M640

M640 DSE | Alldatasheet

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PROGRAMMABLE CONTROLLER FOR USE IN VEHICLES AND OFF-HIGHWAY MACHINERY DEEP SEA ELECTRONICS PLC UK Highfield House, Hunmanby Industrial Estate, Hunmanby YO14 0PH TELEPHONE +44 (0) 1723 890099 FACSIMILE +44 (0) 1723 893303 EMAIL sales@deepseaplc.com WEBSITE www.deepseaplc.com DEEP SEA ELECTRONICS INC USA

3230 Williams Avenue, Rockford, IL 61101-2668 USA

TELEPHONE +1 (815) 316 8706 FACSIMILE +1 (815) 316 8708 EMAIL sales@deepseausa.com WEBSITE www.deepseausa.com Deep Sea Electronics Plc maintains a policy of continuous development and reserves the right to change the details shown on this data sheet without prior notice. The contents are intended for guidance only Registered in England & Wales No.01319649 VAT No.316923457 055–198/07/21 (9) OVERVIEW DC SUPPLY

8 V DC to 36 V DC

< 300 mA at 24 V without external loads TOTAL INPUTS/OUTPUTS 68 (32 inputs / 36 outputs) INPUTS Configurable Digital inputs (positive / negative) Analogue inputs voltage 0 V to 5 V, 0 V to

10 V, 0 V to 32 V current 4 mA to 20 mA,

Ratiometric, Resistive, Frequency, Phase, Fast Counter, Encoder OUTPUTS Configurable

2 A / 4 A

Digital Output High-Sided, Low-Sided PWM, PWMi INTERFACES CAN 1.4 CAN Interfaces 2.0 A/B, ISO11898 50 kbits/s... 1 Mbit/s J1939, CAN Open and Raw CAN ETHERNET

10 Mbit/s / 100 Mbit/s, Duplex

USB Host 2.0 (12 Mbit/s) DIMENSIONS 37 mm x 240 mm x 190 mm (H x W x D) 1.46 " x 9.45 " x 7.48 " (H x W x D) WEIGHT 1.5 kg STORAGE TEMPERATURE RANGE -40 ˚C to +85 ˚C -40 ˚F to +185 ˚F OPERATING TEMPERATURE RANGE -40 ˚C to +85 ˚C -40 ˚F to +185 ˚F (at full load) PROTECTION RATING IP67 (with mating connectors) MOUNTING 4 x M6 bolts RELATED MATERIALS TITLE PART NO. M640 Installation Instructions 053-186 M640 Operator Manual 057-244 DSEControl® KEY FEATURES / SUMMARY

• Controller specifically designed for mobile applications
• Powerful 32 bit processor with 220 MHz clock speed
• 4 MB application memory
• 32 configurable inputs, digital and analogue capability
• 36 configurable outputs with digital, PWM and PWMi
• 4 independent CAN interfaces, J1939, CAN Open and Raw CAN
• Ethernet interface for communication
• Flexible user programming via CODESYS 3.5
• Ruggedised die cast aluminium housing for IP67 protection ADDITIONAL HARDWARE M64x Connector Set x3 M64x Connector Harness Set x3 M12 to Ethernet Cable M12 to USB Data Cable DSE PART 007-035 007-036 016-160 016-161

Operating voltage 8 V DC to 32 V DC Pin 4 Unit power supply maximum current consumption (no external loads) < 300 mA at 24 V Unit power supply current consumption after controlled shutdown has occurred due to the ignition being turned off < 5 mA at 24 V Fusing Connector A Unit power supply external protection fuse rating 3 A Pin 4 Maximum total current of the device is 32 A. This includes the device current consumption plus the current supplied to the outputs. Each output supply is rated max 16 A. Output supply 1 + Output supply 2 must not exceed 16 A. Output supply 3 + Output supply 4 must not exceed 16 A.

16 A Pin 1, 8, 16, 23

Program Enable Pin Connector A Program enable high (program enabled) > 6 V Pin 6 Program enable low (program disabled) < 2 V When not used must put to GND Program enable pin pull-down resistance 33 kΩ Housing Diecast aluminium Dimensions 49 mm x 240 mm x 190 mm (H x W x D) / 1.46 " x 9.45 " x 7.48 " (H x W x D) Weight 1.5 kg Temperature Operating temperature -40 ˚C to +85 ˚C / -40 ˚F to +185 ˚F Storage temperature -40 ˚C to +85 ˚C / -40 ˚F to +185 ˚F Protection Rating IP67 (with mating connector) Connectors Mating Connector A - 23 pin TE connectivity 1-770680-1 Connector B - 35 pin TE connectivity 1-776164-4 Connector C - 35 pin TE connectivity 1-776164-1 M12, D-coded 4 pole socket M12, A-coded 5 pole socket Digital Inputs Connector B/C Digital inputs active high/active low Pin 6, 9, 14, 15, 16, 22, 28, 31 High level voltage threshold for active high > 6 V Low level voltage threshold for active high < 2 V Analogue Voltage Inputs Connector B/C

0 V to 5 V programmable voltage range 0 V to 5 V Pin 7, 8, 17, 18, 19, 20,

29, 30

0 V to 10 V programmable voltage range 0 V to 10 V

0 V to 32 V programmable voltage range 0 V to 32 V

Voltage measurement resolution 12 bits Voltage measurement accuracy ±1% FSD Voltage measurement input resistance ≥ 30 kΩ Voltage measurement sampling rate 1 kHz FSD = Full Scale Deflection Technical Data DSEControl® DSEM640 055–198/07/21 (9)

Analogue Current Inputs Connector B/C Current measurement direction Current sink only Pin 7, 8, 17, 18, 19, 20, 29, 30 Current measurement ranges 0 mA to 20 mA 4 mA to 20 mA Current measurement resolution 12 bits Current measurement accuracy ±1% FSD Current measurement input sink resistance 100 Ω ±1% Current measurement sampling rate 1 kHz FSD = Full Scale Deflection Analogue Resistive Inputs Connector B/C Resistance measurement range 0 Ω to 3400 Ω Pin 7, 8, 17, 18, 19, 20, 29, 30 Resistance measurement source voltage 12 V maximum Resistance measurement current 1 mA Resistance measurement resolution 12 bits Resistance measurement accuracy ±1% FSD Resistance measurement sampling rate 1 kHz FSD = Full Scale Deflection Analogue Ratiometric Inputs Connector B/C Voltage ratiometric measurement voltage range Pin 7, 8, 17, 18, 19, 20, 29, 30 Voltage ratiometric measurement Vref Supply / Vref Voltage ratiometric measurement Ratio of input pin to supply voltage Voltage ratiometric measurement accuracy ±1% FSD FSD = Full Scale Deflection DSEControl® DSEM640 Frequency Inputs Connector B/C Frequency range 5 Hz to 30 kHz Pin 6, 9, 14, 15, 16, 22, 28, 31 Resolution 100 Hz at maximum frequency Accuracy 400 Hz at Maximum frequency Maximum space voltage < 2 V Minimum mark voltage > 6 V Phase Inputs Connector B/C Frequency range 5 Hz to 30 kHz Pin 6, 9, 14, 15, 16, 22, 28, 31 Resolution 1 degree Accuracy 1 degree Maximum space voltage < 2 V Minimum mark voltage > 6 V Pulse Counter Inputs Connector B/C Frequency range 5 Hz to 30 kHz Pin 6, 9, 14, 15, 16, 22, 28, 31 Resolution 1 count Maximum count 224 (15777215) Direction Up / down 055–198/07/21 (9)

PWM minimum pulse ratio 0 Hz PWM maximum pulse ratio 100% PWM pulse resolution 1% Current measurement resolution (0 A to 2 A range) 1 mA Current measurement resolution (0 A to 4 A range) 2 mA Current measurement accuracy ±1% FSD Min. load impedance (12 V supply voltage to 4 A output) 3 Ω Min. load impedance (24 V supply voltage to 4 A output) 6 Ω Reference Voltage Connector A PWM/PWMi Outputs Connector B/C Peak current rating (software will stop output if > rating detected) 5 A Pin 1, 2, 3, 12, 13, 23, 34, 35 Minimum PWM frequency 20 Hz Maximum PWM frequency 250 Hz PWM frequency resolution 0.1 Hz steps Digital Outputs High Side Connector B/C Switching current 2 A Pin 1,2,3,5,11,12,13, 23,24,26,32,34,35 27,35 Digital output active high ‘ON’ state internal voltage drop at rated current < 2 V Digital output active high ‘OFF’ state leakage current < 10 mA at 24 V Digital Outputs Low Side Connector B/C Switching current 2 A Pin 1,12,13,23,24

4 A Pin 12,13,25

Digital output active low ‘ON’ state maximum voltage at rated current < 2 V Digital output active low ‘OFF’ state leakage current < 10 mA at 24 V DSEControl® Encoder Inputs Connector B/C Frequency range 5 Hz to 30 kHz Pin 6, 9, 14, 15, 16, 22, 28, 31 Resolution 1 count Maximum count 224 (15777215) Direction Up / down DSEM640 055–198/07/21 (9) Reference voltage output Programmable 5 V or 10 V, 500 mA accuracy ±5% VRef GND on B21/C21 CAN Interfaces Connector A Number of CAN interfaces 4 Pin 10, 11, 12, 13, 14, Supported protocols J1939 CAN open Raw CAN Supported programmable baud rates 50 kbit/s, 125 kbit/s, 250 kbit/s, 500 Kbit/s, 800 Kbit/s,

1 Mbit/s

DSEControl® LED Status Colour Description Operation State None Device not powered N/A Off Green Unit powered up, application program loaded but not running Unit powered up, application program loaded and running Unit powered up, but no application program loaded Static

1 Hz flash

5 Hz flash

Amber Bootloader functioning normally, firmware present Firmware is at start-up Unit stopped due to a serious fault Bootloader is decrypting the downloaded image Bootloader is reading an image from the USB Static Static Static Red Fatal system/hardware fault - LED may be driven directly by microcontroller error pin or firmware is in a fault condition Unit running with a fault, see CODESYS error flags or web tool. Static Ti Hercules™ RM microcontroller 32 bit ARM cortex - R4FCPU

220 MHz

055–198/07/21 (9) USB Interface M12, 5 pole Number of USB host ports 1 B-coded, 5 pole socket Supported USB version 2 Speeds supported Full speed (12 Mbit/s) Device class supported 08 (Mass Storage) Supported filing system FAT32 Ethernet Interface M12, 4 pole Number of Ethernet ports 1 D-coded 4 pole socket Supported data rates 10 Mbit/s / 100 Mbit/s, duplex Supported protocols MODBUS TCP CODESYS 3.5

DSEControl® Environmental and Testing CE marking (Industrial) Electromagnetic compatibility (EMC) noise immunity Electromagnetic compatibility (EMC) emission standard EN 61000-6-2 EN 61000-6-4 CE marking (Off-highway) Electromagnetic compatibility (EMC) EN ISO 13766-1:2008 E11 Electromagnetic compatibility (EMC) for vehicles UNECE-R10.05 Electrical tests Pulse 1, severity level: III; function state C Pulse 2a, severity level: III; function state A Pulse 2b, severity level: III; function state C Pulse 3a, severity level: III; function state A Pulse 3b, severity level: III; function state A Pulse 4, severity level: III; function state A Pulse 5a, severity level: III; function state C ISO 7637-2 (2004) Climatic tests Damp heat, cyclic upper temperature 55 ˚C Damp heat, steady state test temperature 40 ˚C / 93% RH Test duration: 21 days Salt spray test severity level 3 (vehicle) EN 60068-2-30 EN 60068-2-78 EN 60068-2-52 Mechanical tests Test VII; vibration, random mounting location: vehicle body. Vibration, sinusoidal bumps 30 g / 6 ms; 24,000 shocks ISO 16750-3 EN 60068-2-6 ISO 16750-3 DSEM640 055–198/07/21 (9)

M12 ‘D’ coded - 4 Pin Female Pin - 01 +5 V DC Pin - 02 Data - Pin - 03 Data + Pin - 04 ID Pin - 05 GND USB Host M12 ‘B’ coded - 5 Pin Female Abbreviations OUT PWM, H, L Output can be configured as a PWM, PWMi, digital high-side or digital low-side. OUT H Output is digital high. OUT H, L Output can be configured as a digital high-side or digital low side. AIN Input can be configured to accept signals from positive digital, negative digital, 0 V to 5 V, 0 V to 10 V, 0 V to 32 V, 4 mA to 20 mA, ratiometric or resistive. DIN, H, L, FREQ Input can be configured to accept signals from positive digital, negative digital or frequency. PIN DESCRIPTION REF

1 OUT H, L, PWM (2 A) QB005

2 OUT H, PWM (2 A or 4 A) QB001

3 OUT H, PWM (2 A) QB007

4 OUT H (4 A) QB010

5 OUT H (2 A) QB014

6 DIN, H, L, FREQ IB009

7 AIN IB001

8 AIN IB002

9 DIN, H, L, FREQ IB014

10 OUT H (4 A) QB011

11 OUT H (2 A) QB015

12 OUT H, L, PWM (2 A or 4 A) QB004

13 OUT H, L, PWM (2 A or 4 A) QB003

14 DIN, H, L, FREQ IB010

15 DIN, H, L, FREQ IB011

16 DIN H, L, FREQ IB012

17 AIN IB003

18 AIN IB004

19 AIN IB005

20 AIN IB006

21 VREF GND -

22 DIN, H, L, FREQ IB015

23 OUT H, L, PWM (2 A) QB006

24 OUT H, L (2 A) QB018

25 OUT H, L (4 A) QB017

26 OUT H (2 A) QB013

27 OUT H (4 A) QB009

28 DIN, H, L, FREQ IB013

29 AIN IB007

30 AIN IB008

31 DIN, H, L, FREQ IB016

32 OUT H (2 A) QB016

33 OUT H (4 A) QB012

34 OUT H, PWM (2 A) QB008

35 OUT H, PWM (2 A or 4 A) QB002

1 Output Supply 1 +VE

2 Vref +VE

3 Ignition +VE (15)

4 ECU Supply +VE

5 ECU Supply GND

6 PRG Enable

7 Output Supply 1 & 2 GND

8 Output Supply 2 +VE

9 Output Supply 3 & 4 GND

10 CAN1 H

11 CAN1 H

12 CAN1 L

13 CAN1 L

14 CAN4 H

15 CAN 4 L

16 Output Supply 3 +VE

17 CAN2 H

18 CAN2 H

19 CAN2 L

20 CAN2 L

21 CAN3 H

22 CAN3 L

23 Output Supply 4 +VE

1 OUT H, L, PWM (2 A) QC005

2 OUT H, PWM (2 A or 4 A) QC001

3 OUT H,PWM (2 A) QC007

4 OUT H (4 A) QC010

5 OUT H (2 A) QC014

6 DIN, H, L, FREQ IC009

7 AIN IC001

8 AIN IC002

9 DIN, H, L, FREQ IC014

10 OUT H (4 A) QC011

11 OUT H (2 A) QC015

12 OUT H, L, PWM (2 A or 4 A) QC004

13 OUT H, L, PWM (2 A or 4 A) QC003

14 DIN, H, L, FREQ IC010

15 DIN, H, L, FREQ IC011

16 DIN H, L, FREQ IC012

17 AIN IC003

18 AIN IC004

19 AIN IC005

20 AIN IC006

22 DIN, H, L, FREQ IC015

23 OUT H, L, PWM (2 A) QC006

24 OUT H, L (2 A) QC018

25 OUT H, L (4 A) QC017

26 OUT H (2 A) QC013

27 OUT H (4 A) QC009

28 DIN, H, L, FREQ IC013

29 AIN IC007

30 AIN IC008

31 DIN, H, L, FREQ IC016

32 OUT H (2 A) QC016

33 OUT H (4 A) QC012

34 OUT H, PWM (2 A) QC008

35 OUT H, PWM (2 A or 4 A) QC002

DSEControl® DSEM640 PROGRAMMABLE CONTROLLER FOR USE IN VEHICLES AND OFF-HIGHWAY MACHINERY 190 mm 240 mm 49 mm 055–198/07/21 (9) 9.45 " 7.48 " 1.46 "