option with passive EMI filtering
  2. Global inhibit will also turn off the auxiliary

Figure 2. Block Diagram

current to 20mA can be connected to the output voltage. Also an LED for indication can be connected to the pins as shown below. DC OK the signal is opto isolated and requires a pull up resistor connected to input or output voltage limiting the current to 20 mA. Figure 5. LED Connection for indicating DC OK status

25 A / 50 V

Figure 6. External hold up circuit

xppower.com Conducted Emissions Performance - MCC4Q2L2L2L2LSD Compliance to MIL-STD 461E/F CE102. Compliance to DEF-STAN 59-411 DCE01 Compliance to EN55022 Level B - Passive Filtering Option - L

xppower.com 09-Oct-149 1.083 (27.5) 6.496 (165.0) 6.102 (155.0) 5.630 (143.0)0.886 (22.5) 7.283 (185.0) CN1CN2 Auxiliary output and external hold-up connector: 9-way D sub socket Input control and alarm connector: 25-way D sub plug 6 x user fixing holes 4 20 2.756 (70.0) 2.756 (70.0) all models 0.756 (19.2) Single Output Models Dual Output Models Triple Output Models Quad Output Models 3 2 1 6 5 1 23 4 5 1 1 22 33 1 2 33 34 5 231 231 231 231 113 1425 CN1CN2 Signals Connector Pin Function

1 Disable

4 DC OK RTN

5 Disable RTN

6 DC OK

1 2 x M4 positive output studs. Max current per stud 35 A. 2 2 x M4 negative output studs. Max current per stud 35 A. 3 Signal connector. Harwin 2 mm Datamate connector. As above. 4 M4 positive output stud. Max current per stud 35 A. 5 M4 nega tive output stud. Max current per stud 35 A. Harwin 2mm Datamate Connector. Horizontal male. Harwin p/n: M80-8410642 1 M4 negative output stud. Max current per stud 35 A. 2 M4 positive output stud. Max current per stud 35 A. 3 Signal connector. Harwin 2 mm Datamate connector. As above. 1 2 x M4 positive output studs. Max current per stud 35 A. 2 2 x M4 negative output studs. Max current per stud 35 A. 3 Signal connector. Harwin 2 mm Datamate connector. As above. 1 4 x M4 negative output studs. Max current per stud 35 A. 2 4 x M4 posi tive output studs. Max current per stud 35 A. 3 Signal connector. Harwin 2 mm Datamate connector. As above. All dimensions are in inches (mm). Maximum weight 2.31 lb (1.05kg). CN1 25-Pin Input Connector Pin Function Pin Function

1 DC OK 14 DC OK RTN

2 Global Inhibit 15 Global Inhibit RTN

3 N/C 16 Negative Input

4 Negative Input 17 Negative Input

5 Negative Input 18 Negative Input

6 Negative Input 19 Negative Input

7 Negative Input 20 Negative Input

8 Negative Input 21 Positive Input

9 Positive Input 22 Positive Input

10 Positive Input 23 Positive Input

11 Positive Input 24 Positive Input

12 Positive Input 25 Positive Input

13 Positive Input

CN2 9-Pin Aux Output Connector Pin Function Pin Function

1 External Holdup Positive 6 External Holdup Negative

2 External Holdup Positive 7 External Holdup Negative

3 N/C 8 Aux Output Negative

4 Aux Output Positive 9 Aux Output Negative

5 Aux Output Positive

Notes: 1. All dimensions are in inches (mm). 2. Weight: MCC400/600: 2.31 lb (1.05kg) max. 3. T olerance: ±0.008 in (±0.2 mm). 4. Max T orque: M4 studs 17 .7 lbs-in (2.0 Nm) 5. For mating signal connector kit order part number MCC-SIG CON KIT