IBS04 CARLOGAVAZZI | Alldatasheet

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Technical content

Carlo Gavazzi Automation S.p.A. IBS04, ICS05 IO-Link 3-wire DC IBS04, ICS05 IO-Link 3-wire DC DS EN 10/07/2018 Miniaturized proximity inductive sensors with IO-Link communication

Description

The IBS04 and ICS05 series represent the optimal solution for industrial automation equipment in applications where space is limited, including tool- selection, robotic position-sensing and control of micro-mechanisms. The advanced electronics is enclosed in a robust stainless steel housing. The availability of the M8-plug and 2m-PVC cable connection allow flexible mounting. On-board IO-Link communication opens up many possibilities, such as easy configuration and set- up of the devices and advanced parameter setting. Benefits

  • A complete family. Available in Ø4 and M5 male thread robust stainless steel housings with an operating distance of 0.8 to 1.3 mm.
  • High speed detection. IBS04 and ICS05 inductive proximity sensors can reach an operating frequency of up to 6 kHz.
  • Easy to install. The active face can be installed flush with the surrounding area. The user can choose between 2 m PVC cable and M8-disconnect plug versions.
  • High precision. The onboard advanced microcontroller ensures better stability with respect to environmental influences, with highly reliable repeatable measurements between -25 and +70°C.
  • Easy customization to specific OEM requests: different cable lengths and materials, special labelling, customized pig-tail solutions with special cables and connectors are possible on request. Only for IO-Link sensors
  • The output can be operated either as a switching output or in IO-Link mode.
  • Fully configurable via IO-Link v1.1. Electrical outputs can be configured as PNP/NPN/Push-pull, normally open or normally closed.
  • Timer functions can be set, such as switch-on and switch-off delay
  • Adjustable sensing distance and hysteresis: sensing distance can be set to 62% or 100% of the maximum sensing distance
  • Temperature monitoring: over or under-run temperature alarms can be set

Applications

  • Non contact detection of metal objects in general position-sensing and presence-sensing in industrial applications
  • Particularly suitable for rotational speed monitoring thanks to the high operating frequency Main functions
  • Integrated diagnostic function with flashing LED in the event of a short circuit or overload

Carlo Gavazzi Automation S.p.A. IBS04, ICS05 IO-Link 3-wire DC IBS04, ICS05 IO-Link 3-wire DC DS EN 10/07/2018 IO-Link sensors

  • The devices can be operated in IO-Link mode once connected to an IO-Link master, or in standard I/O mode.
  • In IO-Link mode the switching signals of the sensor are made available in the process data via the IO-Link interface.
  • Several sensor functions can be set via the IO-Link interface: ► Adjustable switching distance: 62% or 100% of the maximum switching distance. ► Adjustable hysteresis: standard or increased value. ► Divider function: the sensor gives a signal after a specified number of actuation pulses has been reached. ► Switch-on delay: the switching pulse is generated after the sensor actuation. ► Switch-off delay: the generation of the switch signal is delayed by the set time after sensor actuation. ► Temperature error: temperature is out of specifications. ► Temperature over-run and under-run: temperature is out of the limits defined by the user. References Order code I S F Enter the code option instead of Code Option Description I - Inductive sensor B Cylindrical housing with smooth barrel C Cylindrical housing with threaded barrel S - Stainless steel housing 04 Ø4 housing

05 M5 housing

S Short housing with smooth barrel S23 Short housing with thread length of 23 mm F - Flush 08 Sensing distance 0.8mm 15 Sensing distance 1.3mm M5 M8 plug A2 2 m PVC cable NO NPN – normally open output NC NPN – normally closed output PO PNP – normally open output PC PNP – normally closed output IO IO-Link programmable version Additional characters can be used for customized versions.

Carlo Gavazzi Automation S.p.A. IBS04, ICS05 IO-Link 3-wire DC IBS04, ICS05 IO-Link 3-wire DC DS EN 10/07/2018 Selection guide Ø4 Standard and extended range, short housing Con- nec- tion Rated operating distance Sn Ordering no. NPN, Normally open Ordering no. PNP, Normally open Ordering no. NPN, Normally closed Ordering no. PNP, Normally closed Cable 0.8 mm IBS04SF08A2NO IBS04SF08A2PO IBS04SF08A2NC IBS04SF08A2PC Plug 0.8 mm IBS04SF08M5NO IBS04SF08M5PO IBS04SF08M5NC IBS04SF08M5PC Cable 1.3 mm IBS04SF15A2NO IBS04SF15A2PO IBS04SF15A2NC IBS04SF15A2PC Plug 1.3 mm IBS04SF15M5NO IBS04SF15M5PO IBS04SF15M5NC IBS04SF15M5PC M5 Standard and extended range, short housing Con- nec- tion Rated operating distance Sn Ordering no. NPN, Normally open Ordering no. PNP, Normally open Ordering no. NPN, Normally closed Ordering no. PNP, Normally closed Cable 0.8 mm ICS05S23F08A2NO ICS05S23F08A2PO ICS05S23F08A2NC ICS05S23F08A2PC Plug 0.8 mm ICS05S23F08M5NO ICS05S23F08M5PO ICS05S23F08M5NC ICS05S23F08M5PC Cable 1.3 mm ICS05S23F15A2NO ICS05S23F15A2PO ICS05S23F15A2NC ICS05S23F15A2PC Plug 1.3 mm ICS05S23F15M5NO ICS05S23F15M5PO ICS05S23F15M5NC ICS05S23F15M5PC IO-Link types Con- nec- tion Body style Rated operating distance Sn Output type Ordering no. Cable Ø4 Configurable: 0.8 or 1.3mm Factory setting: 1.3mm Configurable: NPN/PNP/push-pull NO/NC Factory setting: PNP, NO IBS04SF15A2IO Plug Ø4 IBS04SF15M5IO Cable M5 ICS05S23F15A2IO Plug M5 ICS05S23F15M5IO

Carlo Gavazzi Automation S.p.A. IBS04, ICS05 IO-Link 3-wire DC IBS04, ICS05 IO-Link 3-wire DC DS EN 10/07/2018 Structure IBS04 A A A B B B C C Element Component Function A Sensing face Flush B LED Yellow LED: Output flashing: short circuit or overload indication C M8, 3 pin, male connector For plug versions only ICS05 A AB BC C D B A C D Element Component Function A Sensing face Flush B 2 nuts For sensor mounting C LED Yellow LED: Output flashing: short circuit or overload indication D M8, 3 pin, male connector For plug versions only

Carlo Gavazzi Automation S.p.A. IBS04, ICS05 IO-Link 3-wire DC IBS04, ICS05 IO-Link 3-wire DC DS EN 10/07/2018 Sensing Detection Rated operating distance Sn 0.8 mm standard range or 1.3 mm extended range Reference target The operating distance is measured according to IEC 60947-5-2, using a standard target moving axially. This target is square shape 1 mm thickness, made of steel e.g. type Fe 360 as defined in ISO 630 and it shall be of the rolled finish. The length of the side of the square is equal to – the diameter of the circle inscribed on the active surface of the sensing face, or – three times the rated operating distance Sn whichever is greater Assured operating sensing distance Effective operating distance (Sr) 0.9 x Sn ≤ Sr ≤ 1.1 x Sn Usable operating distance (Su) 0.9 x Sr ≤ Su ≤ 1.1 x Sr Temperature drift ≤ +/-10% Hysteresis (H) 1...20% YX S T S: sensor T: target -3,9 03 ,9 7,81 1,71 5,61 9,52 3,42 7,33 1,23 5,1 -98,4 -73,8 -49,2 -24,6 24,6 49,2 73,8 98,4 -2,5 -1,5 -0,5 0,5 1,5 2,5 Distance [Thou] [Thou] [mm] Distance [mm] S T -4 41 22 02 83 64 45 26 0 -118 -94,4 -70,8 -47,2 -23,6 23,6 47,2 70,8 94,4 118 -2,5 -1,5 -0,5 0,5 1,5 2,5 -0,1 00 ,1 0,20 ,3 0,40 ,5 0,60 ,7 0,80 ,9 11 ,1 1,21 ,3 1,41 ,5 1,6 Distance [Thou] [Thou] [mm] Distance [mm] S T Fig. 1 Ø4 standard range Fig. 2 Ø4 extended range

Carlo Gavazzi Automation S.p.A. IBS04, ICS05 IO-Link 3-wire DC IBS04, ICS05 IO-Link 3-wire DC DS EN 10/07/2018 -3,9 03 ,9 7,81 1,71 5,61 9,52 3,42 7,33 1,23 5,1 -118 -94,4 -70,8 -47,2 -23,6 23,6 47,2 70,8 94,4 118 -2,5 -1,5 -0,5 0,5 1,5 2,5 Distance [Thou] [Thou] [mm] Distance [mm] S T -4 41 22 02 83 64 45 26 0 -138 -115 -92 -69 -46 -23 115 138 -3,5 -2,5 -1,5 -0,5 0,5 1,5 2,5 3,5 -0,1 00 ,1 0,20 ,3 0,40 ,5 0,60 ,7 0,80 ,9 11 ,1 1,21 ,3 1,41 ,5 1,6 Distance [Thou] [Thou] [mm] Distance [mm] T S Fig. 3 M5 standard range Fig. 4 M5 extended range Sensors with IO-Link communication Rated operating distance Sn Programmable via IO-Link: 62% or 100% of the maximum Sn=1.3mm Hysteresis (H) Programmable via IO-Link: standard or increased Correction factors The specific operating distance S n refers to defined measuring conditions. The following data have to be considered as general guidelines. Fe360 : Steel CrNi : Chrome-nickel CuZn : Brass Al : Aluminium Cu : Copper Sr : Effective operating distance Fig. 5 The rated operating distance is reduced by the use of metals and alloys other than Fe360. The most important reduction factors for inductive prox- imity sensors are shown in the figure. Accuracy Repeat accuracy (R) ≤ 5%

Carlo Gavazzi Automation S.p.A. IBS04, ICS05 IO-Link 3-wire DC IBS04, ICS05 IO-Link 3-wire DC DS EN 10/07/2018

Features

Rated operational voltage (Ub) 10 to 30 VDC (ripple included) Ripple (Urpp) ≤ 10% No load supply current (Io) ≤ 15 mA Power ON delay (tv) ≤ 50 ms Outputs Standard sensors IO-Link sensors Output functions NPN or PNP by sensor type Configurable via IO-Link: PNP, NPN or push-pull Factory setting: PNP Factory setting: N.O. Output current (Ie) ≤ 100 mA OFF-state current (Ir) (only for PNP or NPN output) ≤ 100 μA Voltage drop (Ud) Max. 1.2 VDC @ 100 mA Protection Short-circuit, reverse polarity and transients Voltage transient 1 kV/0.5 J Response times Operating frequency (f) ≤ 6 KHz Ø4, M5 standard range (Sn: 0.8mm) ≤ 4.5 KHz Ø4, M5 extended range (Sn: 1.3mm) Indication Standard IO mode: Yellow LED Output Description OFF OFF N.O. output, target not present N.C. output, target present ON ON N.O. output, target present N.C. output, target not present Blinking f: 2Hz Short-circuit or overload f: 1Hz Temperature alarm (if enabled) IO-Link mode:

  • LED is ON for 0.75 s and OFF for 0.075 s

Carlo Gavazzi Automation S.p.A. IBS04, ICS05 IO-Link 3-wire DC IBS04, ICS05 IO-Link 3-wire DC DS EN 10/07/2018

  • Possibility to disable the LED Environmental Ambient temperature Operating: -25° to +70°C (-13° to +158°F) Storage: -30° to +80°C (-22° to +176°F) Ambient humidity Operating: 35% to 95% Storage: 35% to 95% Vibration 10 to 55 Hz, amplitude 1.0 mm; sweep cycle 5 min; in X, Y and Z direction IEC 60068-2-6 Shock 30 G /11 ms. 10 shocks in X, Y and Z direction IEC 60068-2-27 Degree of protection IP67 IEC 60529; EN 60947-1 Compatibility and conformity EMC protection IEC 61000-4-2 Electrostatic discharge 8 kV air discharge 4 kV contact discharge IEC 61000-4-3 Radiated radiofre - quency 3 V/m IEC 61000-4-4 Burst immunity 2 kV IEC 61000-4-6 Conducted radio fre - quency 3 V IEC 61000-4-8 Power frequency mag- netic fields 30 A/m MTTFd 4467 years @ 50°C (122°F) Approvals CCC is not required for products rated ≤ 36 V Mechanical data Weight (including 2 nuts and the packaging) max. Cable version: Ø4: 33.1g; M5: 35.4g Plug version: Ø4: 5.6g; M5: 7.6g Mounting Flush mountable Material Housing: stainless steel AISI304 Front cap: nylon polymite 66 (PA66) Max tightening torque (for ICS05 only) 1.5 Nm Electrical connection Cable Ø4 and M5: 2m, 3 x 0.13 mm2, Ø3.2 mm, PVC, grey, oil proof Plug M8 x 1 quick disconnect, 3 pin, male connector IO-Link version only Communication Via IO-Link V1.1 or via standard I/O

Carlo Gavazzi Automation S.p.A. IBS04, ICS05 IO-Link 3-wire DC IBS04, ICS05 IO-Link 3-wire DC DS EN 10/07/2018 Connection Diagrams 1 BN 4 BK 3 BU 1 BN 4 BK 3 BU Fig. 6 NPN - Normally open Fig. 7 NPN - Normally closed 1 BN 4 BK 3 BU 1 BN 4 BK 3 BU Fig. 8 PNP - Normally open Fig. 9 PNP - Normally closed 1 BN 4 BK 3 BU Out/IO-Link Fig. 10 IO-Link Colour code BN: brown BK: black BU: blue

Carlo Gavazzi Automation S.p.A. IBS04, ICS05 IO-Link 3-wire DC IBS04, ICS05 IO-Link 3-wire DC DS EN 10/07/2018 Dimensions [mm] IBS04 [mm] 28.2 17.7 Ø1.5LED 3.2Ø 23.2 3.9 38.2 6.9 M 17.7 Ø1.5 LED 4 3 Fig. 11 Short body, flush version, cable Fig. 12 Short body, flush version, plug ICS05 [mm] 28.2 M x 5.0 17.7

2.5 SW 7

.5 L ED 2 x Lock washer Ø3.2 38.2 6.9 3.9 M 17.7 .5 L ED 2 x Lock washer M x 5.0 4 3 Fig. 13 Short body, flush version, cable Fig. 14 Short body, flush version, plug

Carlo Gavazzi Automation S.p.A. IBS04, ICS05 IO-Link 3-wire DC IBS04, ICS05 IO-Link 3-wire DC DS EN 10/07/2018 Installation Ø4, M5 flush d≥ 3 x Sn ddd Fig. 15 Flush sensor, when installed in damping material Fig. 16 Flush sensors, when installed together in damping material Sensors installed opposite each other ≥ 6 x Sn Fig. 17 For sensors installed opposite each other, a minimum space of 6 x Sn (the nominal sensing dis- tance) must be observed Free zone or non-damping material Sn: nominal sensing distance d: sensor diameter: 4 mm for IBS04, 5 mm for ICS05

Carlo Gavazzi Automation S.p.A. IBS04, ICS05 IO-Link 3-wire DC IBS04, ICS05 IO-Link 3-wire DC DS EN 10/07/2018 Delivery contents and compatible components Delivery contents

  • Inductive proximity switch
  • 2 fixing nuts (only for ICS05)
  • 2 lock washers (only for ICS05)
  • Packaging: plastic bag CARLO GAVAZZI compatible components
  • Connector type: CONB53... series to be purchased separately Further reading Information Where to find it QR IO-Link manual http://www.productselection.net/MANUALS/UK/IOL_IM.pdf Connectors http://www.productselection.net/Pdf/UK/CONB5.pdf COPYRIGHT ©2018 Content subject to change. Download the PDF: www.productselection.net