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COMPONENTS PRODUCT INFORMATION CONNECTORNEW MB-0263-2 April 2016 JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 1/15 JL10 Series One-touch / Screw Mating Compatible Circular Waterproof Connector RoHS Compliant The JL10 Series are TUV approved and UL recognized, one-touch locking, circular, waterproof connectors for industrial machinery, satisfying European safety standards. The adopted one-touch lock mechanism has a superior mating and unmating operability and the product contributes to mating function ease. The JL10 receptacle offers a hybrid one-touch lock and threaded dual function mating. The connector offers mating compatibility with conventional MIL standard MS connectors and with our screw mating plugs (JL04V, N/MS, JA). JL10 JL10 Receptacle Plug JL04V N/MS-A/B JA*A*J1 Screw mating One- touch mating One-touch mating area Screw mating area
Applications
Industrial machineries, servo motors, robots, semiconductor-fabrication equipment, communication devices, measuring devices, broadcasting equipment and more.
JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 2/15 ■Adopts a one-touch bayonet lock style mating allows secure mating even in narrow operating spaces or areas with poor visibility. Superior connector operability improves mating and unmating function (reduced screw-down fastening, and eliminating torque control). ■JL10 Receptacle is an one-touch / screw mating hybrid type. One-touch mating: When mated with JL10 plug Screw mating: MIL-standard MS connector and our standard N/MS-A/B Series, JL04V Series, JA*A Series using J1 type plug. ■With guide mark (color: white) on JL10 Series receptacle and plug, mating assurance can be confirmed by sight. ■Low-profile compact design, and direction of the cable leader of angled type can be set in arbitrary 8 orientation in 45 degrees increments. ■Same cable clamp as used for JL04V. ■UL recognized and TÜV approved product. ■IP67 waterproof and dustproof as a mated pair and individually of the receptacle. ■Superior environmental performance against vibration and oil.
Features
JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 3/15 Arrangement 18-10 20-4 20-18 Contact Arrangement Size x Number of Contact #12 x 4 #12 x 4 #12 x 3 #16 x 6 Rated Current 23A / pos. 23A / pos. 23A / pos. 13A / pos. Rated Voltage 250VAC 500VAC 250VAC 500VAC 250VAC 100VAC Overvoltage Category III II III II II Pollution Level 3 2 3 2 2 Dielectric Withstanding Voltage 2000VAC (per minute) 2000VAC (per minute) 2000VAC (per minute) Insulation Resistance 1000MΩmin. (DC500V energized) 1000MΩmin. (DC500V energized) 1000MΩmin. (DC500V energized) Waterproof Performance IP67 IP67 IP67 Termination Method Receptacle: Soldering / Crimping Plug: Soldering Soldering Soldering Durability 500 times 500 times 500 times Arrangement 20-29 22-14 22-22 Contact Arrangement Size x Number of Contact #16 x 17 #16 x 19 #8 x 4 Rated Current 13A / pos. 13A / pos. 46A, 57A (Note 1) / pos. Rated Voltage 500VAC 500VAC 250VAC 500VAC Overvoltage Category --- --- III II Pollution Level --- --- 3 2 Dielectric Withstanding Voltage 1000VAC (per minute) 1000VAC (per minute) 2000VAC (per minute) Insulation Resistance 1000MΩmin. (DC500V energized) 1000MΩmin. (DC500V energized) 1000MΩmin. (DC500V energized) Waterproof Performance IP67 IP67 IP67 Termination Method Soldering Soldering Receptacle: Soldering / Crimping Plug: Soldering Durability 500 times 500 times 500 times Note 1: When using 8mm2 or 10mm2 with arrangement 22-22 (Soldering Type). Arrangements and General Specifications
JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 4/15 Arrangement 24-11 28-11 28-21 Contact Arrangement Size x Number of Contact #8 x 3 #12 x 6 #12 x 4 #16 x 18 #16 x 37 Rated Voltage 250VAC 100VAC 250VAC 100VAC 100VAC Overvoltage Category III II III --- Pollution Level 3 2 2 (Note: mating area is 3) --- Dielectric Withstanding Voltage 2000VAC (per minute) 2000VAC (per minute) 1000VAC (per minute) Insulation Resistance 1000MΩmin. (DC500V energized) 1000MΩmin. (DC500V energized) 1000MΩmin. (DC500V energized) Waterproof Performance IP67 IP67 IP67 Termination Method Soldering Soldering Soldering Durability 500 times 500 times 500 times Arrangement 32-17 Contact Arrangement Size x No. of Contact #4 x 4 Rated Current 80A / pos. Rated Voltage 250VAC 500VAC Overvoltage Category III II Pollution Level 3 2 Dielectric Withstanding Voltage 2000VAC (per minute) Insulation Resistance 1000MΩ min. (DC500V energized) Waterproof Performance IP67 Termination Method Receptacle: Crimping Plug: Soldering Durability 500 times (Under development) (Under development) (Under development)
JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 5/15 Components Material / Finish Receptacle Contact Copper alloy / silver plating Earth Pin Copper alloy / silver plating Front Insulator Silicone rubber Rear Insulator Synthetic resin Shell Aluminum alloy / zinc plating Retaining Ring Copper alloy / zinc plating Individual Plug Set Screw Steel / zinc plating O Ring Synthetic rubber Retaining Ring Copper alloy / zinc plating Wave Spring Stainless Steel C Type Ring Stainless Steel Contact Copper alloy / silver plating Front Insulator Synthetic resin Rear Insulator Synthetic resin Assembly Nut Aluminum alloy / zinc plating Coupling Nut Aluminum alloy / zinc plating Barrel Aluminum alloy / zinc plating Straight Plug Angle Plug Endbell Aluminum alloy / zinc plating Set Screw Steel / zinc plating O Ring Synthetic rubber Retaining Ring Copper alloy / zinc plating Wave Spring Stainless Steel C Type Ring Stainless Steel Contact Copper alloy / silver plating Front Insulator Synthetic resin Rear Insulator Synthetic resin Assembly Nut Aluminum alloy / zinc plating Coupling Nut Aluminum alloy / zinc plating Barrel Aluminum alloy / zinc plating
JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 6/15 Note 1) Please contact us or conduit manufacturer when for the use of a conduit. Note 2) Please refer to individual catalogs for consideration of JL04V Series, N/MS- A/B Series, and J1 type JA*A Series. Note 3) Becomes non-waterproof when assembled with N/MS-A/B type plug. Receptacle Side Plug Side One-touch Mating Screw Mating Accessory
- Panel Mount Type JL10-2E -2A type
- N/MS-A/B Type (non-waterproof) (Note 3) Conduit (Note 1)
- JA*A*J1 Type
- Individual Plug JL10-6A type
- Individual Plug JL04V-6A type
- Straight Plug JL10-6A-EB type
- Straight Plug JL04V-6A-EB type
- Angle Plug JL10-8A-EB/EB1 type
- Angle Plug JL04V-8A- EB / EB1 / EBA type
- Cable Clamp JL04-CK type Conduit (Note 1) Line-up and Combinations
JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 7/15 Series Single block シリーズ 単体 EB: With End-bell Connector type コネクタタイプ 標準エンドベル付 6: Straight plug ストレートプラグ EB1: With End-bell with 8: Angle plug アングルプラグ enlarged cable entry ケーブルエントリー径 A: Water-proof in mated part 拡大型エンドベル付 A: 嵌合時嵌合部防水構造 Insert rotation position Shell size インサート回転角度記号 シェルサイズ None: Normal position W: W position Insert arrangemen t X: X position インサート配列 Y: Y position Z: Z position Contact type コンタクトタイプ P: Pin (Soldering) ピン(半田タイプ) E: With protective earth terminal S: Socket (Soldering) ソケット(半田タイプ) 保護回路接続有り None: Without protective earth terminal 無印: 保護回路接続無し None:
22 S E * *JL10 6 A 22 -
シリーズ モディファイ記号 onnector type コネクタタイプ None: with solder-cup on earth contact 2: Panel mount type receptacle 保護回路端子の結線部無し 2: パネルマウント型レセプタクル B: with solder-cup on earth contact 保護回路端子の結線部有り E: Water-proof(unmate) 単体防水構造 Insert rotation position A: Water-proof(mated) インサート回転角度記号 嵌合時防水構造 None: Normal position W: W position Shell size X: X position シェルサイズ Y: Y pos ition Z: Z position Insert arrangement インサート配列 E: With protective earth terminal 保護回路接続有り Contact type コンタクトタイプ None: Without protective earth terminal P: Pin (Soldering) ピン(半田タイプ) 無印: 保護回路接続無し S: Socket (Soldering) ソケット(半田タイプ) JL10 2 E 22 - 22 P E * *
Ordering Information
≪PLUG プラグ≫ ≪RECEPTACLE レセプタクル≫
JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 8/15 Shell Size A Screw K 0.3 J 0.3 L 0.3 Dia. N -0.4 0.13 0.79 Dia. T +0.2 -0.1 Shell Size Dia. A 0.8 LV S c r e w 18 35.85 30 1 3/16-18UNEF-2B 20 40.5 31 1 3/8-18UNEF-2B 22 42.2 31 1 7/16-18UNEF-2B 24 45.5 31 1 9/16-18UNEF-2B 28 51.5 26.3 1 13/16-18UNS-2B 32 58.5 31.2 2 1/8-16UN-2B V Screw Positioning Key Individual Plug 7.1 min. (Valid screw length) Positioning Key A Screw Receptacle
JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 9/15 Shell Size φA ±0.8 φG ±0.5 L ±0.8 (L1) V Screw 18 35.85 15 51.05 60.6 1-20UNEF-2A 20 40.5 17 52.1 61.9 1 3/16-18UNEF-2A 22 42.2 17 58.65 68.5 1 3/16-18UNEF-2A 24 45.5 20 65.81 76.2 1 7/16-18UNEF-2A 28 51.5 20 70.0 75.5 1 7/16-18UNEF-2A 32 58.6 30 99.6 114.2 1 4/3-18UNS-2A 22SE-EB1 42.2 22 74.35 84.15 1 7/16-18UNEF-2A For reference: in case of 22-22SE-EB For reference: in case of 22-22SE-EB1 Positioning Key V Screw10 min. (Valid screw length) Straight Plug
JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 10/15 Shell Size φA ±0.8 B ±0.8 (B1) E ±0.5 φG ±0.5 V Screw 18 35.85 34.55 44.4 8.5 16 1-20UNEF-2A 20 40.5 54.3 64.1 10 17 1 3/16-18UNEF-2A 22 42.2 40.65 50.45 10 18 1 3/16-18UNEF-2A 24 45.5 59.76 70.2 10 20 1 7/16-18UNEF-2A 28 51.5 64.0 69.4 10 20 1 7/16-18UNEF-2A 32 58.6 66.9 81.2 10 30 1 4/3-18UNS-2A 22SE-EB1 42.2 51.6 61.4 10 22 1 7/16-18UNEF-2A For reference: in case of 18-10SE-EB For reference: in case of 22-22SE-EB1 For reference: in case of 22-22SE-EB Positioning Key V Screw Angle Plug
JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 11/15 Shell Size Dia. A 0.5 Dia. B □C0.13 Mounting Screw (for reference) Max. Panel Thickness for Rear MountMetric screw thread Unified screw thread 18 30.2 3.3 26.97 M 3 #4-40 3mm max. 20 33.4 3.3 29.36 M 3 #4-40 3mm max. 22 36.6 3.3 31.75 M 3 #4-40 3mm max. 32 52.4 4.4 44.45 M 4 #8-32 6mm max. Shell Size Product Name Applicable Cable O.D.
18 JL04-18CK(07)-*-R φ5t o φ8
18 JL04-18CK(13)-*-R φ11 to φ14.1 20, 22 JL04-2022CK(09)-*-R φ6.5 to φ9.5 20, 22 JL04-2022CK(12)-*-R φ9.5 to φ13 20, 22 JL04-2022CK(14)-*-R φ12.9 to φ16 24, 28, 22-22EB1 JL04-2428CK(11)-*-R φ9t o φ12 24, 28, 22-22EB1 JL04-2428CK(14)-*-R φ12 to φ15 24, 28, 22-22EB1 JL04-2428CK(17)-*-R φ15 to φ18 24, 28, 22-22EB1 JL04-2428CK(20)-*-R φ18 to φ20 Panel Mount Dimensions for Reference (1) Front mount: Receptacle is attached to the front side of the panel and enclosure. Cable termination side will be inside when attached. (2) Rear mount: Receptacle is attached to the back side of the panel and enclosure. Please be aware of the panel thickness when concerning this product. * Mounting dimensions are the same as our JL04V Series. 4-Dia. B Dia. A パネルPanel Front Mount Rear Mount Note) The dimensions for Dia. A is the same for front mount and rear mount. Cable clamp is the same as used with our JL04V Series. Accessory: Cable Clamp (sold separately)
JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 12/15 Shell Size Gasket No. SJ Drawing 18 075-50157 SJ009289 20 075-50158 SJ009289 22 075-50159 SJ009289 24 075-50160 SJ009289 28 075-50161 SJ009289 32 075-50162 SJ009289 Accessory: Gasket (Sold separately) There is a gasket to prevent water immersion from the panel hole (main body) of the enclosure when receptacle is mounted to the panel (enclosure). The gaskets are the same as ones used for our JL04V Series. Note 1) Beside the use of a gasket, there is a need for countermeasure to prevent water immersion from the screw holes. Each user to prepare countermeasure.
JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 13/15 Specifications:JACS-50101 Handling Instructions: JAHL-50101 Contact Arrangement Receptacle Part Number Receptacle Product Drawing No. Plug Part Number Plug Product Drawing No. 18-10 JL10-2E18-10PE-B JL10-2E18-10PE SJ116011 SJ112315 JL10-6A18-10SE SJ112323 JL10-6A18-10SE-EB SJ112322 JL10-8A18-10SE-EB SJ112321 20-18 JL10-2E20-18PE-B SJ115406 JL10-6A20-18SE SJ115407 JL10-6A20-18SE-EB SJ115408 JL10-8A20-18SE-EB SJ115409 20-4 JL10-2E20-4PE-B SJ115402 JL10-6A20-4SE SJ115403 JL10-6A20-4SE-EB SJ115404 JL10-8A20-4SE-EB SJ115405 20-29 JL10-2A20-29P SJ115410 JL10-6A20-29S SJ115411 JL10-6A20-29S-EB SJ115412 JL10-8A20-29S-EB SJ115413 JL10-2A20-29S (Under development) SJ117463 JL10-6A20-29P (Under development) SJ117466 JL10-6A20-29P-EB (Under development) SJ117467 22-14 JL10-2A22-14P SJ115414 JL10-6A22-14S-EB SJ115415 JL10-8A22-14S-EB SJ115416 JL10-2A22-14S SJ115417 JL10-6A22-14P-EB SJ115418 JL10-8A22-14P-EB SJ115419 22-22 JL10-2E22-22PE-B JL10-2E22-22PE SJ115881 SJ112313 JL10-6A22-22SE SJ112320 JL10-6A22-22SE-EB SJ112317 JL10-6A22-22SE-EB1 SJ112319 JL10-8A22-22SE-EB SJ112316 JL10-8A22-22SE-EB1 SJ112318 JL10-2A22-22SE SJ114872 JL10-6A22-22PE-EB SJ117517 JL10-8A22-22PE-EB SJ114873 24-11 JL10-2E24-11PE-B SJ115420 JL10-6A24-11SE SJ115421 JL10-6A24-11SE-EB SJ115422 JL10-8A24-11SE-EB SJ115423 28-11 (Under development) JL10-2A28-11SE SJ117434 JL10-6A28-11PE SJ117436 JL10-6A28-11PE-EB SJ117438 JL10-8A28-11PE-EB SJ117441 28-21 (Under development) JL10-2A28-21S SJ117443 JL10-6A28-21P SJ117444 JL10-6A28-21P-EB SJ117445 JL10-8A28-21P-EB SJ117446 32-17 (Under development) JL10-2E32-17PCE-B SJ115424 JL10-6A32-17SE SJ115425 JL10-6A32-17SE-EB SJ115426 JL10-8A32-17SE-EB SJ115427 Part Number and Product Drawing List
JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 14/15 <<JL10 Caution 1>> Please note that JL10 plug will not mate with JL04V receptacle. Receptacle Plug Mating Combinations JL04V JL10 Unmatable JL04V JL04V Matable JL10 JL04V Matable JL10 JL10 Matable When using JL10 receptacle and JL04 plug mating and unmating operation will be the two steps as shown below. [Mating] Push-in until threads engage JL10 Receptacle JL04V Plug
1 STEP 2 STEP
<<JL10 Caution 2>> Cautions [Unmating]
JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 15/15 Product Marketing Division Aobadai Building, 3-1-19, Aobadai, Meguro-ku, Tokyo 153-8539 Phone: +81-3-3780-2882 FAX: +81-3-3780-2946 * The specifications in this brochure are subject to change without notice. Please contact JAE for information. Notice: 1. The values specified in this brochure are only for reference. The products and their specifications are subject to change without notice. Contact our sales staff for further information before considering or ordering any of our products. For purchase, a product specification must be agreed upon. 2. Users are requested to provide protection circuits and redundancy circuits to ensure safety of the equipment, and sufficiently review the suitability of JAE's products to the equipment. 3. The products presented in this brochure are designed for the uses recommended below. We strongly suggest you contact our sales staff when considering use of any of the products in any other way than the recommended applications or for a specific use that requires an extremely high reliability. (1) Applications that require consultation: (i) Please contact us if you are considering use involving a quality assurance program that you specify or that is peculiar to the industry, such as: Automotive electrical components, train control, telecommunications devices (mainline), traffic light control, electric power, combustion control, fire prevention or security systems, disaster prevention equipment, etc. (ii) We may separately give you our support with a quality assurance program that you specify, when you think of a use such as : Aviation or space equipment, submarine repeaters, nuclear power control systems, medical equipment for life support, etc. (2) Recommended applications include: Computers, office appliances, telecommunications devices (terminals, mobile units), measuring equipment, audiovisual equipment, home electric appliances, factory automation equipment, etc. Memo