IQ080PFQTX20 SYNQOR | Alldatasheet

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Technical content

Product # IQ080PFQTx20 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005370 Rev. D 10/05/12 Page 1 Passive eMi Filter Full Power oPeration : -40ºC to +100ºC In-Line Manufacturing Process

  • AS9100 and ISO 9001:2000 certified facility
  • Full component traceability Operational Features
  • 40°C to +100°C Operation
  • ±80V Input Voltage Range; ±100V Transient (1s)
  • 20A output current
  • Very low DC resistance
  • >80dB @ 250kHz differential-mode attenuation
  • >36dB @ 250kHz common-mode attenuation
  • Stabilizing bulk capacitor and damping resistor included
  • All capacitors are X7R multi-layer ceramic Mechanical Features
  • Total weight: 3.53oz (100g) IQ080PFQTx20 Module

CONTENTS

-80 to +80 20A 32mΩ @ 100ºC >80dB @ 250kHz Input Output Current Max DC Resistance Differential Attenuation The InQor series of EMI filters brings SynQor’s field proven technology and manufacturing expertise to the industrial power applications marketplace. SynQor’s innovative packaging approach ensures survivability in the most hostile environments. Compatible with the industry standard format, these filters have high differential-mode and common-mode attenuation, low DC resistance, and a stabilizing bulk capacitor resistor. They follow conservative component derating guidelines and they are designed and manufactured to the highest standards. IQ080PFQTx20EMI Filter-80 to +80 V 32mΩ @ 100ºC Page No.

Product # IQ080PFQTx20 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005370 Rev. D 10/05/12 Page 2 Typical Connection Diagram Fundamental Circuit Diagram Negative Input Negative Output Positive Input Positive Output PIN 1 PIN 3 PIN 6 PIN 4 RDAMPING CBULK PIN 5 PIN 2 Common Mode OutputCommon Mode Input INQOR EMI FILTER +VIN CM OUTCM IN -VIN +VOUT -VOUT INQOR DC-DC CONVERTER INQOR DC-DC CONVERTER +VIN IN RTN +VOUT OUT RTN LOAD LOAD TO OTHER LOADS +VIN IN RTN +VOUT OUT RTN Technical Diagrams

Product # IQ080PFQTx20 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005370 Rev. D 10/05/12 Page 3

Electrical Characteristics

IQ080PFQTx20 Electrical Characteristics |Vin| <= 500V, |Iout| <= 20A unless otherwise specified Parameter Min. Typ. Max. Units Notes & Conditions ABSOLUTE MAXIMUM RATINGS Input Voltage Continuous -80 +80 V Transient (≤ 1 s) -100 100 V Isolation Voltage -2250 2250 V dc Input/output to common-mode pins Output Current 25 A Operating Case Temperature -40 100 °C Baseplate temperature Storage Case Temperature -65 135 °C Lead Temperature (20 s) 300 °C RECOMMENDED OPERATING CONDITIONS Input Voltage Continuous -80 +80 V Transient (≤ 1 s., Rs* = 0Ω) -100 100 V * Rs = Source Impedance Output Current (continuous) -20 20 A Output Voltage (continuous) Vout = Vin - (Iin x Rdc) V DC Resistance Rdc total Tcase = 25ºC 25 mΩ Tcase = 100ºC 32 mΩ Power Dissipation 20A output current Tcase = 25ºC 10 W Tcase = 100ºC 13 W Total Differential-Mode Capacitance 80 µF Measured across input or output pins Total Common-Mode Capacitance 0.15 µF Measured between any pin and common-mode pins Bulk Capacitor 60 µF Damping Resistor 0.2 Ω Noise Attenuation See fig 1 Isolation Resistance 100 mΩ Any pin to common-mode pins RELIABILITY CHARACTERISTICS Calculated MTBF (Telcordia) TR-NWT-000332 28.8 106 Hrs. Tb = 70°C Calculated MTBF (MIL-217) MIL-HDBK-217F 10.5 106 Hrs. Tb = 70°C Field Demonstrated MTBF 106 Hrs. See our website for details WEIGHT CHARACTERISTICS Device Weight 3.53/100 oz/g

Product # IQ080PFQTx20 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005370 Rev. D 10/05/12 Page 4 BASIC OPERATION AND FEATURES This module is a multi-stage differential-mode and common-mode passive EMI filter designed to interface a power source with one or more SynQor dc-dc converters (or other loads that create EMI). Each stage of this filter is well damped to avoid resonances and oscillations, and only X7R multi- layer ceramic capacitors are used. This InQor EMI filter includes a large bulk capacitor with a series damping resistor to correct for the unstabilizing effect of a converter’s negative input resistance. A white paper discussing this negative input resistance and the need for corrective damping can be found on the SynQor website (see Input System Instability application note). A typical application would place the InQor filter close to the input of the dc-dc converter. The Input common-mode pin would be connected to the chassis ground that is common with the system input line filter or other earthed point used for EMI measurement. The output common-mode pin would be connected to the output ground or plane of the power convectors with as low inductance a path as possible. There are no connections to the metal baseplate, which may also be connected to the chassis ground if desired. Do not connect the outputs of multiple InQor filters in parallel. Connecting filters in this manner may result in slightly unequal currents to flow in the positive and return paths of each filter. These unequal currents may cause the internal common-mode chokes to saturate and thus cause degraded common-mode rejection performance. -240 -200 -160 -120 -80 -40 Frequency (Hz) Attenuation (dB) Differential Attenuation Common-mode Attenuation Figure 1: Typical Common Mode and Differential Mode Attenuation provied by the filter as a function of frequency. both input lines are connected to chassis ground through 50Ω resistors. Basic Operations and Features

Product # IQ080PFQTx20 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005370 Rev. D 10/05/12 Page 5 Standards & Qualification Testing Parameter Notes & Conditions STANDARDS COMPLIANCE UL 60950-1:2007 Basic Insulation CAN/CSA-C22.2 No. 60950-1:2007 EN60950-1/A12:2011 Note: An external input fuse must always be used to meet these safety requirements. Contact SynQor for official safety certificates on new releases or download from the SynQor website. Parameter # Units Test Conditions QUALIFICATION TESTING Life Test 32 95% rated Vin and load, units at derating point, 1000 hours Vibration 5 10-55 Hz sweep, 0.060" total excursion, 1 min./sweep, 120 sweeps for 3 axis Mechanical Shock 5 100g minimum, 2 drops in x, y, and z axis Temperature Cycling 10 -40 °C to 100 °C, unit temp. ramp 15 °C/min., 500 cycles Power/Thermal Cycling 5 Toperating = min to max, Vin = min to max, full load, 100 cycles Design Marginality 5 Tmin-10 °C to Tmax+10 °C, 5 °C steps, Vin = min to max, 0-105% load Humidity 5 85 °C, 95% RH, 1000 hours, continuous Vin applied except 5 min/day Solderability 15 pins MIL-STD-883, method 2003 Altitude 2 70,000 feet (21 km), see Note Note: A conductive cooling design is generally needed for high altitude applications because of naturally poor convective cooling at rare atmospheres.

Product # IQ080PFQTx20 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005370 Rev. D 10/05/12 Page 6 Encased Mechanical Diagram 1.030 (26.16) 0.600 (15.24) 0.300 (7.62) 1 2 3 2.386±.020 (60.6±0.5) 2.00 (50.8) 0.183±.020 (4.65±0.5) 1.86 (47.2) 0.468±.020 (11.89±0.5) M3 Threaded Inserts

4 Places

0.300 (7.62) 0.600 (15.24) 0.253±.020 (6.43±0.5) Top View Side View 0.263±.020 (6.68±0.5) .18 (4.57) 0.500 ± 0.025 (12.7 ± 0.63) Overall Height 5 4 NOTES 1) Pins 1-3 & 5 are 0.040” (1.02mm) diameter, with 0.080” (2.03mm) diameter standoff shoulders. 2) Pins 4 & 6 are 0.062” (1.57 mm) diameter with 0.100” (2.54mm) diameter standoff shoulders. 3) Recommended pin length is 0.03" (0.76 mm) greater than the PCB thickness. 4) All Pins: Material - Copper Alloy Finish: Matte Tin over Nickel plate 5) M3 screws used to bolt unit's baseplate to other surfaces such as heatsink must not exceed 0.100" (2.54mm) depth below the surface of the baseplate. 6) Applied torque per screw should not exceed 6in-lb. (0.7 Nm). 7) Baseplate flatness tolerance is 0.004" (.10 mm) TIR for surface. 8) All dimensions in inches (mm) 9) Total weight: 3.53oz (100g) 10) Workmanship: Meets or exceeds current IPC-A-610 Class II PIN DESIGNATIONS Pin Name Function

1 Vin(+) Positive input voltage

2 Com In Common-mode input

3 Vin(–) Negative input voltage

4 Vout(–) Negative output voltage

5 Com Out Common-mode output

6 Vout(+) Positive output voltage

Product # IQ080PFQTx20 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005370 Rev. D 10/05/12 Page 7 Flanged Mechanical Diagram OVERALL HEIGHT .500 .028 [12.7 0.71] .18 [4.6 ] SEE NOTE 5 2.386 .020 [60.6 0.5] .13 [3.2 ] BOTTOMSIDE CLEARANCE .000 - .015 [0.00 - 0.381] SIDE VIEW .01 [0.2] .30 [7.6 ] .60 [15.2 ] .30 [7.6 ] .60 [15.2 ] 2.00 50.8 ] 123 4 5 6 BOTTOM VIEW .02 [0.58 ] .36 [9.1 ] 1.01 [25.7 ] 1.66 [42.2 ] .183 .020 [4.65 0.5] .70 [17.8 ] .80 [20.3 ] .47 [11.9 ] 1.30 [33 ] TOP VIEW 2.07 [52.5 ] PIN DESIGNATIONS Pin Name Function 1) M3 screws used to bolt unit's baseplate to other surfaces such as heastsink must not exceed 0.100" (2.54mm) depth below the surface of the baseplate. 2) Baseplate flatness tolerance is 0.004" (.10mm) TIR for surface. Standoff shoulders 5) All Pins: Material - Copper Alloy Finish: Matte Tin over Nickel plate 6) Undimensioned components are shown for visual reference only 7) Weight: 3.63oz. (103g) typical 8) All dimensions in inches (mm)

Product # IQ080PFQTx20 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005370 Rev. D 10/05/12 Page 8 Application Notes A variety of application notes and technical white papers can be downloaded in pdf format from our website. RoHS Compliance: The EU led RoHS (Restriction of Hazardous Substances) Directive bans the use of Lead, Cadmium, Hexavalent Chromium, Mercury, Polybrominated Biphenyls (PBB), and Polybrominated Diphenyl Ether (PBDE) in Electrical and Electronic Equipment. This SynQor product is 6/6 RoHS compliant. For more information please refer to SynQor’s RoHS addendum available at our RoHS Compliance / Lead Free Initiative web page or e-mail us at rohs@synqor.com.

ORDERING INFORMATION

The tables below show the valid model numbers and ordering options the filters in this product family. When ordering SynQor filters, please ensure that you use the complete 15 character part number consisting of the 12 character base part number and the additional 3 characters for options. A “-G” suffix indicates the product is 6/6 RoHS compliant. The following options must be included in place of the w x y z spaces in the model numbers listed above. Not all combinations make valid part numbers, please contact SynQor for availability. See the Product Summary web page for more options. Warranty SynQor offers a two (2) year limited warranty. Complete warranty information is listed on our website or is available upon request from SynQor. Information furnished by SynQor is believed to be accurate and reliable. However, no responsibility is assumed by SynQor for its use, nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of SynQor. Contact SynQor for further information: Phone: 978-849-0600 Toll Free: 888-567-9596 Fax: 978-849-0602 E-mail: power@synqor.com Web: www.synqor.com Address: 155 Swanson Road Boxborough, MA 01719 USA PATENTS SynQor holds the following U.S. patents, one or more of which apply to each product listed in this document. Additional patent applications may be pending or filed in the future. 5,999,417 6,222,742 6,545,890 6,577,109 6,594,159 6,731,520 6,894,468 6,896,526 6,927,987 7,050,309 7,072,190 7,085,146 7,119,524 7,269,034 7,272,021 7,272,023 7,558,083 7,564,702 7,765,687 7,787,261 8,023,290 8,149,597 Model Number Continuous Input Voltage Max Output Current IQ080PFQTx20SRS-G -80 to +80V 20A Options Description: w x y z Thermal Design Enable Logic Pin Style Feature Set C - Encased V - Encased with Flange S - Standard R - 0.180" S - Standard Ordering Specifications