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Phone +1 (717) 767-6511 Bulletin No. G307K2-F Fax +1 (717) 764-0839 Drawing No. LP0889 www.redlion.net Released 2015-11-23 -1- MODEL G307K2 ‐ KADET 2 OPERATOR INTERFACE WITH 7" TFT DISPLAY CONFIGURED USING CRIMSON® 3 SOFTWARE THREE SERIAL COMMUNICATIONS PORTS (1 RS-232 AND 2 RS-232/422/485 PORTS) 10 BASE-T/100 BASE-TX ETHERNET PORT COMMUNICATES WITH UP TO FOUR PROTOCOLS SIMULTANEOUSLY UNIT’S CONFIGURATION IS STORED IN NON-VOLATILE FLASH MEMORY SD CARD SOCKET FOR LOADING DATABASE IN FIELD 7-INCH TFT LCD 32k COLOR 800 X 480 PIXEL DISPLAY NEMA 4/IP65 FRONT PANEL THREE FRONT PANEL LED INDICATORS POWER UNIT FROM 24 ±20% VDC RESISTIVE ANALOG TOUCHSCREEN GENERAL DESCRIPTION The G307K2 is the perfect solution for applications that require the operator to monitor and control more than just a single device. With three serial ports and an Ethernet port, the 7" Kadet 2 can connect to multiple serial and Ethernet devices simultaneously, including PLCs, motor drives, bar code scanners, etc. The G307K2 performs the functions of a multiple protocol converter, using three high-speed RS-232/422/485 communications ports and a 10 Base-T Ethernet port. The Ethernet port supports up to four protocols simultaneously, allowing dissimil ar Ethernet based products to communicate with one another. The SD card slot can be used to load the unit's configuration file, allowing configuration changes to be made and saved to the card for later transfer. The G3 Kadet 2 range of HMIs is programmed with Red Lion's free Crimson 3 software. Crimson offers easy to use drag and drop communications configuration, while the embedded image library allows the programmer to create intuitive screens and prompts for the operator. SAFETY SUMMARY All safety related regulations, local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it. If equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. Do not use the controller to directly command motors, valves, or other actuators not equipped with safeguards. To do so can be potentially harmful to persons or equipment in the event of a fault to the unit. CONTENTS OF PACKAGE - G307K2 Operator Interface. - Hardware packet for mounting unit into panel. - Terminal block for connecting power. - Spare fuse.
ORDERING INFORMATION
1 Contact your Red Lion distributor or visit our website for selection of SD
cards, adapters and cables. Note: If replacing Model G306K000, see Tech Note TNG3K6. MODEL NO. DESCRIPTION PART NUMBER G307K2 7" TFT Operator Interface G307K200 SD SD Card 1 SDxxxxxx CBL Communications Cables and Adaptor 1 CBLxxxxx G3FILM Protective Film G3FILM7K C US LISTEDULR IND. CONT. EQ. 22SV CAUTION: Risk Of Danger. Read complete instructions prior to installation and operation of the unit. CAUTION: Risk of electric shock.
-2- Released 2015-11-23 Bulletin No. G307K2-F Drawing No. LP0889 1. POWER REQUIREMENTS: Must use Class 2 or SELV rated power supply. Power connection via removable three position terminal block. Supply Voltage:24 VDC ±20%, Class 2 Maximum Power:250 mA @ 24 VDC Fuse:Fast-blow 800 mA, 5x20 mm 2. BATTERY: Lithium coin cell. Typical lifetime of 10 years. 3. LCD DISPLAY: 4. TOUCHSCREEN: Four-wire resistive analog 5. MEMORY: On Board User Memory: 128 Mbyte of non-volatile Flash memory. Memory Card: SD slot accepts standard capacity cards up to 2 Gbyte. 6. COMMUNICATIONS: Three Serial Ports - One RS-232 port, two RS- 232/422/485: One Ethernet Port Serial Ports : Format and Baud Rates for each port are individually software programmable up to 115,200 baud. Ethernet Port: 10/100 Mbps 7. ENVIRONMENTAL CONDITIONS: Operating Temperature Range: 0 to 45°C Operating and Storage Humidity : 10-90% relative humidity (non- condensing) from -20 to 60°C. Vibration: Operational 10 to 25 Hz, in X, Y, Z direction, 30 minutes, 2 g. 8. CERTIFICATIONS AND COMPLIANCES: SAFETY UL Listed, File #E302106, UL508 UL Type 4 Indoor Use Only Enclosure rating (Face only), UL50 IP65 Enclosure rating (Face only), IEC 529 ELECTROMAGNETIC COMPATIBILITY Consult factory for EMC specifications 9. CONNECTIONS: Compression cage-clamp terminal block. Wire Gage: 12-28 AWG copper wire Communications: DB9 connectors 10. CONSTRUCTION: Plastic enclosure with Type 4/IP65 front panel when properly installed. 11. WEIGHT: 30 oz. (850 g) SIZE 7-INCH TYPE TFT COLORS 32K PIXELS 800 X 480 BRIGHTNESS 375 cd/m BACKLIGHT TYPE LED BACKLIGHT LIFE 30,000 HR TYP . MOUNTING INSTRUCTIONS The unit can be mounted into enclosures with a depth of 4". It is recommended that the unit be mounted on the front panel of a steel enclosure. Allow clearance of 1" around the sides of the unit for the mounting hardware. Allow 2.5" al ong the bottom edge if using Red Lion communication cables. Place the unit in the panel cutout. Slide clamps into the four holes provided at the top and bottom of the case. Tighten the clamping screws in an even pattern until the unit is secured in the panel. Caution: Do not over tighten the clamps. To seal to Type 4 specifications, all supplied mounting clamps must be used. (Torque is 2.6 – 3.5 in/lb.) The panel must not flex more than 0.010". 7.888 (200.35) 5.762 (146.35) 7.476 (189.9) 5.350 (135.9) 1.675 (42.55) COM CPU PWR DIMENSIONS In inches (mm) VESA Mount: VESA 75 (75 mm x 75 mm). Use four screws (M4-0.7 mm) less than 8 mm long. R.08 (R2) 7.56 (192) 5.43 (138) INSTALLING AND POWERING THE G307K2
-3- Released 2015-11-23 Bulletin No. G307K2-F Drawing No. LP0889 RJ-45 Ethernet RS-232 DB9-M RS-232 DB9-M RS-232 DB9-F RS-485 DB9-F RS-485 (4-wire) DB9-F RS-485 (2-wire) DB9-F PROGRAMMING/COM2 COM1 COMM TX 4 6 RX RXA TXB TXA RXB COMM RXA COMM RXB CTS8 RTS COMM RX TX 4 9 COMM RX TX COMM RXB RXA COM3 CONNECTING POWER The G307K2 requires a 24 VDC ±20% power supply. Please take care to observe the following points: - The wire used to connect the op erator interface’s power supply should be at least 22-gage wire. If a longer cable run is used, a heavier gage wire should be used. The routing of the cable should be kept away from large contactors, inverters, and other devices which may generate significant electrical noise. - A power supply with a Class 2 or SELV rating is to be used. A Class 2 or SELV power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults. SELV is an acronym for “safety extra-low voltage.” Safety extra-low volta ge circuits shall exhibit voltages safe to touch both under norma l operating conditions and after a single fault, such as a breakdown of a layer of basic insulation or after the failure of a single component has occurred. The G307K2 has three serial ports, as well as an Ethernet port. The serial ports are exposed via one DB 9 male connector, and one DB9 female connector. You may assign one unique protocol to each of the ports for a total of three different serial protocols. Note: If you assign a protocol to the Programming Port, you will no longer be able to download. You should create a means to call the StopSystem() function from the HMI touchscreen, such that the Programming Port activity can be halted on command. Alternatively, the HMI's memory can be cleared to restore download functionality. The Ethernet port can be programmed to communicate via four protocols simultaneously. For more information on protocol support, please refer to the Crimson 3 programming software. PC CONNECTION Configuration files are downloaded to the Kadet 2 via the PC port, which can be connected to a computer via various cables. USB to Serial PT# CBLUSB7K (includes CBLPRO7K) Cable PT# CBLPRO7K COMMUNICATING WITH THE G307K2
-4- Released 2015-11-23 Bulletin No. G307K2-F Drawing No. LP0889 PROG FORCE DH485 RS232 RUN FLT BATT RUN SLC 5/03 CPU REM VDC 120/240 VAC VAC NEUT PWR OUT COM PWR OUT +24 CHASSIS GND POWER USER POWER G3 Comms Cable PT# CBLxxxxx Kadet Adapter PT# CBLADKxx DEVICE COMMUNICATIONS Several adapters are available wh ich allow direct connection via Red Lion communications cables. For a list of adapters and cables, please visit http://www.redlion.net/support/downloads.html. Cycle power with the switches as shown in order to display the Clear Database prompt. Touch the left side of the display to clear the database; touch the right side to continue in normal mode. Note: Switch 4 should remain in the on position at all times. ON Normal mode. Note: Switch 4 should remain in the on position at all times. 21 ON 3 4 CRIMSON SOFTWARE Crimson software is available as a free download from Red Lion’s website or it can be purchased on a CD , see “Ordering Information” for part number. The latest version of the software is always available from the website, and updating your copy is free. FRONT PANEL LEDS There are three front panel LEDs. Shown below is the default status of the LEDs. TOUCHSCREEN This operator interface utilizes a resistive analog touchscreen for user input. The unit will only produce an audible tone (beep) when a touch on an active touchscreen cell is sensed. The touchscreen is fully functional as soon as the operator interface is initialized, and can be operated with gloved hands. TROUBLESHOOTING YOUR G307K2 This product requires Crimson 3 Software build 619.004, or later to program. If you are an existing Kadet user, please be aware that there are wiring differences from the orig inal models and the new Kadet models. Converting existing dat abases to the new models can affect the programming port and its availabili ty for download. You will find Tech Notes on our website to assist in the wiring and programming changeover process. If for any reason you have trouble operating, connecting, or simply have questions concerning your new G307K2, contact Red Lion’s technical support. For contact information, refer to the front page of this bulletin for phone and fax numbers. EMAIL: support@redlion.net Web Site: http://www.redlion.net LED INDICATION RED (COM) FLASHING Communications are active. GREEN (CPU) STEADY CPU is functioning ORANGE (PWR) STEADY Power is applied. BATTERY REPLACEMENT The G307K2 uses one CR2032 coin type lithium battery to maintain the RTC (real-time clock) and for proper Ethernet download operation. To change the battery, remove power, cabling, and then the rear cover of the unit. Remove the old battery from the holder and replace with a new battery*. Replace the rear cover, cables, and re-apply power. Set the RTC to the proper date and time. * Please note that the old battery must be disposed of in a manner that complies with your local waste regulations. Also, the battery must not be disposed of in fire, or in a manner whereby it may be damaged and its contents come into contact with human skin. CAUTION: The circuit board contains static sensitive components. Before handling the operator interface without the rear cover attached, discharge static charges from your body by touching a grounded bare metal object. Ideally, handle the operator interface at a static controlled clean workstation. Also, do not touch the surface areas of the circuit board. Dirt, oil, or other contaminants may adversely affect circuit operation. CAUTION: Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacturer’s instructions. SETTING THE SWITCHES SOFTWARE/UNIT OPERATION