HS5L IDEC | Alldatasheet

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Technical content

Protecting workers on-site SA FE TY SW IT CH Interlock Switches with Solenoid HS5L 2-Contact / 4-Contact

with high cost performance are ideal for customers who want to make use of the above advantages. with high cost performance are ideal for customers who want to make use of the above advantages. with high cost performance are ideal for customers who want to make use of the above advantages. with high cost performance are ideal for customers who want to make use of the above advantages.

Applications

Interlock switches usually have more contacts than needed. Many interlock switches on the market have 4 or 6 contacts. These interlock switches are used as they are, even though that many contacts are not used. Enhance product value and take the lead from your competitors by introducing a safe machine that complies with international standards. Product compliance with international standards are now essential, as with ISO9000 certi/f_ication. 2-contact interlock switches with solenoid Ideal as a safety measure for use on machines that do not shut down immediately or maintain high temperatures. New 2-contact interlock switches with solenoid. Designed with the required safety level, while eliminating excessive features.

with high cost performance are ideal for customers who want to make use of the above advantages. with high cost performance are ideal for customers who want to make use of the above advantages. with high cost performance are ideal for customers who want to make use of the above advantages. with high cost performance are ideal for customers who want to make use of the above advantages. Interlock switches usually have more contacts than needed. Many interlock switches on the market have 4 or 6 contacts. These interlock switches are used as they are, even though that many contacts are not used. Enhance product value and take the lead from your competitors by introducing a safe machine that complies with international standards. Product compliance with international standards are now essential, as with ISO9000 certi/f_ication. 2-contact interlock switches with solenoid Ideal as a safety measure for use on machines that do not shut down immediately or maintain high temperatures. New 2-contact interlock switches with solenoid. Designed with the required safety level, while eliminating excessive features.

All dimensions in mm. The size is greatly reduced while achieving the same 1400N (Fzh) locking strength as the conventional HS5E series. (GS-ET-19) Compact design with powerful 1400N locking strength Head removal detection circuitry is employed in the HS5L. With this innovative function, the monitor circuit (41-42) turns off when the head is removed from the switch, such as when removing the head to change the head direction (applicable with the HS5L spring lock models). For example, for circuit codes: VB, VD and DD, which have two or more lock monitor circuits installed, removing the head results in disparity (41-42: OFF, 51-52: ON). This disparity is detected by the head removal detection function. ection circuitry is employedi n the HS5L Wit Head Removal Detection Circuitry Door lock can be unlocked inside the barrier by a worker left inside a hazardous area. (Complies with escape release de/f_ined in ISO14119 (2013) and GS-ET-19) Two types of unlocking buttons to suit various applications. Rear unlocking button Approx.13% shorter (Compared with IDEC products) 127 145.7 HS5L Conventional Model HS5E Spring clamp terminals Spring clamp terminals offer excellent vibration resistance, preventing wires from loosening. No need for additional tightening. Energy saving! Solenoid energy consumption: 200mA Reduced by 25% from conventional HS5E series. Actuator unlocked Head removedOFF ON OFF ON OFF ON Note: Head removal detection function is not a direct opening action mechanism. 266mA 200mA Actuator locked Actuator unlocked Actuator locked Head removed ˔ HS5L-VD44M-G (Loc̺ monitor circuit) 52 51 41Lock monitor circuit Lock monitor circuit A1A2 ʢʴʣʢ ʵʣ Rear unlocking button Rear lock release kit for frames Wiring port Wiring port Driver port Driver port Head removal detection function Monitor circuit (41-42) Disparity Size is reduced by 13% from conventional models. Mounts on small doors and aluminum frames of machines. Compact design with 2- and 4-contacts reduce installation space. Greater /f_lexibility in machine design. 2-Contact 4-Contact Interlock Switch IDEC ensures reliability and performance. 2-contact and 4-contact interlock switches with solenoid. Compact and slim! Approx. 25% reduced (Compared with IDEC products) HS5LConventional Model HS5E

All dimensions in mm. The size is greatly reduced while achieving the same 1400N (Fzh) locking strength as the conventional HS5E series. (GS-ET-19) Compact design with powerful 1400N locking strength Head removal detection circuitry is employed in the HS5L. With this innovative function, the monitor circuit (41-42) turns off when the head is removed from the switch, such as when removing the head to change the head direction (applicable with the HS5L spring lock models). For example, for circuit codes: VB, VD and DD, which have two or more lock monitor circuits installed, removing the head results in disparity (41-42: OFF, 51-52: ON). This disparity is detected by the head removal detection function. ection circuitry is employedi n the HS5L Wit Head Removal Detection Circuitry Door lock can be unlocked inside the barrier by a worker left inside a hazardous area. (Complies with escape release de/f_ined in ISO14119 (2013) and GS-ET-19) Two types of unlocking buttons to suit various applications. Rear unlocking button Approx.13% shorter (Compared with IDEC products) 127 145.7 HS5L Conventional Model HS5E Spring clamp terminals Spring clamp terminals offer excellent vibration resistance, preventing wires from loosening. No need for additional tightening. Energy saving! Solenoid energy consumption: 200mA Reduced by 25% from conventional HS5E series. Actuator unlocked Head removedOFF ON OFF ON OFF ON Note: Head removal detection function is not a direct opening action mechanism. 266mA 200mA Actuator locked Actuator unlocked Actuator locked Head removed ˔ HS5L-VD44M-G (Loc̺ monitor circuit) 52 51 41Lock monitor circuit Lock monitor circuit A1A2 ʢʴʣʢ ʵʣ Rear unlocking button Rear lock release kit for frames Wiring port Wiring port Driver port Driver port Head removal detection function Monitor circuit (41-42) Disparity Size is reduced by 13% from conventional models. Mounts on small doors and aluminum frames of machines. Compact design with 2- and 4-contacts reduce installation space. Greater /f_lexibility in machine design. 2-Contact 4-Contact Interlock Switch IDEC ensures reliability and performance. 2-contact and 4-contact interlock switches with solenoid. Compact and slim! Approx. 25% reduced (Compared with IDEC products) HS5LConventional Model HS5E

Actuators can be selected according to door shapes and usage, and can be installed /f_lexibly according to the installation site. Sliding Actuator Plug Actuator Padlock Hasp Straigh t Actuator Right-angle Actuator Spring loaded actuator IDEC patented spring loaded actuator locks the door safely when the door bounces. When the actuator is fully inserted (door closed completely), the door can tolerate a space of up to 16mm. Patent acquired HS5L interlock switch and HS9Z-BA5 spring loaded actuator HS5L interlock switch and HS9Z-A51A straight actuator ∗ Accessor y exclusive for HS5L. Actuators can be selected according to door shapes and usage.

  • Actuator with rubber bushing ideal for use on rattling doors.
  • Plug actuators ideal for use on heavily rattling doors.
  • Movable actuators ideal for use on hinged doors.
  • Sliding actuators for easy installation.
  • Actuators ideal for use on bouncing doors also available. Lock (1) Insert Does not lock (1) Insert 4.6 Conventional model Wide variety of actuators Safety Switch Right-angle Actuator with rubber bushing Straigh t Actuator with rubber bushing Spring Loaded Actuator ∗ Accessor y exclusive for HS5L. Angle Adjustable (vertical) Actuator HS5 series Actuator Wide variety of actuators for interlock switches enhance /f_lexibility and usability! (2) Fully inserted (door completely shut) (3) Door bounces The door can bounce open to up to 16mm. Locking position of HS9Z-A51A (2) Fully inserted (door completely shut) (3) Door bounces The door can bounce open to up to 4.6mm. Locking position of HS9Z-A51A

Two-contact solenoid interlock switches ideal for use on applications such as food machines and injection molding machines.

  • Compact body: 35 × 40 × 127mm
  • The locking str ength is 1400N minimum.
  • Spring clamp terminal block pr events loosening of wires due to vibration.
  • Gold-plated contacts suitable for small loads.
  • Spring lock models (unlocks when the solenoid is ener gized) and solenoid lock models (locks when solenoid is energized) are available.
  • The head orientation can be r otated, allowing 8 different actuator entries.
  • Actuators can be used with other HS5 series interlock switches. Spring loaded actuator exclusive for HS5L available.
  • LED indicator shows solenoid operation. Spring Lock
  • Automatically locks the actuator without power applied to the solenoid.
  • After the machine stops, unlocking is completed by the solenoid, pr oviding high safety features.
  • Manual unlocking is possible in the event of power failur e or maintenance using a manual unlocking key.
  • Head r emoval detection circuitry (spring lock models only). Solenoid Lock
  • The actuator is locked when ener gized.
  • The actuator is unlocked when de-ener gized.
  • Flexible locking function can be achieved, for an application wher e locking is not required and sudden stopping of a machine must be prevented. Specifications Applicable Standards EN ISO14119 GS-ET-19 (TÜV approval) EN60947-5-1 (TÜV approval) UL508 (UL Listing) CSA C22.2 No. 14 (c-UL listed) GB14048.5 (CCC approval) IEC60204-1/EN60204-1 (Applicable standards for use) Type and Coded level Type 2 low level coded interlocking device (ISO14119) Operating Temperature –25 to + 55°C (no freezing) Relative Humidity 20 to 95% (no condensation) Storage Temperature –40 to +80°C (no freezing) Pollution Degree 3 Impulse Withstand Voltage 2.5kV (between LED, solenoid and grounding: 0.5kV) Insulation Resistance (500V DC megger) Between live and dead metal parts: 100MΩ min. Between terminals of different poles: 100MΩ min. Electric Shock Protection Class II (IEC61140) Degree of Protection IP67 (IEC60529) Type 4X Indoor Use Only Shock Resistance Operating extremes: 100m/s2 (10G), Damage limits: 1000m/s2 (100G) Vibration Resistance Operating extremes: 10 to 55Hz, amplitude 0.35 min. Damage limits: 30Hz, amplitude 1.5mm min. Actuator Operating Speed 0.05 to 1.0m/s Direct Opening Travel 11.0mm min. (Actuator: HS9Z-A51/A5P) 12.0mm min. (Actuator: HS9Z-A52/A51A/A52A/A53/ 55/SH5/SH5L) 24.5mm min. (Actuator: HS9Z-BA5) Direct Opening Force 120N min. Actuator Retention Force (Note) Fzh = 1400N min. (GS-ET-19) However, Fzh=500N min. when HS9Z-A55 is used Operating Frequency 900 operations per hour Mechanical Durability 2,000,000 times min. (Operation frequency 900 times/hour, actuator insert/ remove, solenoid operation) 100,000 times min. when HS9Z-SH5/SH5L (actuator insert/remove) Electrical Durability 100,000 times min. (Operating Frequency: 900 operations per hour) 2,000,000 times min. (24V AC/DC, 100mA) Conditional Short- circuit Current 50A (250V) (Use 250V/10A fast-blow fuse for short- circuit protection.) AWG16 max. strand wire or single wire Weight (Approx.) 300g Note: See page 16 regarding actuator retention force. Ratings Contact Ratings Rated Insulation Voltage (Ui) 250V (between LED, solenoid and grounding: 30V) Rated Current (Ith) 2.5A Rated Voltage (Ue) * 30V 125V 250V Rated Current (Ie) AC Resistive Load (AC-12) − 2.5A 1.5A Inductive Load (AC-15) − 1.5A 0.75A DC Resistive Load (DC-12) 2.5A 1.1A 0.55A Inductive Load (DC-13) 2.3A 0.55A 0.27A
  • Minimum applicable load (reference): 3V AC/DC, 5mA (Applicable range may vary with operating conditions and load types.) UL, c-UL rating: Pilot Duty AC 0.75A/250V Pilot Duty DC 1.0A/30V TÜV rating: AC-15 0.75A/250V , DC-13 2.3A/30V CCC rating: AC-15 0.75A/250V , DC-13 2.3A/30V Solenoid Locking Mechanism Spring Lock Solenoid Lock Rated Voltage 100% duty cycle 24V DC Rated Current 200mA (initial value) Coil Resistance 120Ω (at 20°C) Pickup Voltage Rated voltage × 85% max. (at 20°C) Dropout Voltage Rated voltage × 10% min. (at 20°C) Maximum Continuous Applicable Voltage Rated voltage × 110% Maximum Continuous Applicable Time Continuous Insulation Class Class F Indicator Rated Voltage 24V DC Rated Current 10mA Light Source LED Illumination Color G (Green) Straight Actuator Straight Actuator with Rubber Bushings Angle Adjustable (Vertical) Actuator Right-angle Actuator Marking for Locking Monitoring The marking for lock monitoring described in clause 9.2.1 of ISO14119 can be used by satisfying the requirements in ISO13849-1 (safety-related parts of control systems). This marking has been added to the 2013 edition of ISO14119. However, this marking cannot be applied to solenoid lock switches according to general requirement (5.7.1).
  • Korean S Mark approval application pending 2-Contact4-ContactActuatorDimensions / Instructions HS5L Interlock Switches with Solenoid (2-Contact)

HS5L Interlock Switches with Solenoid (2-Contact) 2-Contact Package Quantity: 1 Circuit Code Contact Configuration Gland Port Size Spring lock Solenoid Part No. Part No. XD M20 HS5L-XD44M-G HS5L-XD7Y4M-G XF M20 — HS5L-XF7Y4M-G XG M20 — HS5L-XG7Y4M-G XH M20 HS5L-XH44M-G HS5L-XH7Y4M-G Note: This marking cannot be applied to solenoid locks according to general requirement (5.7.1) in ISO14119.

  • The contact configuration shows the status when the actuator is inserted and the switch is locked.
  • Actuators ar e not supplied with the interlock switch and must be ordered separately. Monitor Circuit: 24 23 12 11 12 11Monitor Circuit: Monitor Circuit: Monitor Circuit: 42 41 A2 A1 42 41 52 51 Monitor Circuit: Monitor Circuit: 21 22 12 11Monitor Circuit: Monitor Circuit: Door Monitor (Actuator inserted) Lock Monitor Spring lock→Solenoid OFF Solenoid lock→Solenoid ON (Note) (Note) (Note) Circuit Diagrams and Operating Characteristics Spring Lock Interlock Switch Status Status 1 Status 2 Status 3 Status 4 Door Closed Machine ready to operate Solenoid de-energized Door Closed Machine cannot be operated Solenoid energized Door open Machine cannot be operated Solenoid energized Door open Machine cannot be operated Solenoid de-energized Door Status Circuit Example: HS5L-XD4 11 12 42 41 ʢʵʣʢʴʣ A2 A1 ʢʵʣʢʴʣ A2 A1 11 12 42 41 ʢʵʣʢʴʣ A2 A1 42 4111 12 ʢʵʣʢʴʣ A2 A1 42 4111 12 Door Closed (locked) Closed (unlocked) Open Open Part No. Circuit Diagram 42 41 52 51 12 11 ʢʵʣʢʴʣ A2 A1 Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: 42 41 Door Monitor (Actuator inserted) Lock Monitor (Solenoid OFF) HS5L-XD4 Monitor Circuit (door closed) 11-12 Monitor Circuit (locked) 41-42 HS5L-XH4 Monitor Circuit (locked) 41-42 Monitor Circuit (locked) 51-52 Solenoid Power A1-A2 (common to all types) OFF (de-energized) ON (energized) ON (energized) OFF (de-energized)
  • The contact configuration shows the status when the actuator is inserted and the switch is locked.
  • Monitor Cir cuit: Sends monitoring signals of protective door open/closed status (door monitor) or protective door lock/unlock status (lock monitor).
  • For safety circuit input, connect to the monitor circuit with marking. When unlocking manually Door Closed Machine cannot be operated Solenoid de-energized Turn the manual unlock key (Note) ʢʵʣʢʴʣ A2 A1 11 12 42 41 Closed (unlocked) OFF (de-energized) HS5L Interlock Switches with Solenoid (2-Contact) Approx. 26.4 Approx. 5.3 Approx. 6.9 Approx. 3.3 (Locked position) (Stroke: mm) (Actuator Mounting Reference Position) : Contacts OFF (open) : Contacts ON (closed) Lock Monitor Circuit (unlocked, NO) Main Circuit Door Monitor Circuit (door open, NO) Lock Monitor Circuit (locked, NC) Door Monitor Circuit (door closed, NC) Note: Actuator can be unlocked manually for c onfirming the door movement before wiring and energizing, and also for emergency situation such as power failure.
  • The operation characteristics shown in the chart ar e for HS9Z-A51. For other actuators, add 1.3mm.
  • See page 21 for HS9Z-BA5.
  • The operation characteristics show the contact status when the actuator enters the entry port of an interlock switch. 2-Contact4-ContactActuatorDimensions / Instructions Lock Monitor Circuit: 1NC Lock Monitor Circuit: 2NC Door Monitor Circuit: 1NC Door Monitor Circuit: 2NC Door Monitor Circuit: 1NC,1NO

Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: 42 41 52 51 24 23 12 11 21 22 12 11 42 41 12 11 A2 A1 Door Monitor (Actuator inserted) Lock Monitor (Solenoid ON) HS5L Interlock Switches with Solenoid (2-Contact) Circuit Diagrams and Operating Characteristics Solenoid Lock Interlock Switch Status Status 1 Status 2 Status 3 Status 4 Door Closed Machine ready to operate Solenoid energized Door Closed Machine cannot be operated Solenoid de-energized Door open Machine cannot be operated Solenoid de-energized Door open Machine cannot be operated Solenoid energized Door Status Circuit Example: HS5L-XD7Y Door Closed (locked) Closed (unlocked) Open Open Part No. and Circuit Diagram HS5L-XD7Y Monitor Circuit (door closed) 11-12 Monitor Circuit (locked) 41-42 HS5L-XF7Y (Note 3) Monitor Circuit (door closed) 11-12 Monitor Circuit (door closed) 21-22 HS5L-XG7Y (Note 3) Monitor Circuit (door closed) 11-12 Monitor Circuit (door open) 23-24 HS5L-XH7Y Monitor Circuit (locked) 41-42 Monitor Circuit (locked) 51-52 Solenoid Power A1-A2 (all models) OFF (energized) OFF (de-energized) OFF (de-energized) ON (energized) (Note 2) Note 1: Do not unlock manually while the solenoid is energized. Note 2: Do not energize the solenoid for a long period of time while the door is open or while the door is unlocked manually. Note 3: Circuit codes XF and XG do not have signals to notify whether the switch is locked or unlocked. A different method should be used to check the lock status.

  • The contact configuration shows the status when the actuator is inserted and the switch is locked.
  • Monitor Cir cuit: Sends monitoring signals of protective door open/closed status (door monitor) or protective door lock/unlock status (lock monitor). Operation Characteristics (Reference) Unlocking using Manual Unlock Key Door Closed Machine cannot be operated Solenoid de-energized ➝ energized When unlocking manually UNLOCKLOCK Closed (unlocked) (Note 1) (Note 2) OFF (de-energized) ➝ ON (energized) Approx. 26.4 Approx. 5.3 Approx. 6.9 Approx. 3.3 (Locked position) (Stroke: mm) (Actuator Mounting Reference Position) : Contacts OFF (open) : Contacts ON (closed) Lock Monitor Circuit (unlocked, NO) Main Circuit Door Monitor Circuit (door open, NO) Lock Monitor Circuit (locked, NC) Door Monitor Circuit (door closed, NC) 11 12 42 41 ʢʵʣʢʴʣ A2 A1 ʢʵʣʢʴʣ A2 A1 11 12 42 41 ʢʵʣʢʴʣ A2 A1 42 4111 12 ʢʵʣʢʴʣ A2 A1 42 4111 12 ʢʵʣʢʴʣ A2 A1 11 12 42 41
  • The operation characteristics shown in the chart above ar e for HS9Z-A51. For other actuators, add 1.3mm.
  • See page 21 for HS9Z-BA5.
  • The operation characteristics show the contact status when the actuator enters the entry port of an interlock switch. 2-Contact4-ContactActuatorDimensions / Instructions

HS5L Interlock Switch with Solenoid (4-Contact) Four-contact solenoid interlock switches ideal for use on limited mounting spaces such as small doors.

  • Compact body: 35 × 40 × 127mm
  • The locking strength is 1400N.
  • Spring clamp terminal block prevents loosening of wir es due to vibration.
  • A variety of circuits. Dual safety circuit and four-circuit independent outputs available.
  • Gold-plated contacts suitable for small loads.
  • Spring lock models (unlocks when the solenoid is energized) and solenoid lock models (locks when solenoid is energized) are available.
  • The head orientation can be rotated, allowing 8 different actuator entries.
  • Actuators can be used with other HS5 series interlock switches. Spring loaded actuator exclusive for HS5L available.
  • LED indicator shows solenoid operation. Spring Lock
  • Automatically locks the actuator without power applied to the solenoid.
  • After the machine stops, unlocking is completed by the solenoid, providing high safety features.
  • Manual unlocking is possible in the event of power failure or maintenance using a manual unlocking key.
  • Head removal detection circuitry (spring lock models only). Solenoid Lock
  • The actuator is locked when energized.
  • The actuator is unlocked when de-energized.
  • Flexible locking function can be achieved, for an application where locking is not required and sudden stopping of a machine must be prevented. Straight Actuator Straight Actuator with Rubber Bushings Adjustable ac tuator (Bounce tolerant type)Right-angle Actuator 2-Contact4-ContactActuatorDimensions / Instructions
  • Korean S Mark approval application pending Specifications Applicable Standards EN ISO14119, GS-ET-19 (TÜV approval), EN60947-5-1 (TÜV approval), UL508 (UL Listing), CSA C22.2 No.14 (c-UL listed), GB14048.5 (CCC approval) IEC60204-1/EN60204-1 (Applicable standards for use) Type and Coded Level Type 2 low level coded interlocking device (ISO14119) Operating Temperature –25 to + 55°C (no freezing) Relative Humidity 20 to 95% (no condensation) Storage Temperature –40 to +80°C (no freezing) Pollution Degree 3 Impulse Withstand Voltage 2.5kV (between LED, solenoid and grounding: 0.5kV) Insulation Resistance (500V DC megger) Between live and dead metal parts: 100MΩ min. Between terminals of different poles: 100MΩ min. Electric Shock Protection Class II (IEC61140) Degree of Protection IP67 (IEC60529) Type 4X Indoor Use Only Shock Resistance Operating extremes: 100m/s 2 (10G), Damage limits: 1000m/s2 (100G) Vibration Resistance Operating extremes: 10 to 55Hz, amplitude 0.35 min. Damage limits: 30Hz, amplitude 1.5mm min. Actuator Operating Speed0.05 to 1.0m/s Direct Opening Travel 11.0mm min. (Actuator: HS9Z-A51/A5P) 12.0mm min. (Actuator: HS9Z-A52/A51A/A52A/A53/ A55/SH5/SH5L) 24.5mm min. (Actuator: HS9Z-BA5) Direct Opening Force 120N min. Actuator Retention Force (Note) Fzh = 1400N min. (GS-ET-19) However, Fzh=500N min. when HS9Z-A55 is used Operating Frequency 900 operations per hour Rear Unlocking Button Mechanical Durability 3,000 times min. (HS5L-L) Mechanical Durability 2,000,000 times min. (Operation frequency 900 times/hour, actuator insert/ remove, solenoid operation) 100,000 times min. when HS9Z-SH5/SH5L (actuator insert/remove) Electrical Durability 100,000 times min. (Operating Frequency: 900 operations per hour) 2,000,000 times min. (24V AC/DC, 100mA) Conditional Short-circuit Current 50A (250V) (Use 250V/10A fast-blow fuse for short- circuit protection.) Cable 0.3mm 2 min. and 1.5mm2 max. or AWG22 min. to AWG16 max. strand wire or single wire Weight (Approx.) 300g Note: See page 16 regarding actuator retention force. Ratings Contact Ratings Rated Insulation Voltage (Ui) 250V (between LED, solenoid and grounding: 30V) Rated Current (Ith) 2.5A Rated Voltage (Ue) * 30V 125V 250V Rated Current (Ie) AC Resistive Load (AC-12) − 2.5A 1.5A Inductive Load (AC-15) − 1.5A 0.75A DC Resistive Load (DC-12) 2.5A 1.1A 0.55A Inductive Load (DC-13) 2.3A 0.55A 0.27A
  • Minimum applicable load (reference): 3V AC/DC, 5mA (Applicable range may vary with operating conditions and load types.) * UL, c-UL rating: Pilot Duty AC 0.75A/250V Pilot Duty DC 1.0A/30V TÜV rating: AC-15 0.75A/250V , DC-13 2.3A/30V CCC rating: AC-15 0.75A/250V , DC-13 2.3A/30V Solenoid Locking Mechanism Spring Lock Solenoid Lock Rated Voltage 100% duty cycle 24V DC Rated Current 200mA (initial value) Coil Resistance 120Ω (at 20°C) Pickup Voltage Rated voltage × 85% max. (at 20°C) Dropout Voltage Rated voltage × 10% min. (at 20°C) Maximum Continuous Applicable Voltage Rated voltage × 110% Maximum Continuous Applicable Time Continuous Insulation Class Class F Indicator Rated Voltage 24V DC Rated Current 10mA Light Source LED Illumination Color G (Green) Marking for Locking Monitoring The marking for lock monitoring described in clause 9.2.1 of ISO14119 can be used by satisfying the requirements in ISO13849-1 (safety-related parts of control systems). This marking has been added to the 2013 edition of ISO14119. However, this marking cannot be applied to solenoid lock switches according to general requirement (5.7.1).

HS5L Interlock Switches with Solenoid (4-Contact) 4-Contact (Spring Lock / Solenoid Lock) Package Quantity: 1 Circuit Code Contact Configuration Gland Port Size Spring lock Solenoid Part No. Part No. VA M20 HS5L-VA44M-G HS5L-VA7Y4M-G VB M20 HS5L-VB44M-G HS5L-VB7Y4M-G VC M20 HS5L-VC44M-G HS5L-VC7Y4M-G VD M20 HS5L-VD44M-G HS5L-VD7Y4M-G VF M20 HS5L-VF44M-G HS5L-VF7Y4M-G VG M20 HS5L-VG44M-G HS5L-VG7Y4M-G Note: This marking cannot be applied to solenoid locks interlock switches according to general requirement (5.7.1) in ISO14119.

  • The contact configuration shows the status when the actuator is inserted and the switch is locked.
  • Actuators are not supplied with the interlock switch and must be ordered separately.
  • For safety circuit input, connect to the monitor circuit with marking. Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: 34 33 22 21 31 32 22 21 22 21 11 12 1211 11 12 23 24 52 51 42 41 41 42 42 41 53 54 41 42 53 54 41 42 A2 A1 Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: 41 4212 11 52 51 (Note) (Note) (Note) (Note) (Note) (Note) (Note) (Note) Door Monitor (Actuator inserted) Lock Monitor Spring lock→Solenoid OFF Solenoid lock→Solenoid ON HS5L Interlock Switch with Solenoid (4-Contact) 2-Contact4-ContactActuatorDimensions / Instructions Door Monitor: 1NC,1NO Door Monitor: NC,1NO Door Monitor: 2NC Door Monitor: 2NC Door Monitor: 3NC Door Monitor: 2NC, 1NO Lock Monitor Circuit: 1NC,1NO Lock Monitor Circuit: 2NC Lock Monitor Circuit: 1NC,1NO Lock Monitor Circuit: 2NC Lock Monitor Circuit: 1NC Lock Monitor Circuit: 1NC

4-Contact / Rear Unlocking Button (Spring Lock) Package Quantity: 1 Circuit Code Contact Configuration Gland Port Size Spring lock Part No. VA Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: 52 51 22 21 11 12 42 41 53 54 41 4212 53 54 41 4212 A2 A1 Monitor Circuit: Monitor Circuit: Monitor Circuit: 23 24 Monitor Circuit: Monitor Circuit: Monitor Circuit: 41 4212 11 52 51 Door Monitor (Actuator inserted) Lock Monitor (Solenoid OFF) Door Monitor Circuit: 1NC,1NO Lock Monitor Cir cuit: 1NC,1NO M20 HS5L-VA44LM-G VB Door Monitor Circuit: 1NC,1NO Lock Monitor Cir cuit: 2NC M20 HS5L-VB44LM-G VC Door Monitor Circuit: 2NC Lock Monitor Cir cuit: 1NC,1NO M20 HS5L-VC44LM-G VD Door Monitor Circuit: 2NC Lock Monitor Cir cuit: 2NC M20 HS5L-VD44LM-G

  • The contact configuration shows the status when the actuator is inserted and the switch is locked.
  • Actuators ar e not supplied with the interlock switch and must be ordered separately. 4-Contact / Dual Safety Circuit (Spring Lock) Package Quantity: 1 Circuit Code Contact Configuration Gland Port Size Spring lock Part No. DD A1A2 Main Circuit: 11 12 42 41 21Main Circuit: 52 5122 Door Monitor (Actuator inserted) Lock Monitor (Solenoid OFF) Main Circuit: 1NC+1NC 1NC+1NC M20 HS5L-DD44M-G
  • The contact configuration shows the status when the actuator is inserted and the switch is locked.
  • Actuators ar e not supplied with the interlock switch and must be ordered separately. 4-Contact / Dual Safety Circuit / Rear Unlocking Button (Spring Lock) Package Quantity: 1 Circuit Code Contact Configuration Gland Port Size Spring lock Part No. DD A1A2 Main Circuit: 11 12 42 41 21Main Circuit: 52 5122 Door Monitor (Actuator inserted) Lock Monitor (Solenoid OFF) Main Circuit: 1NC+1NC 1NC+1NC M20 HS5L-DD44LM-G
  • The contact configuration shows the status when the actuator is inserted and the switch is locked.
  • Actuators ar e not supplied with the interlock switch and must be ordered separately. HS5L Interlock Switch with Solenoid (4-Contact) 2-Contact4-ContactActuatorDimensions / Instructions

HS5L Interlock Switch with Solenoid (4-Contact) Circuit Diagrams and Operating Characteristics 4-Contact / Rear Unlocking Button (Spring Lock) Interlock Switch Status Status 1 Status 2 Status 3 Status 4 Door Closed Machine ready to operate Solenoid de-energized Door Closed Machine cannot be operated Solenoid energized Door open Machine cannot be operated Solenoid energized Door open Machine cannot be operated Solenoid de-energized Door Status Circuit Example: HS5L-VA4 Door Closed (locked) Closed (unlocked) Open Open Part No. and Circuit Diagram HS5L-VA4 Monitor Circuit (door closed) 11−12 Monitor Circuit (door open) 23−24 Monitor Circuit (locked) 41−42 Monitor Circuit (unlocked) 53−54 HS5L-VB4 Monitor Circuit (door closed) 11−12 Monitor Circuit (door open) 23−24 Monitor Circuit (locked) 41−42 Monitor Circuit (locked) 51−52 HS5L-VC4 Monitor Circuit (door closed) 11−12 Monitor Circuit (door closed) 21−22 Monitor Circuit (locked) 41−42 Monitor Circuit (unlocked) 53−54 HS5L-VD4 Monitor Circuit (door closed) 11−12 Monitor Circuit (door closed) 21−22 Monitor Circuit (locked) 41−42 Monitor Circuit (locked) 51−52 HS5L-VF4 Monitor Circuit (door closed) 11−12 Monitor Circuit (door closed) 21-22 Monitor Circuit (door closed) 31-32 Monitor Circuit (locked) 41-42 HS5L-VG4 Monitor Circuit (door closed) 11−12 Monitor Circuit (door closed) 21-22 Monitor Circuit (door open) 33-34 Monitor Circuit (door locked) 41-42 Solenoid Power A1-A2 (all models) OFF (de-energized) ON (energized) ON (energized) OFF (de-energized)

  • The contact configuration shows the status when the actuator is inserted and the switch is locked.
  • Monitor Circuit: Sends monitoring signals of protective door open/closed status (door monitor) or protective door lock/unlock status (lock monitor).
  • For safety circuit input, connect to the monitor circuit with marking. Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: 52 51 42 41 41 42 42 41 53 54 41 42 4212 34 33 22 21 31 32 22 21 22 21 11 12 12 11 11 12 Monitor Circuit: Monitor Circuit: Monitor Circuit: 12 52 51 42 41 A2 A1 Door Monitor (Actuator inserted) Lock Monitor (Solenoid OFF) When unlocking manually Door Closed Machine cannot be operated Solenoid de-energized ʢʴʣ ʢʵʣ Closed (unlocked) OFF (de-energized) Approx. 26.4 Approx. 5.3 Approx. 6.9 Approx. 3.3 (Locked position) (Stroke: mm) (Actuator Mounting Reference Position) : Contacts OFF (open) : Contacts ON (closed) Lock Monitor Circuit (unlocked, NO) Main Circuit Door Monitor Circuit (door open, NO) Lock Monitor Circuit (locked, NC) Door Monitor Circuit (door closed, NC) Note 1: Actuator can be unlocked manually for confirming the door movement befor e wiring and energizing, and also for emergency situation such as power failure. Note 2: When the operator is confined in a hazar dous zone, the actuator can be unlocked manually by pressing the rear unlocking button. ʢʴʣ ʢʵʣ A1 A1 ʢʵʣ ʢʴʣ ʢʴʣ ʢʵʣ A1 A1 ʢʵʣ ʢʴʣ
  • The operation characteristics shown in the chart above are for HS9Z-A51. For other actuators, add 1.3mm.
  • See page 21 for HS9Z-BA5.
  • The operation characteristics show the contact status when the actuator enters the entry port of an interlock switch. Press
  • Turn the manual unlock key (Note 1)
  • Press the rear unlocking button (Note 2) 2-Contact4-ContactActuatorDimensions / Instructions Operation Characterics (Reference)

HS5L Interlock Switch with Solenoid (4-Contact) Approx. 26.4 Approx. 5.3 Approx. 6.9 Approx. 3.3 (Locked position) (Stroke: mm) (Actuator Mounting Reference Position) : Contacts OFF (open) : Contacts ON (closed) Lock Monitor Circuit (unlocked, NO) Main Circuit Door Monitor Circuit (door open, NO) Lock Monitor Circuit (locked, NC) Door Monitor Circuit (door closed, NC) Circuit Diagrams and Operating Characteristics 4-Contact (Solenoid Lock) Interlock Switch Status Status 1 Status 2 Status 3 Status 4 Door Closed Machine ready to operate Solenoid energized Door Closed Machine cannot be operated Solenoid de-energized Door open Machine cannot be operated Solenoid de-energized Door open Machine cannot be operated Solenoid energized Door Status Circuit Example: HS5L-VA7Y 11 ʢʴʣ ʢʵʣ A1 A1 ʢʵʣ ʢʴʣ ʢʴʣ ʢʵʣ A1 A1 ʢʵʣ ʢʴʣ Door Closed (locked) Closed (unlocked) Open Open Part No. and Circuit Diagram HS5L-VA7Y Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit: 52 51 42 41 41 42 42 41 53 54 41 42 42 12 34 33 22 21 31 32 22 21 22 21 11 12 12 11 11 12 Monitor Circuit: Monitor Circuit: Monitor Circuit: 12 52 51 42 41 ʢʵʣʢʴʣ A2 A1 Door Monitor (Actuator inserted) Lock Monitor (Solenoid OFF) Monitor Circuit (door closed) 11−12 Monitor Circuit (door open) 23−24 Monitor Circuit (locked) 41−42 Monitor Circuit (unlocked) 53−54 HS5L-VB7Y Monitor Circuit (door closed) 11−12 Monitor Circuit (door open) 23−24 Monitor Circuit (locked) 41−42 Monitor Circuit (locked) 51−52 HS5L-VC7Y Monitor Circuit (door closed) 11−12 Monitor Circuit (door closed) 21−22 Monitor Circuit (locked) 41−42 Monitor Circuit (unlocked) 53−54 HS5L-VD7Y Monitor Circuit (door closed) 11−12 Monitor Circuit (door closed) 21−22 Monitor Circuit (locked) 41−42 Monitor Circuit (locked) 51−52 HS5L-VF7Y Monitor Circuit (door closed) 11−12 Monitor Circuit (door closed) 21-22 Monitor Circuit (door closed) 31-32 Monitor Circuit (locked) 41-42 HS5L-VG7Y Monitor Circuit (door closed) 11−12 Monitor Circuit (door closed) 21-22 Monitor Circuit (door open) 33-34 Monitor Circuit (locked) 41-42 Solenoid Power A1-A2 (all models) ON (energized) OFF (de-energized) OFF (de-energized) ON (energized) (Note 2)

  • The contact configuration shows the status when the actuator is inserted and the switch is locked.
  • Main Circuit: Connected to the control circuit of machine drive part, sending interlock signals of the protective door.
  • Monitor Circuit: Sends monitoring signals of protective door open/closed status (door monitor) or protective door lock/unlock status (lock monitor). Unlocking using Manual Unlock Key Door Closed Machine cannot be operated Solenoid de-energized ➝ energized When unlocking manually UNLOCKLOCK ʢʴʣ ʢʵʣ Closed (unlocked) (Note 1) (Note 2) OFF (de-energized) ➝ ON (energized) Note 1: Do not attempt manual unlocking whenthe solenoid is ener gized. Note 2: Do not ener gize the solenoid for a long time while the door is open or when the door is unlocked manually.
  • The operation characteristics shown in the chart above are for HS9Z-A51. For other actuators, add 1.3mm.
  • See page 21 for HS9Z-BA5.
  • The operation characteristics show the contact status when the actuator enters the entry port of an interlock switch. 2-Contact4-ContactActuatorDimensions / Instructions Operation Characterics (Reference)

HS5L Interlock Switch with Solenoid (4-Contact) Approx. 26.4 Approx. 5.3 Approx. 6.9 Approx. 3.3 (Locked position) (Stroke: mm) (Actuator insertion position) : Contacts OFF (open) : Contacts ON (closed) Main Circuit Circuit Diagrams and Operating Characteristics 4-Contact / Dual Safety Circuit, 4-Contact / Dual Safety Circuit / Rear Unlocking Button (Spring Lock) Interlock Switch Status Status 1 Status 2 Status 3 Status 4 Door Closed Machine ready to operate Solenoid de-energized Door Closed Machine cannot be operated Solenoid energized Door open Machine cannot be operated Solenoid energized Door open Machine cannot be operated Solenoid de-energized Door Status Circuit Example: HS5L-DD4 ʢʵʣʢʴʣ A2 A1 5221 11 42 51 22 12 41 ʢʵʣʢʴʣ A2 A1 52 51 22 21 11 12 42 41 ʢʵʣʢʴʣ A2 A1 5221 11 42 51 22 12 41 ʢʵʣʢʴʣ A2 A1 5221 11 42 51 22 12 41 Door Closed (locked) Closed (unlocked) Open Open Part No. and Circuit Diagram HS5L-DD44 A1A2 Main Circuit: 11 12 42 41 21Main Circuit: 52 51 22 Main Circuit: 11 12 42 41 Main Circuit: 52 51 22 Door Monitor (Actuator inserted) Lock Monitor (Solenoid OFF) Main Circuit 11−42 Main Circuit 21−52 HS5L-DD44L Main Circuit 11−42 Main Circuit 21−52 Solenoid Power A1-A2 (all model) OFF (de-energized) ON (energized) ON (energized) OFF (de-energized) Note 1: Actuator can be unlocked manually for confirming the door movement before wiring and energizing, and also for emergency situation such as power failure. Note 2: When the operator is confined in a hazardous zone, the actuator can be unlocked manually by pressing the rear unlocking button. (Only for the type with rear unlocking button)

  • The contact configuration shows the status when the actuator is inserted and the switch is locked.
  • Main Circuit: Connected to the control circuit of machine drive part, sending interlock signals of the protective door.
  • For safety circuit input, connect to the monitor circuit. Operating Characteristics (Reference) Unlocking using Manual Unlock Key Door Closed Machine cannot be operated Solenoid de-energized Press
  • Turn the manual unlock key (Note 1)
  • Press the rear unlocking button (Note 2) ʢʵʣʢʴʣ A2 A1 5221 11 42 51 22 12 41 Closed (unlocked) OFF (de-energized)
  • The operation characteristics shown in the chart above are of the HS9Z-A51. For other actuators, add 1.3mm.
  • See page 21 for HS9Z-BA5.
  • The operation characteristics show the contact status when the actuator enters the entry slot of an interlock switch. 2-Contact4-ContactActuatorDimensions / Instructions

Description Part No. Package Quantity Remarks Straight HS9Z-A51 1 Actuator retention force is Fzh=1400N. Straight with Rubber Bushings HS9Z-A51A 1 Right-angle HS9Z-A52 1 Right-angle with Rubber Bushings HS9Z-A52A 1 Angle Adjustable (vertical) HS9Z-A53 1 Angle Adjustable (vertical/horizontal) HS9Z-A55 1 Actuator retention force is Fz=500N. When a retention force of 500N or more is required, use HS9Z-A53. Accessories Description Ordering No. Part No. Package Quantity Remarks Sliding Actuator (Note 1) (Note 2) HS9Z-SH5 HS9Z-SH5 1 Spring Loaded Actuator (Note 2) (Note 3) HS9Z-BA5 HS9Z-BA5 1 W eight: 70g Plug Actuator HS9Z-A5P HS9Z-A5P 1 Padlock Hasp HS9Z-PH5 HS9Z-PH5 1 Jumper (Note 4) HS9Z-JP5L HS9Z-JP5LPN02 2 Note 1: For specification on sliding actuators, see separate catalog. Note 2: Actuator r etention force is Fzh=1400N. Note 3: HS9Z-BA5 can only be used for HS5L interlock switches. Also, HS9Z-BA5 can be used only on slide doors. Do not use on hinge doors. Note 4: HS9Z-BA5 can only be used for HS5L interlock switches. Actuator Dimensions and Mounting Hole Layouts All dimensions in mm. Straight (HS9Z-A51) Note: Actuator Stop (supplied with the actuator) 32.4 2.2 4-R10 0.85.2 (6) 6.2 6.4 2-M4 Screw 20 Actuator Mounting Hole Layout (Straight, Right-angle) Straight with Rubber Bushings (HS9Z-A51A) 7.3 43.8 15.3 2-ø4.3 120.8 ʢ20ʣ 0.8 2-ø10 2-ø9 When mounted (5) Washer (supplied) Rubber Bushing Note: Actuator Stop (supplied with the actuator) ∗ The mounting center distance is set to 12 mm at the factory. When a 20mm distance is required, adjust the distance by moving the rubber bushing sideways. ∗ The actuator has /f_lexibility to the direction indicated by the arrows. ∗ Mounting centers can be widened to 20mm by moving the Rubber Bushings. Vertical Swing Actuator Mounting Hole Layout (Straight with Rubber Bushings) (Right-angle with Rubber Bushings) 122-M4 Screw Right-angle (HS9Z-A52) Right-angle with Rubber Bushings (HS9Z-A52A) Vertical Swing Horizontal Swing ∗ When the mounting center distance is set to 12mm at the factory, the actuator has /f_lexibility both vertically and horizontally. ∗ When the mounting center distance is set to 20mm, the actuator swings vertically. Adjust the distance by moving the rubber bushings. 15.8 8.5 0.8 0.8 (11.2) When mounted (39.7)When mounted When mounted (5) 2-ø9 2-ø10 2-ø4.3 12 (20) Note: Actuator Stop (supplied with the actuator) Rubber BushingWasher (supplied) Jumper (HS9Z-JP5L) 5.4 7.1 2.1 152 2-ø4.4 0.84.5 2 7.27.2 1.6 Note: Actuator Stop (supplied with the actuator) Actuator Cover Actuators for HS5 Series Interlock Switches 2-Contact4-ContactActuatorDimensions / Instructions

Horizontal / Vertical Actuator Orientation Orienting Insert Horizontal Swing Vertical Swing The orientation of actuator swing (horizontal/vertical) can be changed using the orienting insert (white plastic) installed on the back of the actuator. Attach the orienting insert if necessary. (See left diagram) Do not lose the orienting insert, otherwise the actuator will not operate properly.Actuator Mounting Reference Position HS9Z-A52 Actuator Actuator Cover Actuator Stop Interlock Switch Door StopHS9Z-A51 Actuator Actuator Stop Interlock Switch Door Stop As shown in the figure on the right, the mounting reference position of the actuator when inserted in the interlock switch is the position where the actuator stop placed on the actuator lightly touches the side surface of the interlock switch. Note: After mounting the actuator, remove the actuator stop from the actuator. Accessory Dimensions and Mounting Hole Layouts All dimensions in mm. Spring Loaded Actuator (HS9Z-BA5) Mounting Hole Layout HS5L Interlock Switch with Actuator Body (SUS) 2.5 41 40 11.3 35.1 3.3mm line 0.8mm line Lock limit line Mounting tolerance range: ±1.0 ±0.75 6-M5 Screw 10 to 15 10 to 15 ∗ When the actuator is installed on the same plane as the HS5L interlock switch, because the height of the actuator will be 5mm lower than the interlock switch, adjustment is required by the customer. 0.8 (Mounting tolerance range: 0.8 )+2.5 ∗5±0.5 (Height adjustment) 86.5 36.2 20 to 22 A B C Actuator (SUS) Thickness: 2.5 Mounting tolerance range Fasten at least four parts (either A or C, and B in the drawing on the right) with mounting screws. Always fasten B to prevent movement during use. Actuators for HS5 Series Interlock Switches Actuator Dimensions and Mounting Hole Layouts All dimensions in mm. Angle Adjustable (vertical) (HS9Z-A53) R3.2 33 max. 12 (21) 20° 582-M6 Screw Actuator Mounting Hole Layout (Angle Adjustable (vertical)) Angle Adjustment (M3 hexagon socket head bolt) Door Hinge Side Note: Actuator Stop Film (supplied with the actuator) Note: The actuator stop film and actuator stop ar e supplied with the actuator and used when adjusting the actuator position. Remove after the actuator position is determined. Angle Adjustable (vertical/horizontal) (HS9Z-A55) 15 7 18.5 29 (M4 Hole) 3.6 R2.1 23 0.8 20ƅ 20ƅ Note: Actuator Stop Film (supplied with the actuator) Note: Actuator Stop Film (supplied with the actuator) Angle Adjustment (M3 hexagon socket head bolt) Angle Adjustment (M3 hexagon socket head bolt) (Horizontal Swing) (Vertical Swing) Orienting Insert Orienting Insert 2-M4 Screw Actuator Mounting Hole Layout (Angle Adjustable (vertical/horizontal)) 2-Contact4-ContactActuatorDimensions / Instructions

HS5L Interlock Switches with Solenoid HS5L-4-G (with Indicator) When using Horizontal Mounting / Straight Actuator (HS9Z-A51) LED (with Indicator) Manual Unlocking Key (supplied) Manual Unlock Mounting Hole Layout 36.2 44.5 127 R2.2 29.2 5.2 6.2 42.2 61.6 /file30 86.5 10 1 86.5 10 to 11 20 to 22 (24) 915 18 6.5 (24.5) 3-M4 Screw HS5L-4-G (with Indicator) When using Horizontal Mounting / Straight Actuator (HS9Z-A51) Rear Unlocking Button (supplied) 36.2 44.5 127 R2.2 29.2 5.2 6.2 42.2 61.6 /file30 86.5 10 1 86.5 10 to 11 7.7 (24) 915 18 6.5 (24.5) ø14 LED (with Indicator) Manual Unlock 20 to 22 Manual Unlocking Key (supplied) Mounting Hole Layout 3-M4 Screw Accessories Description Part No. Package Quantity Remarks Rear Unlocking Button Kit (Note) HS9Z-FL53 1 Panel Thickness * (X) HS9Z-FL54 1 HS9Z-FL55 1 Note: See table below when selecting rear unlocking button kit. Part No. Panel Thickness * (X) HS5L Interlock Switch Rear Unlocking Button Kit (When mounting HS5L-L directly) HS9Z-FL53 23 < X ≤ 33 HS9Z-FL54 33 < X ≤ 43 HS9Z-FL55 43 < X ≤ 53 ø22 to 30 Rear Unlocking Button Hole (Note) 16 to 30 3325.5 60.5 M5 Screw Button (PA66) Panel Thickness (X): 23 to 53 60.5 31.5 25.5 ø40 ø10.4 Pin (SUS) Link Rod (SUS) Screw (Iron) Hinge + Plate (SUS) Button released Button pressed (unlocked) HS5L Interlock Switch (sold separately) Rear Unlocking Button Kit Mounting Hole Layout All dimensions in mm. Note: With the mounting hole dimension, the rear unlocking button rod does not touch the hole even when the interlock switch moves sideways. 2-Contact4-ContactActuatorDimensions / Instructions Interlock Switch Dimensions and Mounting Hole Layouts All dimensions in mm.

HS5L Interlock Switches with Solenoid Safety Precautions

  • In or der to avoid electric shock or fire, turn power off before installation, removal, wiring, maintenance, or inspection of the interlock switch.
  • If r elays are used in the circuit between the interlock switch and the load, use only safety relays, since welded or sticking contacts of standard relays may invalidate the functions of the interlock switch. Perform a risk assessment and make a safety circuit which satisfies the requirements of the safety category.
  • Do not place a PLC in the cir cuit between the interlock switch and the load. Safety security can be endangered in the event of a malfunction of the PLC.
  • Do not disassemble or modify the interlock switch, otherwise a malfunction or an accident may occur
  • Do not install the actuator in a location wher e a human body may come into contact. Otherwise injury may occur.
  • Solenoid lock is locked when ener gized, and unlocked when de-energized. When energization is interrupted due to wire disconnection or other failures, the interlock switch may be unlocked causing possible danger to the operators. Solenoid lock must not be used in applications where locking is strictly required for safety. Perform a risk assessment and determine whether solenoid lock is appropriate.
  • When changing the head orientation, disconnect the cable and tur n the manual unlock to the UNLOCK position in advance. If the head orientation is changed when the cable is connected and the manual unlock is in the LOCK position, machines may start to operate, causing danger to the operators.
  • HS5L interlock switches ar e Type 2 low level coded interlocking devices (ISO14119). According to ISO14119, the following is required to minimize defeat when installing and constructing systems: 1. Prevent dismantling or de-positioning of the elements of the interlocking device by use of non-detachable fixing (e.g. welding, gluing, one-way screws, riveting). However, use of non-detachable fixing can be an inappropriate solution in cases where a failure of the interlocking device during lifetime of the machinery can be expected and a fast change is necessary. In this case measures mentioned below, should be used to provide the required level of risk reduction. Apply at least one out of the four measures below. Mounting out of reach. Physical obstruction or shielding. Mounting in hidden position. Integration of defeat monitoring by means of status monitoring/cyclic testing.
  • Do not use the interlock switch as a door stop. Install a mechanical door stop at the end of the door to pr otect the interlock switch against excessive force.
  • Do not apply excessive shock to the interlock switch when opening or closing the door . A shock to the interlock switch exceeding 1,000m/s2 may cause damage to the interlock switch.
  • Pr event foreign objects such as dust and liquids from entering the interlock switch while connecting a conduit or wiring.
  • Plug the unused actuator entry slot using the slot plug supplied with the interlock switch.
  • Do not stor e the interlock switches in a dusty, humid, or organic-gas atmosphere, or in an area subjected to direct sunlight.
  • Use pr oprietary actuators only. When other actuators are used, the interlock switch may be damaged.
  • The locking str ength is rated at 1400N. Do not apply a load higher than the rated value. When a higher load is expected, provide an additional system consisting of another interlock switch without lock (such as the HS5D interlock switch) or a sensor to detect door opening and stop the machine.
  • Regar dless of door types, do not use the interlock switch as a door lock. Install a separate lock using a latch or other measures.
  • While the solenoid is ener gized, the switch temperature rises approximately 40°C above the ambient temperature (to approximately 95°C while the ambient temperature is 55°C). Do not touch to prevent burns. If cables come into contact with the switch, use heat-resistant cables.
  • Although the HS9Z-A51A/A52A actuators alleviate shock when the actuator enters a slot in the interlock switch, make sur e that excessive shock is not applied. If the Rubber Bushings become deformed or cracked, replace with new ones. Mounting Examples Refer to the following drawing for the installation. Mount the interlock switch to a fixed machine or guard, and actuator on the hinged door. Do not mount both interlock switch and actuator on the hinged doors. This may result in the actuator being inserted at a wrong angle to the interlock switch, resulting in malfunction. Applicatio n of Sliding Doors Door HS9Z-A51 Actuator HS5L Interlock Switch Latch Door Stop Door HS9Z-A51 HS9Z-A52 Actuator Actuator HS5L Interlock Switch Latch Application of Hinged Doors Instructions 2-Contact4-ContactActuatorDimensions / Instructions

HS5L Interlock Switches with Solenoid Instructions Minimum Radius of Hinged Door When using the interlock switch for a hinged door, refer to the minimum radius of doors shown below. Especially for doors with a small turning radius, use vertical/horizontal movable actuators (HS9Z-A53/A55). Note: Because deviation or dislocation of a hinged door may occur in actual applications, make sur e of the correct operation by installing the actual machine first before use. HS9Z-A52 Actuator When the center of the hinged door is used as the reference for the interlock switch contact surface: When the center of the hinged door is used as the reference for the actuator mounting surface: 230mm 260mm (41 .5) (40.3) (231) Door Hinge Door Hinge Interlock Switch Mounting HoleMinimum Radius Minimum Radius HS9Z-A52A Actuator (with Rubber Bushings) When the center of the hinged door is used as the reference for the interlock switch contact surface: Centers 12mm: 120mmCenters 20mm: 170mm 140mm (36.2) (111) (35) Door Hinge Door Hinge Interlock Switch Mounting HoleMinimum Radius Minimum Radius When the center of the hinged door is used as the reference for the actuator mounting surface: Actuator Angle Adjustment (vertical/horizontal)

  • Using the angle adjustment scr ew, the actuator angle can be adjusted (refer to the dimensional drawing on page 16). Adjustable angle: 0 to 20°
  • The lar ger the adjusted angle of the actuator, the smaller the applicable radius of the door opening. After installing the actuator, open the door. Then adjust the actuator so that its edge can be inserted properly into the actuator entry slot of the interlock switch.
  • After adjusting the actuator angle, apply Loctite to the adjustment scr ew so that the screw will not move. When using the HS9Z-A53 Angle Adjustable (vertical) Actuator
  • When the center of the hinged door is used as the r eference for the interlock switch contact surface: 50mm
  • When the center of the hinged door is used as the r eference for the actuator mounting surface: 80mm
  • Angle adjustment scr ew recommeded tightening torque: 0.8N·m. 50mm (36.2) (38) 80mm (56.5) (68) Door Hinge Door Hinge Interlock Switch Mounting Hole Interlock Switch Mounting Hole Minimum RadiusMinimum Radius When using the HS9Z-A55 Angle Adjustable (vertical/ horizontal) Actuator
  • When the center of the hinged door is used as the r eference for the interlock switch contact surface: 50mm
  • When the center of the hinged door is used as the r eference for the actuator mounting surface: 70mm
  • When the center of the hinged door is used as the r eference for the interlock switch contact surface: 50mm (36.2) (38) Vertical Swing 50mm (36.2) Horizontal Swing Door HingeDoor Hinge Interlock Switch Mounting Hole Minimum Radius Minimum Radius When the center of the hinged door is used as the reference for the actuator mounting surface: 70mm 70mm (55.5) (55.5) (58) Vertical SwingHorizontal Swing Door Hinge Door Hinge Interlock Switch Mounting Hole Minimum Radius Minimum Radius Installing the Head Do not use plastic and metallic heads of HS5D interlock switches on the HS5L. Be sure to use HS5L metallic heads. *The metal heads of the HS5D and HS5L look similar . When using these interlock switches adjacently, ensure that the heads are not interchanged. Plastic Color: Red HS5LHS5D Metallic HeadMetallic HeadPlastic Head Metal Color: Silver Color: Red∗ Color: Black∗ *The metal head can be distinguished easily by the color of the plastic. Door Hinge Door Hinge Interlock Switch Mounting Hole190mm 170mm Minimum Radius Minimum Radius (161) (35)(36.2) Centers 12mm: 230mmCenters 20mm: 310m m 260mm (231) (47)(48.2) Door Hinge Door Hinge Interlock Switch Mounting HoleMinimum Radius Minimum Radius 2-Contact4-ContactActuatorDimensions / Instructions

The head can be rotated by removing the four screws from the corners of the head and reinstalling the head in the desired orientation. However, when changing the mounting direction of the head after wiring, turn the manual lock release to the “UNLOCK” position using the enclosed manual lock release key first. When reinstalling the head, make sure that no foreign object enters the interlock switch. Tighten the screws tightly, without leaving a space between the head and body, otherwise the interlock switch may malfunction. (Recommended tightening torque: 0.9 to 1.1 N·m) Factory SettingH ead can be rotated Head Removal Detection Function

  • Solenoid locks interlock switches are not equipped with the head removal detection function.
  • The head r emoval detection function is available only on spring lock interlock switches with circuits VB, VD, and DD having two or more lock monitor circuits. Removing the head will result in disparity (41-42: OFF , 51-52: ON). Note that this function cannot be detected with other models.
  • Only the lock monitor cir cuit 41-42 turns off (open) when the head is removed, such as when the head is rotated. The other monitor circuit 51-52 turns ON (close). Be sure to connect the lock monitor circuit (41-42) to a safety circuit. Spring Loaded Actuator
  • When using the actuator, be careful of protruding ends.
  • Regardless of door types, do not use the HS9Z-BA5 actuator as a door lock or a door stop.
  • When an operator enters the hazardous zone, take safety measures such as using a HS9Z-PH5 padlock hasp so that the operator is not trapped inside and the machine cannot start by mistake.
  • Use the actuator only on sliding doors. Do not use on hinged doors.
  • As shown in the figure on the right, do not insert the sliding actuator from below. The actuator may fall out due to shocks.
  • The HS9Z-BA5 actuator can only be used for HS5L interlock switches. Do not use the HS9Z-BA5 actuator for other products.
  • Do not modify or disassemble the actuator. Installation (when installation reference is 0.8mm)
  • The actuator pr otrudes out when the actuator is not inserted (door is open) as shown in 1. in the drawing.
  • The mounting r eference position can be set to 0.8mm when the actuator is fully inserted and the actuator protrudes up to the 0.8mm line. Adjustment Adjustment Procedure 1. Make a hole at A or C. Fasten temporarily with scr ews, and check the actuator position. Make a hole at B and fix the actuator using a scr ew or a rivet.
  • 3.3mm line The mounting reference position is where the door is fully closed, and there is a 0.8mm space between the safety switch and HS9Z-BA5, but can be adjusted up to the 3.3mm line. The actuator is most securely locked when the mounting reference position is at the 0.8mm line. However, adjust between 0.8 to 3.3mm if the safety switch is mounted on a door where the space might become smaller.
  • Lock limit line When a door opens by bouncing, if the lock limit line is outside of the edge of the interlock switch, the force of the bounce may be too large so that the door may not lock. Safety Precautions
  • The maximum gap of the door that can be locked is 16mm. (When mounting r eference is a the 0.8mm line)
  • If the safety distance and minimum gap does not satisfy the r equirements of ISO13857, make the gap smaller by overlapping the doors or by providing sufficient distance from the hazardous source.
  • The operating characteristics may change when the actuator is used with the HS5L. Check the operating characteristics befor e use. ɹɹɹɹɹɹ0 40.2mmApprox. 10.1mm Approx. 20.4mm Door open contact ON Approx. 18.4mm Door close contact OFF Insert Pull out Maximum gap 16mm Approx.16mm Locking position When the mounting reference is at the 0.8mm line: Normal door closing position Door close contact ON/ Door open contact OFF Locking position Lockable range Characteristic Diagram (Reference) ∗ Bounce can be tolerated to approximately 16mm. Actuator1. Removed 2. When fully inserted (the door is completely shut) 3. Bounce (door gap) Bounce tolerance (Within the lockable range) 16mm A Mounting reference 0.8mm HS9Z-BA5 0.8mm line 0.8mm line Align with the 0.8mm line Interlock switch Lock limit line Detail view of A
  • Drawing of interlock switch and HS9Z-BA5 when the actuator is fully inserted (when the door is completely shut) Interlock switch Interlock switch A B C3.3mm line 0.8mm line Lock limit line HS5L Interlock Switches with Solenoid Instructions 2-Contact4-ContactActuatorDimensions / Instructions

HS5L Interlock Switches with Solenoid Instructions Manual Unlocking Spring lock The spring lock interlock switch allows manual unlocking of the actuator to precheck proper door movement before wiring or turning power on, as well as for emergency use such as a power failure. Solenoid lock The solenoid interlock switch does not unlock even when the solenoid is de-energized. However, the interlock switch can be unlocked manually in emergency cases. Normal Position Manual Unlocking Position UNLOCKLOCKUNLOCKLOCK UNLOCKLOCK When locking or unlocking the interlock switch manually, turn the key fully using the manual unlock key supplied with the interlock switch. Using the interlock switch with the key not fully turned (less than 90°) may cause damage to the interlock switch or operation failures (when manually unlocked, the interlock switch will keep the main circuit disconnected and the door unlocked). Do not apply excessive force to the manual unlock, otherwise the manual unlock will become damaged. Do not leave the manual unlock key attached to the interlock switch during operation. This is dangerous because the interlock switch can always be unlocked while the machine is in operation. Safety Precautions Before manually unlocking the interlock switch, make sure that the machine has come to a complete stop. Manual unlocking during operation may unlock the interlock switch before the machine stops, and the function of interlock switch with solenoid is lost. Installing the Rear Unlocking Button (HS5L-L) HS5L-/box2L Interlock Switch Rear Unlocking Button Mounting Screw (M3 sems) Panel Push RodAfter installing the interlock switch on the panel, place the rear unlocking button (supplied with the switch) on the push rod on the back of the interlock switch, and fasten the button using M3 sems screw (supplied with the switch). When installing on a mounting frame thicker than 6mm, use the rear unlocking button kit HS9Z-FL5 (sold separately). Safety Precautions After installing the rear unlocking button, apply Loctite to the screw so that the screw does not become loose. The rod is made of SUS, the button is made of glass-reinforced PA66 (66 nylon) and the screw is made of iron. Take the compatibility of the plastic material and Loctite into consideration. Installing the Rear Unlocking Button Kit 1. Install the connecting rod onto the push rod on the HS5L- L rear unlocking button interlock switch. A pin is attached to the connecting rod. Insert the pin into the hole in the push rod, using pliers. Pull the connecting r od from the hole in the mounting frame, and turn the button operating pin to the horizontal position. Correct Incorrect Connecting Rod Orientation Pull Connecting Rod Safety Precautions

  • Ensure that the connecting rod is pulled out completely and it is horizontal to the interlock switch, otherwise the unlocking button cannot be installed. Note: Frame must be supplied by the user. For the mounting hole layout of interlock switches, see dimensions on page 18. Install the unlocking button on the connecting rod by fitting the pin to the grooves on the back of the button, and fasten the base plate on the mounting frame using the screws. B A Button Operating Pin Button Groove (1) Pull up once (2) Screw Unlocking Button 5. After fastening the scr ews, check if locking and unlocking operations can be performed. Safety Precautions Correct orientation Incorrect orientation
  • Install the r ear unlocking button kit in the correct direction as shown below. Do not install the kit in incorrect directions, otherwise malfunction may occur.
  • Do not apply str ong force exceeding 100m/s2 to the interlock switch while the rear unlocking button is not pressed, otherwise malfunction may occur. Unlocking the Manual Lock Using the Rear Unlocking Button Use the rear unlocking button when a worker is locked inside a safety fence (hazard area). (Compliant with escape release described in ISO14119 (2003) and GS-ET-19) Unlock Rear Unlocking Button Unlock Rear Unlocking Button KitProcedure
  • When the rear unlocking button is pressed, the interlock switch is unlocked and the door can be opened.
  • To lock the interlock switch, pull back the button.
  • When the button remains pressed, the interlock switch cannot be locked even if the door is closed, and the main circuit remains open. Safety Precautions
  • Install the rear unlocking button in the place where only the operator inside the hazardous area can use it. Do not install the button in a place where an operator outside the hazardous area can use it, otherwise the interlock switch can be unlocked during usual machine operation, causing danger. Lockable range Maximum gap [Reference] When using HS9Z-A51A with HS5L interlock switch: 23.1̼̼ Approx. 4.6̼̼ Locking position Approx. 4.6mm Approx. 6.6̼̼ Door close contact OFF Approx. 4.6̼̼ Locking position Insert Pull out Approx. 6.6̼̼ Door open contact ON Approx. 8.2̼̼ Door open contact ON Approx. 8.2̼̼ Door close contact OFF ∗ Approx. 4.6mm for HS9Z-A51A. 2-Contact4-ContactActuatorDimensions / Instructions Connecting Rod Push Rod HS5L-/box2L Interlock Switch Pin

HS5L Interlock Switches with Solenoid Instructions 2-Contact4-ContactActuatorDimensions / Instructions

  • Operate the rear unlocking button by hand only. Do not operate using a tool or with excessive force. Do not apply force to the button from the direction other than the proper direction, otherwise the button will be damaged. Recommended Tightening Torque
  • HS5L interlock switch: 1.8 to 2.2 N·m (four M4 screws) *
  • Lid mounting screw: 0.5 to 0.7 N·m (M3 screw)
  • Rear unlocking button: 0.5 to 0.7 N·m (M3 screw)
  • Rear unlocking button kit: 4.8 to 5.2 N·m (M5 screw)
  • Actuators HS9Z-A51: 1.8 to 2.2 N·m (two M4 screws) HS9Z-A52: 0.8 to 1.2 N·m (two M4 flat head screws) HS9Z-A51A/A52A: 1.0 to 1.5 N·m (two M4 screws) HS9Z-A53: 4.5 to 5.5 N·m (two M6 screws) HS9Z-A55: 1.0 to 1.5 N·m (two M4 screws) HS9Z-BA5: 4.5 to 5.5 N·m (two M5 screws/four) *If the mounting screw recommended tightening torque values above is not satisfied, check loosening after installation throughly.
  • Mounting screws need to be prepared by the customer.
  • To avoid unauthorized or unintended removal of the interlock switch and the actuator, it is recommended that the interlock switch and actuator are installed in a secure manner, for example using special screws or welding the screws (ISO14119).
  • When installing the HS9Z-A51A and HS9Z-A52A actuators, use the washer (supplied with the actuator) on the hinged door, and mount tightly using two M4 screws. Mounting centers: 12mm (factory setting), adjustable to 20mmApplicable Cable Glands Use a cable gland with IP67 protection degree. Applicable Cable Gland Dimensions 9mm max. M20 30mm max. When Using Flexible Conduits (Example) Flexible conduit example: VF-03 (Nihon Flex) Conduit Port Size Plastic Cable Gland Metal Cable Gland M20 — RLC-103EC20 (Nihon Flex) When Using Multi-core Cables (Example) Flexible conduit example: VF-03 (Nihon Flex) Conduit Port Size Plastic Cable Gland Metal Cable Gland M20 ST-M20X1.5 (Manufactur er: LAPP) (Distributor: K-MECS) ALS-EC20 (Nihon Flex) Different cable glands are used depending on the cable sheath outside diameter. When purchasing a cable gland, confirm that the cable gland is applicable to the cable sheath outside diameter. *When using ST-M20X1.5, use with gasket below: GPM20 (Manufacturer: LAPP Distributor: K.MECS) Lead-in Wire Length and Wiring Examples 30 to 35 mm 8 to 9mm Connector Interlock switch Terminal wiring diagram 4-Contact 2-Contact 31/33/ 32/34/ 21/23 22/24 12 11 42 41 A1A2 21/23/ 22/24/ 11/51 12/52 A1A2 Cautions for Wiring Use the following applicable wiring. Stranded wire or solid wire (1 wire): 0.3 to 1.5mm 2 (AWG22 to AWG16) 8 to 9mm Incorrect Correct Wire inserted to the bottom Insulation inserted too deep 0.4 7º to 13/o.superior ø2.5 2.5 Make sure to strip the wire insulation 8 to 9mm from the end. If the strip length is too short, the wire may fall out. If the strip length is too long, it may short circuit with other wires. Twist the wires and make sure that there are no wire whiskers. When using stranded wires without ferrules, make sure that the core wires have not been loosened.
  • For wiring, use scr ewdrivers as shown in the right. (The shape of the tip of the screwdriver is in accordance with DIN5264)
  • The inserting port of the wir e and screwdriver, and direction of the tip is as shown in the diagram below. 31/33/ 32/34/ 21/23 22/24 1211 42 41 A1A2 Screwdriver port and direction of the screwdriver tip. Wire port
  • W hen using ferrules for stranded wires, use the ferrule listed in the following table. Compatible Wire Model No. Manufacturer 0.34mm2 AWG22 AI0.34-6TQ Phoenix Contact0.5mm2 AWG20 AI0.5-6WH 0.75mm2 AWG18 AI0.75-6GY 1mm2 AWG18 AI1-6RD 0.5mm2 AWG20 TE0.5-8 NICHIFU Co., Ltd.0.75mm2 AWG18 TE0.75-8 1mm2 AWG18 TE1.0-8 M4 Screw Hole Hinged Door M4 Screw Rubber Bushing Washer (supplied) Note: Choose mounting centers of either 12mm or 20mm. 8 to 9mm Incorrect Correct Wire inserted to the bottom Insulation inserted too deep 0.4 7º to 13/o.superior ø2.5 2.5

HS5L Interlock Switches with Solenoid Speci/f_ications and other descriptions in this catalog are subject to change without notice. Cat. No. EP1534-0 JANUARY 2015 PDF IDEC ELECTRONICS LIMITED Tel: +44-1256-321000, Fax: +44-1256-327755 E-mail: sales@uk.idec.com IDEC ELEKTROTECHNIK GmbH Tel: +49-40-25 30 54 - 0, Fax: +49-40-25 30 54 - 24 E-mail: service@idec.de IDEC (SHANGHAI) CORPORATION Tel: +86-21-6135-1515 Fax: +86-21-6135-6225 / +86-21-6135-6226 E-mail: idec@cn.idec.com IDEC (BEIJING) CORPORATION Tel: +86-10-6581-6131, Fax: +86-10-6581-5119 IDEC (SHENZHEN) CORPORATION Tel: +86-755-8356-2977, Fax: +86-755-8356-2944 IDEC IZUMI (H.K.) CO., LTD. Tel: +852-2803-8989, Fax: +852-2565-0171 E-mail: info@hk.idec.com IDEC TAIWAN CORPORATION Tel: +886-2-2698-3929, Fax: +886-2-2698-3931 E-mail: service@tw.idec.com IDEC IZUMI ASIA PTE. LTD. Tel: +65-6746-1155, Fax: +65-6844-5995 E-mail: info@sg.idec.com IDEC ASIA (THAILAND) CO.,LTD. Tel: +662-392-9765, Fax: +662-392-9768 E-mail: sales@th.idec.comwww.idec.com IDEC CORPORATION (USA) Tel: +1-408-747-0550 / (800) 262-IDEC (4332) Fax: +1-408-744-9055 / (800) 635-6246 E-mail: opencontact@idec.com IDEC CANADA LIMITED Tel: +1-905-890-8561, Toll Free: (800) 262-IDEC (4332) Fax: +1-905-890-8562 E-mail: sales@ca.idec.com IDEC AUSTRALIA PTY . LTD. Tel: +61-3-8523-5900, Toll Free: 1800-68-4332 Fax: +61-3-8523-5999 E-mail: sales@au.idec.com 6-64, Nishi-Miyahara 2-Chome, Y odogawa-ku, Osaka 532-0004, Japan E-mail: marketing@idec.co.jp Wire connection method 1. Insert the scr ewdriver into the square-shaped port from a slightly slanted angle as shown, until the screw-driver tip touches the bottom of the spring. Make sure that the direction of the blade edge is correct. Push in the scr ewdriver until it touches the bottom of the port. The wire port is opened, and the screwdriver is held in place. The screwdriver will not come off even if you release your hand. While the scr ewdriver is retained in the port, insert the wire or ferrule into the round-shaped wire port. 4. Pull out the scr ewdriver. The 8 to 9mm Incorrect Correct Wire inserted to the bottom Insulation inserted too deep 0.4 7º to 13/o.superior ø2.5 2.5 connection is now complete. Safety Precautions When using wires with insulation diameter of ø2.0mm or less, do not insert the wire too deeply where the insulation inserts into the spring clamp opening. Make sure that the wire insulation is stripped 8 to 9mm and the wire is inserted to the bottom. If there is a need to insert the screwdriver while holding the interlock switch with hands, be careful not to injure your fingers with the tip of the screwdriver. Connect one wire to one wiring port. (According to IEC 60204 (JIS 9960-1) 13.1.1 General Requirement) Installing the HS9Z-JP5L Jumper HS9Z-JP5L is used on a 4-contact interlock switches to connect the door monitor circuit (11-12) / (21-22) in series with the lock monitor circuit (41-42)/(51-52) for safety circuit input. For example, when wiring 12 and 41: 11 42 A1A2 21 52 11 42 A1A2 21 52 Screwdriver port Insert the jumper into the wiring port 12-41 connected using jumper 1. As shown in the figure on the left above, insert a screwdriver in the screwdriver ports. Insert the jumper completely in wiring ports 12 and 41. Pull out the screwdriver. The wiring of the jumper is complete. Safety Precautions

  • For circuit code DD, a jumper is wired between 12-41 and 22-51 at factory setting.
  • Be sure to connect only to 12-41 and 22-51. Connector Wiring Perform wiring according to following procedures 1. to 4. Insert the cable into the connector. Leave A and B untightened. Open the cover and insert the cable into the cover. Interlock switch Cover ̖ ̗ Waterproo/f_ing gasket Waterproo/f_ing gasket Connector (sold separately) Connector (sold separately) 3 Wire to the terminals. Tighten in the order of A → Cover → B. *To remove the wiring, turn the power off and then unwire in the order of B → cover (→waterproof gasket → A). Note: When removing A, because the waterproofing gasket is tightly attached to the cable, pull out the gasket carefully with tweezers so that the gasket is not damaged before loosening A. Otherwise, the cable will rotate together with A when loosened, and might break due to excessive twisting. Also, when reassembling, place the gasket in the original position first. Safety Precautions Interlock switchSpring clamp terminal block Spring clamp terminal block A Waterproo/f_ing packing Sheath B Cover Spring clamp erminal block g Gasket holds the sheath tightly Make sure that the entire bore surface of the gasket is in contact with the sheath. Sheath is loose
  • When opening the cover, be careful not to lose the cover mounting screw.
  • When tightening connector B, insert the cable into the connector, and set it to a position where the gasket of the connector holds the cable sheath, otherwise, its waterproof performance might be impaired.
  • Tighten the connector in order of A → B. If connector B is tightened first, the wiring connected to the spring clamp terminal may become twisted when tightening A, causing disconnection or malfunction.
  • Tighten the connectors with tightening torque according to the torque value recommended by the connector manufacturer. Otherwise, waterproof performance might be impaired.
  • Do not exert excessive load, pressure, or tensile force on the cable, otherwise, disconnection or malfunction might occur. 8 to 9mm Incorrect Correct Wire inserted to the bottom Insulation inserted too deep 0.4 7º to 13/o.superior ø2.5 2.5 8 to 9mm Incorrect Correct Wire inserted to the bottom Insulation inserted too deep 0.4 7º to 13/o.superior ø2.5 2.5 8 to 9mm Incorrect Correct Wire inserted to the bottom Insulation inserted too deep 0.4 7º to 13/o.superior ø2.5 2.5 8 to 9mm Incorrect Correct Wire inserted to the bottom Insulation inserted too deep 0.4 7º to 13/o.superior ø2.5 2.5