MACF-U-230-ET SYNQOR | Alldatasheet

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Product # MACF-U-230-ET Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006778 Rev. A 10/25/2016 Page 1 MACF-U-230-ET-N-M MCOTS AC Line Filter 85 to 264Vrms 5Arms 45-400 Hz Military COTS AC Line Filter Full P ower oPeration : -55ºC to +100ºC In-Line Manufacturing Process

  • AS9100 and ISO 9001 certified facility
  • Full component traceability Operational Features
  • -55°C to +100°C Operation
  • 5Arms output current
  • Very low series resistance
  • High Differential & Common-mode Attenuation
  • All capacitors are safety-rated X7R multi-layer ceramic
  • Meets common EMC standards in properly designed system with SynQor's MPFC module and MCOTS 270 converters
  • 45 - 800 Hz input frequency Safety Features
  • 2150Vdc input-to-case & input-to-gnd-pin high-potential test
  • Safety rated class X2 line-to-line & class Y2 line-to-gnd capacitors
  • Certified 60950-1 requirement for basic insulation Mechanical Features
  • Total weight: 2.0oz (56g)
  • Flanged baseplate version available MACF-U-230-ET-N-M Module

Contents

85 to 264Vrms 5Arms 500W @ 115Vrms 180mΩ @ 100ºC >55dB @ 250kHz Input Voltage Output Current 1kW @ 230Vrms Max Series Resistance Differential-mode Attenuation (external capacitance required)Output Power 85 to 264Vrms 5Arms 500W @ 115Vrms 180mΩ @ 100ºC >55dB @ 250kHz Input Voltage Output Current 1kW @ 230Vrms Max Series Resistance Differential-mode Attenuation (external capacitance required)Output Power MCOTS series of EMI AC Line Filters brings SynQor’s field proven technology and manufacturing expertise to the military and aerospace industry. SynQor’s innovative packaging approach ensures survivability in the most hostile environments. Compatible with the industry standard format, these filters have high differential-mode and common-mode attenuation and low series resistance. They follow conservative component derating guidelines and they are designed and manufactured to the highest standards. Page No. Compliance Features MACF Series filters (with MPFC & MCOTS converters) are designed to meet:

  • MIL-STD-461 for EMC
  • MIL-STD-1399
  • MIL-STD-704

Product # MACF-U-230-ET Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006778 Rev. A 10/25/2016 Page 2 Typical Connection Diagram Fundamental Circuit Diagram AC POWER OUTPUT PFC L2 PFC L1L1 AC POWER INPUT GND AC L1 Need short connection to ground plane Need short connection to ground plane 9.4n 168n 9.4n 9.4n 168n 9.4n MCOTS PFC Module AC L2 MACF-U-230-ET L2/N -Vout L1 +Vout

115 Vac, 60 Hz

MOV 1: 300VAC, 60J; (EPCOS S10K300E2) TVS 1: 400V, 3J; (Two VISHAY 1.5KE200CA devices connected in series) C Hold-up: 450V, 390μF; (United Chemi-Con ELXS451VSN391MR50S) Fuse 1: 250VAC, 6.3A; (Littelfuse 021606.3MXEP) C1, C2: Three 56nF in parallel; (Murata GA355XR7GB563KW06L) C3, C4, C5, C6: Two 4.7nF in parallel; (Murata GA355DR7GF472KW01L)

Product # MACF-U-230-ET Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006778 Rev. A 10/25/2016 Page 3

Electrical Characteristics

Vin <= 264Vrms, Iout <= 5Arms unless otherwise specified. Specifications subject to change without notice. Parameter Min. Typ. Max. Units Notes & Conditions ABSOLUTE MAXIMUM RATINGS Input Voltage (Continuous) 264 Vrms Isolation Voltage 2150 Vdc Input/output to gnd pin & baseplate Output Current (Continuous) 5 Arms Output Current (Surge) 150 A2 S Operating Case Temperature -55 100 °C Baseplate temperature Storage Case Temperature -65 135 °C RECOMMENDED OPERATING CONDITIONS Input Voltage (Continuous) 250 Vrms Output Current (Continuous) 5 Arms Output Voltage (Continuous) Vout = Vin - (Iin x Rs) V Series Resistance Rs Total Tcase = 25ºC 120 mΩ Tcase = 100ºC 180 mΩ Power Dissipation 5Arms output current Tcase = 25ºC 3.0 W Tcase = 100ºC 4.5 W Total Differential-Mode Capacitance 0.5 µF Measured across input or output pins Total Common-Mode Capacitance 10 nF Measured between gnd pin and any other pin Leakage current in PE GND Pin 0.45 mArms 250Vac L-N 50Hz with no external Y cap, see Note 1 Leakage current in PE GND Pin 3.5 mArms 250Vac L-N 400Hz with no external Y cap, see Note 1 Noise Attenuation See Fig 1 Isolation Resistance 100 MΩ Any pin to gnd pins RELIABILITY CHARACTERISTICS Calculated MTBF (MIL-217) MIL-HDBK-217F 98 106 Hrs. Ground Benign, Tb = 70 °C Calculated MTBF (MIL-217) MIL-HDBK-217F 11 106 Hrs. Ground Mobile, Tb = 70 °C Field Demonstrated MTBF 106 Hrs. See our website for details Note 1: If the neutral line is interrupted, leakage current may reach twice this level.

Product # MACF-U-230-ET Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006778 Rev. A 10/25/2016 Page 4 Basic Operations and Features -140 -120 -100 -80 -60 -40 -20 Attenuation (dB) Frequency (Hz) Differential-mode Attenuation Common-mode Attenuation Figure 1: Typical Common Mode and Differential Mode Attenuation provied by the filter as a function of frequency when using parts suggested in the "Typical Connection Diagram". Source and load resistance are 50Ω. BASIC OPERATION AND FEATURES This module is a multi-stage differential-mode and common-mode passive EMI filter designed to interface an AC power source with a SynQor MCOTS PFC module and one or more SynQor converters (or other loads that create EMI). Each stage of this filter is well damped to avoid resonances and oscillations, and only X7R multi-layer ceramic safety rated capacitors are used. A typical application would place the MCOTS AC line filter close to the AC input power entry point. The AC Line Filter GND pin would be connected to the chassis ground that is common with AC input power protective earth (PE GND) or other earthed point used for EMI measurement. There are no connections to the metal baseplate, which may also be connected to the chassis ground if desired. Do not connect the outputs of multiple MCOTS AC line filters in parallel. Connecting filters in this manner may result in slightly unequal currents to flow in the positive and return paths of each filter. These unequal currents will cause the internal common-mode chokes to saturate and thus cause degraded common-mode rejection performance. External common-mode and differential-mode capacitance is required to work with SynQor eighth brick AC line filter. Refer to "Typical Connection Diagram" for suggested parts and connection.

Product # MACF-U-230-ET Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006778 Rev. A 10/25/2016 Page 5 Standards & Qualification Testing Mil-COTS MIL-STD-810G Qualification Testing MIL-STD-810G Test Method Description Fungus 508.6 Table 508.6-I Altitude 500.5 - Procedure I Storage: 70,000 ft / 2 hr duration 500.5 - Procedure II Operating: 70,000 ft / 2 hr duration; Ambient Temperature Rapid Decompression 500.5 - Procedure III Storage: 8,000 ft to 40,000 ft Acceleration 513.6 - Procedure II Operating: 15 g Salt Fog 509.5 Storage High Temperature 501.5 - Procedure I Storage: 135 °C / 3 hrs 501.5 - Procedure II Operating: 100 °C / 3 hrs Low Temperature 502.5 - Procedure I Storage: -65 °C / 4 hrs 502.5 - Procedure II Operating: -55 °C / 3 hrs Temperature Shock 503.5 - Procedure I - C Storage: -65 °C to 135 °C; 12 cycles Rain 506.5 - Procedure I Wind Blown Rain Immersion 512.5 - Procedure I Non-Operating Humidity 507.5 - Procedure II Aggravated cycle @ 95% RH (Figure 507.5-7 aggravated temp - humidity cycle, 15 cycles) Random Vibration 514.6 - Procedure I 10 - 2000 Hz, PSD level of 1.5 g2/Hz (54.6 grms), duration = 1 hr/axis Shock 516.6 - Procedure I 20 g peak, 11 ms, Functional Shock (Operating no load) (saw tooth) 516.6 - Procedure VI Bench Handling Shock Sinusoidal vibration 514.6 - Category 14 Rotary wing aircraft - helicopter, 4 hrs/axis, 20 g (sine sweep from 10 - 500 Hz) Sand and Dust 510.5 - Procedure I Blowing Dust 510.5 - Procedure II Blowing Sand Mil-COTS Converter and Filter Screening Screening Process Description S-Grade M-Grade Baseplate Operating Temperature -55 ˚C to +100 ˚C -55 ˚C to +100 ˚C Storage Temperature -65 ˚C to +135 ˚C -65 ˚C to +135 ˚C Pre-Cap Inspection IPC-A-610, Class III ● ● Temperature Cycling MIL-STD-883F, Method 1010, Condition B, 10 Cycles ● Burn-In 100 ˚C Baseplate 12 Hours 96 Hours Final Electrical Test 100% 25 ˚C -55 ˚C, +25 ˚C, +100 ˚C Final Visual Inspection MIL-STD-883F, Method 2009 ● ●

Product # MACF-U-230-ET Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006778 Rev. A 10/25/2016 Page 6 Parameter Notes & Conditions STANDARDS COMPLIANCE UL 60950-1 Basic Insulation CAN/CSA-C22.2 No. 60950-1 EN60950-1 Certified by TUV The filter itself meets EN60950-1 leakage current requirements with a 280 Vrms L-N up to 400 Hz input with no externally added common-mode capacitance. Note: An external input fuse must always be used to meet these safety requirements, see Typical Connection Diagram. Proper protective earthing procedure must be observed for system design. Contact SynQor for official safety certificates on new releases or download from SynQor website. Parameter # Units Test Conditions QUALIFICATION TESTING Life Test 32 95% rated Vin and load, units at derating point, 1000 hours Vibration 5 10-55 Hz sweep, 0.060" total excursion, 1 min./sweep, 120 sweeps for 3 axis Mechanical Shock 5 100g minimum, 2 drops in x, y, and z axis Temperature Cycling 10 -55 °C to 100 °C, unit temp. ramp 15 °C/min., 500 cycles Power/Thermal Cycling 5 Toperating = min to max, Vin = min to max, full load, 100 cycles Design Marginality 5 Tmin-10 °C to Tmax+10 °C, 5 °C steps, Vin = min to max, 0-105% load Humidity 5 85 °C, 95% RH, 1000 hours, continuous Vin applied except 5 min/day Solderability 15 pins MIL-STD-883, method 2003 Altitude 2 70,000 feet (21 km), see Note Note: A conductive cooling design is generally needed for high altitude applications because of naturally poor convective cooling at rare atmospheres.

Product # MACF-U-230-ET Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006778 Rev. A 10/25/2016 Page 7 Encased Mechanical Diagram 1.000 [25,40] 1.650 [41,91] 0.318 [8,08] 2.386 [60,60] SEATING PLANE HEIGHT 0.500 0.025 12,70 0,63[ ] PIN EXTENSION 0.180 [4,57] SEE NOTE 4 2.000 [50,80] 0.300 [7,62] 1.84 [46,6] 1 12 3 THREADED INSERT SEE NOTE 1 (2 PLACES) 0.004 [0,10] NOTES 1) Applied torque per M3 screw is not to exceed 6in-lb (0.7 Nm). Screw should not exceed 0.100" (2.54mm) below the surface of the baseplate. 2) Baseplate flatness tolerance is 0.004" (.10 mm) TIR for surface. 3) Pins are 0.040” (1.02mm) diameter, with 0.080” (2.03mm) diameter standoff shoulders. 4) All Pins: Material - Copper Alloy Finish: Matte Tin over Nickel plate 5) Undimensioned components only for visual reference. 6) Total weight: 2.0oz (56g) 7) All dimensions in inches (mm) - unless otherwise noted. PIN DESIGNATIONS Pin Name Function

1 L1 AC Line 1

2 L2/N AC Line 2 / Neutral

3 PE GND Protective Earth

4 PFC L2/N PFC Input Line 2 / Neutral

5 PFC L1 PFC Input Line 1

Product # MACF-U-230-ET Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006778 Rev. A 10/25/2016 Page 8 Flanged Mechanical Diagram 2.000 [50,80] 0.300 [7,62] 0.600 [15,24] 1.450 [36,83] 1.270 [32,26] 0.986 [25,04] 1.300 [33,02] 2.066 [52,48] 2.386 [60,60] SEATING PLANE HEIGHT 0.500 0.025 12,70 0,63[ ] PIN EXTENSION 0.180 [4,57] SEE NOTE 4 FLANGE THICKNESS 0.125 [3,18] 0.94 [23,8] 0.36 [9,1] 0.130 [3,30] (x6) 12 3 0.010 [0,25] NOTES 1) Applied torque per M3 or 4-40 screw is not to exceed 6 in-lb (0.7 Nm) 2) Baseplate flatness tolerance is 0.010" (.25 mm) TIR for surface. 3) Pins are 0.040” (1.02mm) diameter, with 0.080” (2.03mm) diameter standoff shoulders. 4) All Pins: Material - Copper Alloy Finish: Matte Tin over Nickel plate 5) Undimensioned components only for visual reference. 6) Weight: 2.2oz (62g) 7) All dimensions in inches (mm) - unless otherwise noted. 8) Workmanship: Meets or exceeds current IPC-A-610 Class II PIN DESIGNATIONS Pin Name Function

Product # MACF-U-230-ET Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006778 Rev. A 10/25/2016 Page 9 APPLICATION NOTES A variety of application notes and technical white papers can be downloaded in pdf format from our website.

ORDERING INFORMATION

Not all combinations make valid part numbers, please contact SynQor for availability. Ordering Specifications Family Input Frequency Input Voltage Package Thermal Design Screening Level MACF U 230 E N S MACF: AC Line Filter U: 45 - 800 Hz 230: 85 to 264Vrms ET: Eighth-Brick Tera N: Encased Threaded S: Standard F: Flanged M: Military Part Number Example: MACF-U-230-ET-N-M Warranty SynQor offers a two (2) year limited warranty. Complete warranty information is listed on our website or is available upon request from SynQor. Contact SynQor for further information and to order: Phone: 978-849-0600 Toll Free: 888-567-9596 Fax: 978-849-0602 E-mail: power@synqor.com Web: www.synqor.com Address: 155 Swanson Road Boxborough, MA 01719 USA PATENTS SynQor holds numerous U.S. patents, one or more of which apply to most of its power conversion products. Any that apply to the product(s) listed in this document are identified by markings on the product(s) or on internal components of the product(s) in accordance with U.S. patent laws. SynQor’s patents include the following: 5,999,417 6,222,742 6,545,890 6,594,159 6,894,468 6,896,526 6,927,987 7,050,309 7,072,190 7,085,146 7,119,524 7,269,034 7,272,021 7,272,023 7,558,083 7,564,702 7,765,687 7,787,261 8,023,290 8,149,597 8,493,751 8,644,027 9,143,042