M54128L MITSUBISHI | Alldatasheet

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EARTH LEAKAGE CURRENT DETECTOR M5 4128L/FP MITSUBISHI <CONTROL / DRIVER IC> DES CRIPT IO N The M54128 is a semiconductor integrated circuit designed for high-speed type earth leakage breakers. This lC includes leakage and abnormal voltage detecting functions. FEAT URES l lmprovement of ability against unwanted tripping due to Iightning -surge.

  • Adopt the two times counting system.
  • lmprovement of ability against needless action due to lightning- impulse. l lt is a possible that cope with lEC owing to mode change.
  • Adopt the 1.5 times counting system. l High input impedance :
  • Filter circuit can be formed with externally attached C/R.
  • lmprovement of ability against needless action due to high frequency and high harmonics. l High input sensitivity : VT = 6.5mVrms l Abnormal voltage detecting (neutral conductor open-phase protection) function :
  • Neutral conductor open-phase protection at single-phase three- wire system
  • ln case of no use this function, stop this function and reduction of circuit current, possible. l Low voltage operation : 7 to12V (conventional Mitsubishi lCs : 12 to 20V) l Low current dissipation :
  • In stand-by condition : 820mA typical (Vs = 9V, Ta = 25°C)
  • When SCR is ON : 740mA typical (Vs = 9V, Ta = 25°C) l Highly stable design : Employment of circuits of which characteristics fluctuations resulting from changes in supply voltage/ambient temperature are small. APP LICAT IO N Earth leakage breaker REC O M M ENDE D O PERA TIN G C O NDITIO N S B LOC K D IAGR A M PIN C O N FIG URAT IO N (TO P VIEW ) Outline 14P5A 105 M54128FP M54128L Outline 14P2N-A VS VCC PSAV IBLI TTDC OF FC SCRT GND IREF VREF ILKI TRC 1 TRC 2 PSEL SCRT OF FC TTDC IBLI PSAV VCC VS GND IREF VREF ILKI TRC1 TRC2 PSEL VS VCC PSAV IBLI TTDC OFF C SCRT PSELTRC 2TRC 1ILKIVREFIREFGND Power supply circuit Abnormal voltage detection SCR-driver Leakage detection

EARTH LEAKAGE CURRENT DETECTOR M5 4128L/FP MITSUBISHI <CONTROL / DRIVER IC> Power supply Output pin of internal constant-voltage circuit. Connects to capacitor for decoupling. Connects to resistor which sets constant current of each internal circuit. Approx. 1.3V. Grounding When in normal use, connect the pin to VCC pin. When the abnormal voltage detection function is not in use, ground the pin. Circuit current can be reduced. Ground IBLI pin and TTDC pin also. Input reference level pin of the leakage detection circuit. Approx. 2.7V. Another input pin of the leakage detection circuit. Connects to capacitor for integrating output signals of the leakage input signal level discriminator. Connects to condeser for removing noise. Logic function switching pin used when detecting leakage. When the pin is grounded, SCRT operates with the logic flow of negative input fi positive input fi negative input. W hen itisconnected to VCC pin, SCRT operates with the logic flow of negative input fi positive input. This IC will be restored to the initial condition after the specified period if : leakage input signal does not continue ; abnormal voltage input signal does not continue ; or leakage/abnormal voltage is detected and SCR becomes ON. The pin connects to capacitor for time settinng of this function. Input pin of the abnormal voltage detection circuit. Connects to capacitor for time setting of the abnormal voltage detection circuit. Output pin fordrive a SCR. PIN FUNCT IO N D ESCR IPTIO N Function Common Leakage detection, abnormal voltage detection, SCR drive circuits Pin No. Pin nameLF P 14 VS VCC IREF GND PSAV VREF ILKI TRC1 TRC2 PSEL OFF C IBLI TTDC SCRT

EARTH LEAKAGE CURRENT DETECTOR M5 4128L/FP MITSUBISHI <CONTROL / DRIVER IC> I/O EQ UIVAL ENT CIRCUI T 11-stages V S 200 BAND GAP 1.3V V CC I REF External R 130k V REF I LKI 2.7V 150 500 350 6-stages V CC 2.5V m A 100 OFF C T RC1 T RC2 m A m A T TDC 100 V CC 2.5V I BLI 7-stages 200k S CRT 800 50k P SAV P SEL

EARTH LEAKAGE CURRENT DETECTOR M5 4128L/FP MITSUBISHI <CONTROL / DRIVER IC> ABS O LUT E M AXIM UM RA TING S (Ta = 25°C, unless otherwise noted) Symbol ConditionsParameter IS Ratings Unit Source current Max. supply voltage Input voltage Input current Input current Input voltage Input current Power dissipation Operating temperature Storage temperature VS MAX D VIL IIL IIG VIBL IIBL Pd Topr Tstg ILKI - VREF ILKI - VREF VREF - GND IBLI - GND IBLI - GND TYPICAL CHARAC TER ISTIC S -1.4 to +1.4 -5to +5 -0.3 to +4.0 200 mA V V mA mA mA mW -20 to 85 -55 to125 V 250 200 150 100 0 25 50 75 100 125 150 Thermal derating Power dissipationPd (mW) Ambient temperature Ta (°C)

EARTH LEAKAGE CURRENT DETECTOR M5 4128L/FP MITSUBISHI <CONTROL / DRIVER IC> IS3 Source current: In stand-by condition Source current: While detecting leakage Source current: While detecting abnormal voltage Source current: Immediately after driving of SCR Source current: In stand-by condition Source current: While detecting leakage Source current: Immediately after driving of SCR ISO variation with ambient temperature Maximum current voltage Leakage detecting DC input voltage ILKIpin input bias current VREF pin output voltage ILKI-VREF input clamp voltage VREF -GND clamp voltage TRC1 pin “H” output current precision TRC1 threshold voltage TW1 pulse width precision TW1 variation with ambient temperature TRC2 pin “H” output current precision TRC2 threshold voltage TW2 pulse width precision TW2 variation with ambient temperature Total leakage detecting AC voltage VT variation with ambient temperature Abnormal voltage detecting voltage VBLT variation with supply voltage VBLT variation with ambient temperature IBLIpin input bias current IBLI-GND clamp voltage TTDC pin “H” output current precision TTDC threshold voltage Delay time pulse width precision OFFC pin “H” output current precision OFFC threshold voltage Reset timer pulse width precision SCRT pin “L” output voltage SCRT pin “H” output current IOH holding supply voltage EL ECT R ICAL CHARACT ERISTICS (Ta = 25°C, unless otherwise noted) Test conditionsParameter Power supply circuit Leakage detection circuit 2ms circuit 1m s circuit Abnormal voltage detecting circuit Reset circuit SCR drive circuit Symbol IS0 IS1 IS2 IS0' IS1' IS3' VS max Vion IIH VO VILKI VRCL EIOH VTH ET W1 EIOH VTH ET W2 VT VBLT IIBLT VIBLC EIOH VTH ET W4 EIOH VTH ET W3 VOL8 IOHc IOHn IOHh Vsoff PSAV = VCC PSAV = GND Ta = -20 to 85°C IS = 4mA ILKI -VREF VIN = VREF IILKI= –3mA IRCL = 5mA VO = 0V : IOH = -10.4mA C = 0.01mF : TW1 = 2.3ms Ta = -20 to 85°C VO = 0V : IOH = -10.4mA C= 0.0047mF :TW2 = 1.1ms Ta = -20 to 85°C 60Hz Ta = 25 fi 85°C Ta = 25 fi -20°C Ta = -20 to 85°C VIN = VREF IIN = 1mA VO = 0V : IOH = -8mA C = 1.0mF : TW4 = 300ms VO = 0V : IOH = -10mA C = 0.33mF : TW3 = 55ms IOL = 200mA VO = 0.8V Limits Min. Typ. Max. Unit 820 950570 mA 840 950570 mA 810 950570 mA 740 870520 mA 740 870520 mA 760 870520 mA 740 870520 mA -0.07 ––% /°C 13.9 15–V –7.5 –– mVdc 21 5–n A 2.7 ––V –1.2 ––V 4.6 ––V –2 0-20 % 2.4 ––V –1 5-15 % -0.06 ––% /°C –2 0-20 % 2.4 ––V –1 5-15 % -0.06 ––% /°C 6.5 –– mVrms -4.0 ––% -4.0 ––% 2.4 2.62.2 V 0.01 –– %/V 0.06 ––% /°C 120 300–n A 7.2 ––V –2 0-20 % 2.4 ––V –3 0-30 % –2 0-20 % 2.4 ––V –3 0-30 % 0.1 0.2–V -260 –-200 mA -220 –-100 mA -180 –-70 mA Ta = -20°C Ta = 25°C Ta = 85°C – 3.0 4.5 V– VS

EARTH LEAKAGE CURRENT DETECTOR M5 4128L/FP MITSUBISHI <CONTROL / DRIVER IC> EAR TH LEAKAG E D ET ECT IO N ILKI input TRC1 pin TRC2 pin OFF C pin SCR output SCR output ABNO RM AL VO LTAG E D ETEC TIO N IBLI input OFF C pin TTDC pin SCR output 2.4V 2.3ms 2.4V 2.4V 0.7V 55ms 55ms 2.4V 55ms 300ms 2.4V 2.4V ]When P SEL = GND ]When P SEL = VCC

EARTH LEAKAGE CURRENT DETECTOR M5 4128L/FP MITSUBISHI <CONTROL / DRIVER IC> PRE CAUT IO N S FO R A PPLIC A TIO N Note that the improvement examples in the following precautions for application of M54128FP/L are merely examples. 1.VS applied voltage (1) ls circuit current (clamp circuit characteristics of the equivalent circuit) is as shown in TYPlCAL CHARAC- TERISTICS figure 1 on page 9. Attention should be given to the circuit current when designing the power supply circuit. (2) Use of the lC by rectifying commercial power supply a)As Vz, be sure to use zener diode of 12V or less (not exceeding the absolute maximum rating of 15V). b)At high temperatures, clamp voltage decreases and ls increases. lncrease of ls will be restricted at Rs, however. (3)lf normal DC power supply is used, use the lC at Vs=7to10V. 2.R esistorofIR EF pin (R = 130k W Reference constant curr ent source of the lC (for restraining fluctuations in supply voltage characteristics and ambient temperature characteristics). Since this resistor determines the characteristics of each circuit, use of high-precision resistor ( 2%) is recommended. 3.Layoutofprinted circuitboard External noise (noise simulator etc.) may cause faulty operation of the lC. To improve the noise immunity, layout the printed circuit board so that the wiring of the external C and R is made as short as possible. Special attention should be given to the wiring of the condensers connected to Vs, Vcc and S CRT pins. 4.B e careful that the voltage of SC R T output pin does not becom e lower than the G N D level. 5.C hange insensitivity due to insulation deterioration If the insulation of ZCT input pin from the high voltage part might deteriorate, improvement might be expected by connecting a resistor of about R=100k W between V REF pin and GND. It should be noted that the circuit current will increase at I 2.7V/R (approx.). 6.C lam p diode ofIBLIinputpin As shown in the equivalent circuit, it is made up of series resistor (approx. 2k W ) and seven stages of forward diode. (1) At high temperatures, the drop in diode V F may decrease the clamp voltage of the pin. If the voltage approaches the reference level of the comparator (2.4V) and current leaks occur, the overvoltage detection level may slightly fluctuate. Form the detection circuit as the figure below. It is recommended that R , R and V Z be set as shown below. (2) During excessive input, as shown above, setting should be made so that the input pin voltage becomes 4.3V or lower (to prevent the saturated comparator circuit from operating).

  • V Z 4.0V
  • R 1 + R 2 > 200k W W R 1 x R R 1 + R Commercialpower supply R S V S V Z IC I BLI pin Input R2 V Z < 7k

EARTH LEAKAGE CURRENT DETECTOR M5 4128L/FP MITSUBISHI <CONTROL / DRIVER IC> 7.R esettime in resetcircuit This circuit is designed as a timer circuit of V L = 0.7V, V H = 2.5V and lo = 10 m A. When SCR is ON, the power supply route of the leakage detection and abnormal voltage detection circuits are shut off, VL does not drop to 0.7V as shown below and therefore reset time may become shorter. Set the reset time somewhat longer in advance. 8.A pplication of leakage detection function to time delay function As shown in the figure below, by applying the neutral conductor open-phase protection function, it is possible to provide the leakage detection function with time delay function (several 100ms). ln this case, however, the neutraI conductor open- phase protection function disappears. Pin No. in parentheses are of L type. T = = 55ms 0.33 m F x (2.4 - 0.7) m A C x (V H - V L I Note. t : time shorter than setting value

  • ln the case of leakage detection : May become 10ms (50Hz) shorter
  • ln the case of abnormal voltage detection : May become 20ms (50Hz) shorter OFF C pin waveform 0.7V 2.4V S CRT pin waveform 55ms t = 10 – 20ms 3.1V V CC P SAV I BLI T TDC T RC1 T RC2 V CC P SAV I BLI T TDC T RC1 T RC2 Example 2 Example 1

EARTH LEAKAGE CURRENT DETECTOR M5 4128L/FP MITSUBISHI <CONTROL / DRIVER IC> TYPICAL CHARAC TER ISTIC S Source Current vs. Supply Voltage Source current (mA) Supply voltage (V) 0 5 10 15 C -20 C C When standing by Source Current vs. Supply Voltage Source current ( m Supply voltage (V) 1000 900 800 700 600 6 8 10 12 T a = 25 C When detecting leakage When standing by When SCR ON Source Current vs. Ambient Temperature Source current ( m Ambient temperature ( 1000 900 800 700 600 -50 0 50 100 V S = 9V When detecting leakage Source Current vs. Ambient Temperature Source current ( m Ambient temperature ( 1000 900 800 700 600 -50 0 50 100 V S = 9V When standing by Source Current vs. Ambient Temperature Source current ( m Ambient temperature ( 1000 900 800 700 600 -50 0 50 100 V S = 9V When detectin g abnormal volta g e Source Current vs. Ambient Temperature Source current ( m Ambient temperature ( 1000 900 800 700 600 -50 0 50 100 V S = 9V When SCR ON

EARTH LEAKAGE CURRENT DETECTOR M5 4128L/FP MITSUBISHI <CONTROL / DRIVER IC> VREF Output Voltage vs. Ambient Temperature IREF Output Voltage vs. Ambient Temperature IREF output voltage (V) Ambient temperature (°C) 1.5 1.4 1.3 1.2 1.1 -50 0 50 100 VS = 9V VREF output voltage (V) Ambient temperature (°C) 2.9 2.8 2.7 2.6 2.5 -50 0 50 100 VS = 9V VCC Output Voltage vs. Ambient Temperature VCC output voltage (V) 6.0 5.5 5.0 4.5 4.0 -50 0 50 100 VS = 9V Ambient temperature (°C) VCC Output Voltage vs. Supply Voltage VCC output voltage (V) 6.0 5.5 5.0 4.5 4.0 6 81 0 12 Ta = 25°C Supply voltage (V) VREF Output Voltage vs. Supply Voltage VREF output voltage (V) 2.9 2.8 2.7 2.6 2.5 6 81 0 12 Ta = 25°C Supply voltage (V) IREF Output Voltage vs. Supply Voltage IREF output voltage (V) 1.5 1.4 1.3 1.2 1.1 6 81 0 12 Ta = 25°C Supply voltage (V)

EARTH LEAKAGE CURRENT DETECTOR M5 4128L/FP MITSUBISHI <CONTROL / DRIVER IC> T RC1,2 /OFF C BLI TDC Threshold Voltage vs. Ambient Temperature T RC1,2 “H” Output Current vs. Ambient Temperature T RC1,2 “H” output current ( m Ambient temperature ( -50 0 50 100 V S = 9V T RC1,2 “H” Output Current vs. Supply Voltage I RC1,2 “H” output current ( m 81 0 12 T a = 25 ° C Supply voltage (V) Threshold voltage (V) Ambient temperature ( 3.0 2.5 2.0 -50 0 50 100 V S = 9V T RC1 Pulse Width vs. Ambient Temperature T RC1 pulse width(ms) -50 0 50 100 Ambient temperature ( V S = 9V T RC1 = 0.01 m F T RC1,2 /OFF C BLI TDC Threshold Voltage vs. Supply Voltage Threshold voltage (V) 3.0 2.5 2.0 81 0 12 T a = 25 ° C Supply voltage (V) T RC1 pulse width (ms) 81 0 12 Supply voltage (V) T a = 25 ° C T RC1 = 0.01 m F T RC1 Pulse Width vs. Supply Voltage

EARTH LEAKAGE CURRENT DETECTOR M5 4128L/FP MITSUBISHI <CONTROL / DRIVER IC> Total Leakage Detection AC Voltage vs. Ambient Temperature Ambient temperature (°C) -50 0 50 100 TotalLeakage Detection AC Voltage vs. Supply Voltage Total leakage detection AC voltage (mVrms) 6 81 0 12 Supply voltage (V) TTDC “H” Output Current vs. Ambient Temperature TTDC “H” output current (mA) Ambient temperature (°C) -50 0 50 100 VS = 9V TTDC Pulse Width vs. Ambient Temperature TTDC pulse width (ms) 300 -50 0 50 100 Ambient temperature (°C) VS = 9V TTDC = 1.0mF TTDC “H” Output Current vs. Supply Voltage TTDC “H” output current (mA) 6 81 0 12 Ta = 25°C Supply voltage (V) TTDC pulse width (ms) 300 250 6 81 0 12 Supply voltage (V) Ta = 25°C TTDC = 1.0mF TTDC Pulse Width vs. Supply Voltage 350 Ta = 25°C TRC 1 = 0.01mF fin= 60Hz VS = 9V TRC 1 = 0.01mF fin= 60Hz Total leakage detection AC voltage (mVrms) 350 250

EARTH LEAKAGE CURRENT DETECTOR M5 4128L/FP MITSUBISHI <CONTROL / DRIVER IC> OFF C “H” Output Current vs. Supply Voltage OFF C “H” output current (mA) Supply voltage (V) 6 8 10 12 Ta = 25°C OFF C “L” Output Voltage vs. Supply Voltage OFF C “L” output voltage (V) Supply voltage (V) 1.2 1.0 0.8 0.6 0.4 6 8 10 12 Ta = 25°C OFF C Pulse Width vs. Supply Voltage OFF C pulse width (ms) Supply voltage (V) 6 8 10 12 Ta = 25°C OFF C = 0.33mF OFF C “H” Output Current vs. Ambient Temperature OFF C “H” output current (mA) Ambient temperature (°C) -50 0 50 100 VS = 9V OFF C “L” Output Voltage vs. Ambient Temperature OFF C “L” output voltage (V) Ambient temperature (°C) 1.2 1.0 0.8 0.6 0.4 -50 0 50 100 VS = 9V OFF C Pulse Width vs. Ambient Temperature OFF C pulse width (ms) Ambient temperature (°C) -50 0 50 100 VS = 9V OFF C = 0.33mF

EARTH LEAKAGE CURRENT DETECTOR M5 4128L/FP MITSUBISHI <CONTROL / DRIVER IC> SCRT “L” Output Voltage vs. “L” Output Current SCRT “L” output voltage (V) “L” output current (mA) 0.4 0.3 0.2 0.1 0 200 VS = 9V Ta = 25°C 400 600 800 1000 1200 SCRT “L” Output Voltage vs. “L” Supply Voltage SCRT “L” output voltage (V) Supply voltage (V) 0.4 0.3 0.2 0.1 Ta = 25°C IOL = 200mA 81 0 12 SCRT “H” Output Current vs. Supply Voltage SCRT “H” output current (mA) Supply voltage (V) 400 300 200 100 Ta = 25°C 48 1226 10 SCRT “L” Output Voltage vs. Ambient Temperature SCRT “L” output voltage (V) Ambient temperature (°C) 0.4 0.3 0.2 0.1 -50 VS = 9V IOL = 200mA 0 50 100 SCRT “H” Output Current vs. Ambient Temperature SC RT “H” output current (mA) Ambient temperature (°C) 400 300 200 100 -50 0 50 100 VS = 9V

EARTH LEAKAGE CURRENT DETECTOR M5 4128L/FP MITSUBISHI <CONTROL / DRIVER IC> APP LICAT IO N EXA M PLE ]An implementation example, which should be fully examined. AC-LINE VS VCC PSAV T. Coil SCR IBLI TTDC OFF C SCRT M5 4128L/FP IREF VREF ILKI TRC1 TRC2 PSEL GND Z C T Power supply circuit Abnormal voltage detection SCR driving Earth leakage detection MZ Core Series by Soryo Denshi Kagaku Co., Ltd (Mitsubishi Subsidiary) Tel. +81-427-74-7813 Note : Note