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FPS (Sigma) Series
1-channel RS232C + 1-channel RS485 type Communication Four quick and easy snap-on cassettes are available to add different serial ports to the FPS (Sigma). All ports are capable of communicating at speeds of up to 115.2kbps. FPS (Sigma) The next generation compact PLC Highlights State-of-the-art PLC technology in the most compact size plus the ability to communicate via all important modern media characterize the FPS (Sigma). With its two 100kHz pulse outputs, four high speed counters that function at up to 50kHz for positioning applications, a programming memory capable of storing 32,000 steps, a real-time clock, and communication interfaces for RS232C and RS485, FPS (Sigma) is one of the most flexible PLCs on the market. Remarkably, it is also one of the smallest! High expansion capability with up to 384 I/Os Fastest processing time, 0.32µsec/basic command Compact design [30 x 90 x 60mm (WxHxD)] Large data memory of up to 2MByte Short circuit protected transistor outputs Built-in analog volume with two points Backup battery Fast PID but it overshoots No overshoots but slow FP S (Sigma) example fast and no overshoot Temperature control With the thermocouple input units and our accurate unique PID and IPD algorithms, temperature can be controlled more easily and accurately than ever. Positioning In addition to a host of handy Panasonic functions, the FPS (Sigma) also offers circular and linear interpolation. Circular interpolation can be used for applications that apply glue, linear interpolation for pick & place applications, for example. By combining the FPS (Sigma) with servo motors, you can perform real 2-axis motion control. FPS (Sigma) Minas A4 Servo Drives
The next generation compact PLC FPS (Sigma) – Transistor output type with thermistor input FPS (Sigma) – Relay output type with thermistor input
2 Thermistor inputs
FPS (Sigma) can use the expansion units of the FP0 on the right-hand side. New FPS (Sigma) units can be added to the left-hand side. Max. 4 expansion units each 64 I/Os = 256 I/Os Parallel expansion BUS Serial expansion BUS CPU max. 32 I/Os Max. 3 expansion units each 32 I/Os = 96 I/Os FPS (Sigma) Relay output type FPS (Sigma) – Transistor output type Terminal type FPG-C24R2H-A 24 points Input 16 points Output 8 points Connector type FPG-C32T2H-A 32 points Input 16 points Output (NPN) 16 points Connector type FPG-C28P2H-A 28 points Input 16 points Output (PNP) 12 points …up to 384 I/O! FPS (Sigma) CPUs Outstanding performance in a compact design
FPS (Sigma) expansion units – left side Wide variety of expansion units MIL connector type FPG-XY64D2T-A FPS (Sigma) positioning expansion units RTEX Real-time Ethernet system for Minas A4N servo drives FPS (Sigma) positioning expansion units 2-axis FPG-PN2AN 4-axis FPG-PN4AN 1-axis Transistor output FPG-PP11 1-axis Line driver output FPG-PP12 2-axis Transistor output FPG-PP21 2-axis Line driver output FPG-PP22 MIL connector type FPG-XY64D2P-A 64 points Input 32 points Output (PNP) 32 points FPG-EM1 Memory: 256k words FPG-EM1 FPS (Sigma) I/O expansion unit 64 points Input 32 points Output (NPN) 32 points FPS (Sigma) Memory expansion unit FPS (Sigma) I/O expansion unit 8-axis FPG-PN8AN
Wide variety of expansion units FPS (Sigma) expansion units – left side Wide variety of expansion units Read or write • programs from or into a PLC Personal computer is • not required Applicable with FP0, • FPS (Sigma), FP-X , FP2 and FP2SH AFP8670 Data clear type AFP8671 Data hold type FPS (Sigma) CANopen expansion unit FPS (Sigma) DeviceNet expansion unit Communication cassettes 1-channel RS232C type FPG-COM1 5-wire 2-channel RS232C type FPG-COM2 3-wire 1-channel RS485 type FPG-COM3 2-wire 1-channel RS232C type + 1-channel RS485 type FPG-COM4 2-wire FP memory loader FPS (Sigma) PROFIBUS expansion unit FPG-DPV1-M PROFIBUS Master FPG-CAN-M CANopen Master FPG-DEV-M DeviceNet Master FPS (Sigma) S-Link expansion unit FPG-SL S-Link Master Network plug-in modules for FPS (Sigma) FNS unit FPS (Sigma) CC-Link slave expansion unit FPS (Sigma) FNS (Flexible Network Slave) unit FPG-CCLS CC-Link Slave FPG-FNS Flexible Network Slave PROFIBUS Plug-in module AFPN-AB6200 DeviceNet Plug-in module AFPN-AB6201 CANopen Plug-in module AFPN-AB6218
(MEWNET-F Slave) PROFIBUS FP0-DPS2 (DP Slave) or Remote I/O Ethernet FPWEB2 (Web-Server unit) FPS (Sigma) expansion units – right side Wide variety of expansion units Transistor output type Digital I/O units FP0-E8RSA FP0-E8XA 8 points Input 8 points FP0-E16XA 16 points Input 16 points Input 4 points Option: Output 8 points Output 4 points FP0-E8YPA (PNP) FP0-E8YTA (NPN) 8 points Output 8 points FP0-E16PA (PNP) FP0-E16TA (NPN) 16 points Input 8 points Output 8 points FP0-E16YPA (PNP) FP0-E16YTA (NPN) 16 points Output 16 points FP0-E16RSA 16 points Input 8 points Output 8 points A maximum of 3 FP0 expansion units can be added to the FPS (Sigma) CPU unit. Analog I/O units Temperature control units Input (12bit): • ±10V, 0–5V, 0–20mA Output (12bit): • ±10V, 0–20mA AC power supply FP0-E32RS 32 points Input 16 points Output 16 points 4–20mA ±10V ± 10V, ± 100mV 0–5V, 0–20mA K, J, T, R type thermocouples can be used• Resolution: 0.1°C• Accuracy: 0.8°C (R type: 3°C)• Temperature range: -100 to 1500°C• Pt100, Pt1000, • Ni1000 Temperature range: • -200 to 500°C Networking units FP0-E32PA (PNP) FP0-E32TA (NPN) 32 points Input 16 points Output 16 points Relay output type Input only type Input 85 to 265V AC Output 24V DC/2,1A Terminal type FPPS24050ED Input 85 to 265VAC Output 24V DC/0,7A Terminal type FP0PSA2
1-channel RS232C type FPG-COM1 2-channel RS232C type FPG-COM2 1-channel RS485 type FPG-COM3 1-channel RS232C + 1-channel RS485 type FPG-COM4 FPS (Sigma) Optimized communication function Masterless communication using the FPS (Sigma) Four types of communication cassettes enable: Efficient connection to serial devices. Transmission speeds of up to 115.2kbits/s. Long transmission distance of up to 1200m. In addition, the green screw terminal is removable for easy wiring. With the RS232C type communications cassette: Efficient connection with other control devices helps to save space! Enables connection to devices with RS232C interface, such as a programmable display panel, image processing device and other devices. When used as a tool port, up to 3 external devices can be connected. A 2-channel type communication cassette is used. With the RS485 type communication cassette: More links than you imagined a compact PLC could achieve (2048 link relays / 256-word link data registers) Can be used to share product type data between different machines. Can be used for interlocking between different machines. Easy wiring between PLCs with twin-core cabling. Even if a station goes into a power-off state, communications between the other stations continue. The failed station can be integrated quickly and smoothly into the network in the event of recurrence. Connection to external devices using RS485 interface Enables connection to external devices, such as temperature controllers or Eco Power Meter, that are equipped with RS485 interface. Transmission speed: Max. 115.2kbits/s. Transmission distance: Max. 1200m. Control is possible using commercially available RS485 devices. Eco Power Meter KW4M Temperature controller, KT4H RS485 RS232C RS232C GT Touch Terminals Link data register Product type data Inspection machine Link data register Product type data Assembly machine Link data register Product type data Process machine
FP∑ (Sigma) Motor driver Motor driver FPS (Sigma) positioning Specially designed for positioning applications Max. 100kHz pulse output performance is now standard. Powerful device capable of linear interpolation and circular interpolation. Pulse output max. 100kHz Because command processing at speeds up to 100kHz is available, high-speed, high-precision positioning is enabled. Along with stepping motor control, the specs also ensure plenty of scope for controlling servo motors. Possible to combine with pulse-train input drivers Single unit enables two-axis control Rapid 0.02ms start (when JOG operation controls are executed) The time taken to execute the JOG operation, from the instant the trigger (execution condition) goes on to the time of pulse output, is 0.02ms and 0.2ms even with trapezoidal control. Control time is reduced even for machines that quickly and repeatedly restart. And there’s more: Smooth acceleration/deceleration You can choose to set either 30 or 60 steps of acceleration/ deceleration. This feature means you can achieve smoother movement during long acceleration/ deceleration periods of stepping motors. The settings are there for a maximum 60 accelaration/ deceleration steps. Support for CW/CCW method Reduce overall costs by designing systems that combine with servo motors and small stepping motors without support for Pulse and Sign method. Linear interpolation and circular interpolation are built in (FPG-C32T2H-A and FPG-C28P2H-A) Interpolation functions enable simultaneous control of two axes. Applications that a compact PLC couldn‘t previously cope with are no longer a challenge. Linear Interpolation Circular Interpolation CW / CCW method Pulse / Sign method
(CH0) Y-axis (CH2) 5000 2000 Pass position P (X 9396, Y -3420) Target position E (X 8660, Y -5000) Current position S (X 5000, Y 8660) Center position O (Xo,Yo) ON OFF 300Hz 0Hz XB (JOG command) Y0 (Pulse) θ Home sensor ON XA ON 2000Hz 100Hz 0Hz 150ms X-axis (CH0) Y-axis (CH2) 5000 2000 Pass position P (X 9396, Y -3420) Target position E (X 8660, Y -5000) Current position S (X 5000, Y 8660) Center position O (Xo,Yo) ON OFF 300Hz 0Hz XB (JOG command) Y0 (Pulse) θ Home sensor ON XA ON 2000Hz 100Hz 0Hz 150ms X-axis (CH0) Y-axis (CH2) 5000 2000 Pass position P (X 9396, Y -3420) Target position E (X 8660, Y -5000) Current position S (X 5000, Y 8660)Center position O (Xo,Yo) ON OFF 300Hz 0Hz XB (JOG command) Y0 (Pulse) θ Home sensor ON XA ON 2000Hz 100Hz 0Hz 150ms X-axis (CH0) Y-axis (CH2) 5000 2000 Pass position P (X 9396, Y -3420) Target position E (X 8660, Y -5000) Current position S (X 5000, Y 8660) Center position O (Xo,Yo) ON OFF 300Hz 0Hz XB (JOG command) Y0 (Pulse) θ FPS (Sigma) positioning High-speed, high precision positioning Home search automatically reverses the motor rotation when Over limit input(+) or Over limit input (-) is input and their searches for the home position or near home position in order to return to it automatically. This refers to an operation in which the motor is rotated only while operation commands are being input. This is used to forcibly rotate the motor using input from an external switch, for instance when making adjustments. Depending on the circumstances, unlimited feeding can be accomplished with the JOG operation in some cases. Linear interpolation Positioning Iocus. Circular interpolation Positioning Iocus. Center-radial setting methods are also available. A control function that automatically defines the continuum of points in a straight line based on only two coordinate positions. Allows points to be smoothly traversed by arced paths for which the user specifies the orientation plane, the radius of curvature, motion path profile and direction of motion. Home position return Pulse output diagram (when the home position proximity input is not used). JOG operation Pulse output diagram. Programming with convenient and easy-to-understand instructions Uses a preset value table for starting speed, target speed, acceleration/deceleration time, and other factors. Easy-to- understand programming is possible since numbers can be specified intuitively. Comes with dedicated instructions for each mode: trapezoidal control, home return, JOG operation, free table operation, linear interpolation, and circular interpolation. Selectable home return mode The home return method may be specified even in situations such as when only a single sensor is being used, depending on the design. When the home position return is completed, a deviation counter clear signal can also be output.
Features
Fast startup of 0.02 or 0.005ms makes cycle time reduction possible. Feedback pulse count function makes output pulse counting from external encoders possible. JOG positioning control supports a wide range of applications. 4 types of S-curve acceleration/deceleration control makes smooth startup and stopping possible: Sine curve, quadratic curve, cycloid curve and cubic curve. FPS (Sigma) positioning expansion units Precise positioning Unit type and product number Type Output type Part number 1-axis type Transistor output type FPG-PP11 2-axis type Transistor output type FPG-PP21 1-axis type Line driver output type FPG-PP12 2-axis type Line driver output type FPG-PP22 The FPS (Sigma) positioning unit can handle simultaneous startup of multiple axes, enabling simultaneous control of linear interpolation and other elements through user programs. Transistor output type (open collector) and line driver output type are available. FPG-PP11 FPG-PP12 FPG-PP21 FPG-PP22
FP3 positioning unit RTEX Configuration example: 16 axes + I/O (256) Pulser input terminal Network port (Transmit) FP dedicated expansion unit (Max. of 4 units in combination with positioning unit) Positioning unit RTEX (Max. 2 units) Control unit FP /FP0 common expansion unit (Max. 3 units) Monitor LEDs Status display Link status Error display Pulser input status Configuration example: 8 axes x 14 modules = 112 axes Master backplane Expansion backplane FP2/FP2SH Positioning unit RTEX Network port (Receive) Pulser input terminal Network port (Transmit) Monitor LEDs Status display Link status Error display Pulser input statusNetwork port (Receive) The RTEX positioning units support Minas A4N network servo drives. A mutually optimized system consisting of PLC and servo drive greatly simplifies installation. Maximum number of control axes: 16 axes. Realization of highly accurate 2-axis circular interpolation, 3-axis linear interpolation and 3-axis spiral interpolation with high-speed 100Mbps communication. With 3 types in the product range, for 2 axes, 4 axes and 8 axes, provides flexible support even for control of small numbers of axes. By using loop wiring Realtime Express* provides high reliability by creating smooth communication conditions with the data flow always in the same direction. * Matsushita Electric Industrial network servo systems System configuration: Specifications: Unit specifications 2-axis type 4-axis type 8-axis type Part number FP∑ (Sigma) / FP2 FPG-PN2AN FPG-PN4AN FPG-PN8AN Positioning control functions Control method PTP Control, Cursor Path (CP) Control Interpolation control 2-axis/3-axis linear interpolation, 2-axis circular interpolation, 3-axis spiral interpolation Control units Pulse/µm/inch/degree Position data 600 points for each axis Backup Parameters and data file can be saved to FROM Acceleration/deceleration method Linear acceleration/deceleration/S-curve acceleration/deceleration Acceleration/deceleration time 0 to 10,000ms (1ms units) different settings for acceleration and deceleration are possible Positioning area (-1,073,741,823 to 1,073,741,823 pulse) increment and absolute specification Speed control functions Supported with JOG operation (free run operation) Origin functions Search method Origin proximity (DOG) search Creep speed Free settings possible Other functions Pulser input operation support Auxiliary output code, auxiliary output contact support Dwell time support Communication specifications Communication speed 100Mbps Cable Commercially available LAN straight cable (shielded category 5e) Connection method Ring method Communication cycle/no. of terminals 0.5ms; max. 8 axes/system (command cycle: 1ms) Transmission distance Between terminals: 60m; total length: 200m Precise positioning FPS (Sigma) RTEX expansion units RTEX multi-axis network servo system
FP¤ control unit that accepts thermistors Example of temperature control with the auto-tuning function only Optimized temperature control Functions convenient for temperature control are built in The control unit with thermistor inputs enables temperature control at low cost Two thermistor inputs, which cost less than thermocouples, can be connected to the FPS (Sigma) unit via thermistor inputs (FPG-C28P2HTM, FPG-C32T2HTM and FPG-C24R2HTM). FPS (Sigma) control unit that accepts thermistors Optimized temperature control with PID and PWM instruction You can easily set multi-stage temperature control and time control usually available only in high performance type temperature controllers. Various FPWIN Pro libraries simplify the programming of closed loop controlled electrical installations and consequently save valuable human resurce costs. The process and temperature control Library NCL-PTC-LIB, for example, includes linear and non-linear controller types such as the P/I/PI/PID controller and two-point / three-point controllers with and without hysteresis. Functions for dead band, interpolation, ramp limiting, dead time and averaging are also included. Using a simple linearization command, measuring the temperature by the thermistor can be programmed easily. Four- and eight-channel type thermocouple input expansion unit Up to three units can be added to each control unit, enabling temperature control of up to 24 channels. Advantages over multiple temperature controllers: Information collection and computer-based storage. On-site error monitoring using programmable display. Significant reduction in total costs. Power supply stabilisation by protecting synchronisation between heater ON and OFF states. Temperature settings can be easily changed using batch function.
PROG. RUN COM.1 S R COM.2 S R X0-7 Y0-7 X8-F Y8-F RUN PROG. ALARM ERROR A C E B D F A C E B D F min. max. FP∑ (Sigma) data memory expansion unit Data capacity expandable up to 256k words Able to store 256k words, this memory unit is well-suited for storing remote monitoring logs. Take advantage of FP S’s (Sigma) memory for manufacturing systems that produce more than one model. With FPS’s (Sigma) memory, you no longer need to download new production data every time you switch manufacturing process. Up to 4 units can be connected to the FP S (Sigma), allowing up to 1024k words to be stored. Item Description Ambient temperature/ humidity 0 to 55°C, 30 to 85% RH (no condensation) Storage temperature/ humidity -20 to +70°C, 30 to 85% RH (no condensation) Vibration resistance 10 to 55Hz, 1 sweep/min., double amplitude of 0.75mm, 10min. on 3 axes Shock resistance 98m/s 2 or more, 4 times on 3 axes Noise immunity 1000V (P-P) with pulse width 50ns, 1µs (using a noise simulator) Basic unit mass Approx. 80g The amount of increase in control unit consumption current 35mA or less (24VDC) (100mA or less (internal 5VDC) Item Description Memory capacity 256k words (1k words x 256 banks) Battery life 5 years or more 5V Power consumption 10 to 55Hz, 1 sweep/min., double amplitude of 100mA or less Number of I/O points Input 16 points FPG-EM1 Programming tool FPWIN Pro Instructions F150 and F151 are necessary for reading from and writing to memory expansion units. Data is read with the F150 instruction. Data is written with the F151 instruction. Performance specifications
FPS (Sigma) Flexible Network Slave units Powerful, modular network units PROFIBUS Plug-in module AFPN-AB6200 DeviceNet Plug-in module AFPN-AB6201 CANopen Plug-in module AFPN-AB6218 Item PROFIBUS DeviceNet CANopen Baud rate Automatic baud rate detection 9.6kbaud to 12Mbaud 125kbps to 500kbps 10kbps to 1Mbps Isolation Galvanically isolated bus electronics Connection types DP-V0: process data is accessed from the PROFIBUS network as cyclical I/O data Cyclic connections• COS (Change of State)• Bit strobe connections• Polled connections• Explicit connections• PDO (Process Data Object) exchange via: Cyclic synchronous• Acyclic synchronous• COS• Timer-driven connections• Maximum inputs/ outputs 76 words altogether for inputs and outputs (in units of 1.2 or 4 words) E.g. for cyclic connec- tions: 128 words in each direction 128 words (for TPDOs and RPDOs) Additional features Diagnostic support UCMM capable• CIP parameter object• Diagnostic support• Diagnostic support Interface DB9F (9-pin D-Sub female) 5-pin terminal block DB9M (9-pin D-sub male) The Flexible Network Slave (FNS) units are powerful, modular network units used together with the programmable controllers FPS (Sigma). By exchanging compact network blocks, you can connect to various networking systems without having to modify your entire hardware platform. The blocks are available for three bus systems: PROFIBUS, DeviceNet and CANopen. Others are planned for the future. Flexible Plug-In Network modules The world’s first in a PLC No special tools are required for mounting. You can mount the blocks in the device at any phase between manufacturer and end customer without having to worry about special protective provisions. Advantages: Wide range of connectivity solutions for FP S (Sigma) and FP2/FP2SH. One PLC hardware platform for several bus systems. Fast reaction on new market trends possible with existing units No additional hardware development needed. You need only to exchange the network block. Very small and compact size. For each network type ready-made function libraries are available for the programming software FPWIN Pro, which can be downloaded from Panasonic Electric Works’ internet homepage. These libraries will drastically shorten the time needed to develop your applications and consequently save valuable human resource costs. They also include a complete online help file and programming examples. In addition, you need the GSD or EDS files which describe how the slave modules communicate with the master module. Also these can be downloaded from the same internet homepage. Free download for FNS-related files: www.panasonic-electric-works.com FNS (Flexible Network Slave) specifications: FPG-FNS
FPS (Sigma) Fieldbus Master Units The optimal network solution for your facility The expansion Fieldbus Master Units (FMU) allow you to integrate FPS (Sigma) PLCs into your network with a maximum degree of flexibility. The units are available for three bus systems: PROFIBUS, DeviceNet and CANopen. Others are planned for the future. FPS FMU PROFIBUS: FPG-DPV1-M FPS FMU DeviceNet: FPG-DEV-M FPS FMU CANopen: FPG-CAN-M Advantages: Wide range of connectivity solutions for FP S (Sigma). One PLC hardware platform for several bus systems. Gateway function between Fieldbus types simply by connecting the corresponding expansion units to the same CPU. One configuration software for various Fieldbus systems: one-time cost, several network types, only one installation necessary, user must only be trained to use one software. The configuration software is integrated in the PLC programming software Control FPWIN Pro: no additional software required on the PC, bus-relevant global variables are automatically generated for the PLC program Fieldbus Master Units (FMU) Library for PROFIBUS, DeviceNet and CANopen can be downloaded free of charge from Panasonic Electric Works’ internet homepage. Control Configurator FM is an add-on software for Control FPWIN Pro and is used to configure and diagnose the FMUs. Part number: AFPS35510 FMU (Fieldbus Master Unit) specifications: Technical data PROFIBUS DP DeviceNet CANopen Bustype RS485 CAN / ISO 11898 Number of slaves 125 63 126 Number of process data 3584 bytes for inputs and 3584 bytes for outputs Bus length 100m (12Mbit/s) 200m (1.5Mbit/s) 400m (500kbit/s) 1km (187.5kbit/s) 100m (500kbit/s) 250m (250kbit/s) 500m (100kbit/s) 40m (1Mbit/s) 500m (100kbit/s) Connection types DP-V0: process data is accessed from the PROFIBUS network as cyclical I/O data Cyclic connections• COS (Change of State)• Bit strobe connections• Polled connections• Explicit connections• PDO (Process Data Object) Exchange via: Cyclic synchronous• Acyclic synchronous• COS• Timer-driven connections• Internal current consumption 450mA 150mA 450mA Connector type DB9F (9-pin D-Sub female) 5-pin terminal block DB9M (9-pin D-Sub male) Weight 95g
FPΣ + S-LINK unit FPG-SL FPS (Sigma) S-Link expansion unit Flexible wire-saving link system S-Link Up to four S-Link units can be attached to one FP S (Sigma) CPU. Each unit supports up to 128 I/O signals over a pair of wires up to a distance of 200m (400m when a booster is used). The combination of input and output point quantities (a total of 128 points max.) can be set by the rotary switch in increments of 32 points. The transmission line connection is realized via a T-branch multi-drop wiring with hook-up connectors. Adding devices is rendered easy and maintenance is easy. FPS (Sigma) + S-Link unit The four-wire cable (two signal wires and two power wires) enables efficient wiring, and the T-branch wirinig enables a flexible connection layout. About 60 types of S-Link input/output devices can be connected to this unit, enabling it to meet diverse I/O needs. In addition, the high transmission voltage (24VDC) and the wide clock width (35µs) provide high noise immunity. Flexible and reliable wiring is available, reducing the wiring work. The control unit automatically recognizes I/O allocation in accordance with the attached S-Link unit position, making the S-Link unit as easy to use as a common expansion I/O device. If the main wire is broken and an input/output device cannot be recognized, then the S-Link unit displays the device number. This function significantly reduces the time required for troubleshooting during an equipment startup check or recovering from on-site problems. Specifications 35 Ms 24VDC Transmission method Bi-directional time-divided multiple signal transmission Synchronization Bit synchronization, frame synchronization Transmission protocol S-Link protocol Transmission line Exclusive flat cable or cabtyre cable Transmission speed 28.5kbps Transmission distance *¹ Main signal wires: Extensible up to 200m (400m when a booster is used) Connection method T-branch multi-drop wiring or multi-drop wiring Number of I/O points 128 points max. (adjustable in encrements of 32 I/O points) *1 For boosters, see the S-Link catalog and manual issued by SUNX Limited.
Can be used as a master station [F145 (Write) and F146 (Read) instructions]. Can easily communicate with temperature controllers, inverters, FP-e and overseas PLCs. Also serves as a slave station. Temperature controller Power meter Inverter Token passing Master/ Slave Master/ Slave Master/ Slave Master/ Slave A multi-master link of up to 99 units can be created. RS232C 2D code reader PD60/65 Eco Power Meter KW4M Temperature controller KT4H RS485 FPS (Sigma) Supports the enhancement of your equipment’s performance Network enhancement Modbus-compatible FPS (Sigma) is compatible with the world‘s de facto standard Modbus* and can serve as both Modbus RTU master and slave, making it ideal for air conditioning or temperature control etc. * Protocol developed by Modicon Inc., an American company Other available applications When 17 or more FPS (Sigma) units need to be linked, you can use the Modbus function instead of MEWNET-W0 to link up to 99 units. Since each FPS (Sigma) unit can be either a master or a slave, a multi-master link can be created by passing a token from a user program. Security enhancement Programs are copy-protected by the upload restriction setting and an eight-character password. The setting to inhibit the uploading of PLC programs to PCs protects your programs from unauthorized copying. (If this setting is released, programs in the PLC are forcibly cleared.) An eight-character password has been adopted. (The conventional four-character password is also available.) Approx. 218 trillion passwords can be set by combining eight alphanumeric characters, making it nearly impossible to crack the password set. Debugging performance enhancement Up to 512 steps can be rewritten simultaneously in RUN mode. This improvement allows efficient program debugging without stopping the operation. New “MEWTOCOL Master” function available The MEWTOCOL master function automatically creates and transmits commands using the Panasonic open protocol MEWTOCOL. This function significantly facilitates serial communications with MEWTOCOL-compatible equipment, such as PD60/65, KT4H and KW4M. FPS (Sigma) can serve as Modbus master or slave
FPS (Sigma) programming and operation with LAN/WAN FP Web-Server main features: Web-Server: PLC data presented as HTML pages Access via standard internet browser HTML entry field for PLC data change Optional password protection Java applet functions library Ajax JavaScript examples available Email: PLC can send emails, also with PLC data attachments Email server access via LAN or Internet dial-up PLC defined or pre-stored mail text RS232C device server: Ethernet ↔ RS232C conversion (MEWTOCOL) Transparent RS232C data tunnelling via Ethernet Programming and visualisation access via Ethernet Modem / Ethernet gateway: FP Web-Server can be dialled up via modem for local or network access One remote gateway for multiple FP Web-Servers in a local Ethernet network Remote password handling Modbus-TCP communication Modbus-TCP server or client for a PLC Modbus-TCP server for multiple PLCs Modbus-TCP server gateway for Modbus-RTU slave unit(s) Modbus-TCP client gateway for any Modbus-RTU master Modbus-TCP master or slave interface for a PLC Other functions: XML file delivery for PLC data exchange Network time server functions IEC60870 communicator Based on the same hardware as the FP Web-Server safe and easy telecontrol with FP-series PLCs using the wide spread IEC60870-5 telecontrol standard is possible. Thus remote process stations can easily be linked to supervisory control systems or telecontrol main stations. The IEC60870 communicator supports both IEC60870-5-101 communication via RS232C or modem and IEC60870-5-104 communication via Ethernet in one module. FP Web-Server advantages: Uses existing intranet, saves wiring Uses standard browser, saves Scada software Remote control Remote monitoring Remote programming Alarm information via email Interface/protocol converter Part number FP Web-Server FPWEB2 Licence to upgrade an FP Web-Server to an IEC60870 communi- cator IEC60870LIS FP Web Configurator Tool FPWEBTOOL2 Specifications Protocols TCP/IP, UDP/IP, SMTP, PPP, NTP, FTP, TELNET, HTTP, MEWTOCOL-COM Number of browsers Up to 64 browsers can be connected to one FP Web-Server Number of emails 4 predefined in FP Web Flash memory 1 programmable in PLC DT memory as ASCII Number of email addresses 4 predefined in FP Web flash memory, 1000 addresses in PLC DT memory, assuming an average of 32 characters are used per email address and that an FP0-T32CP with 16k word memory is used Number of PLC per unit Two PLCs can be connected 3-pin port (port number: 9094) DB8 port (port number: 9095) IP address DHCP or manually set by software Security Password and DIP switch Operating power 24VDC, 75mA (max.) Dimensions 25 x 90 x 60mm (W x H x D) LEDs Power, COM Ethernet connection, COM data exchange Flash memory 512Kbytes Standards fulfilled CE, UL, cUL Wordwide communications The FP Web-Server module connects all FP-series con trollers to the Ethernet. No chan ges to the PLC program are necessary. Simply assign an IP address to the FP Web-Server and connect the PLC to the FP Web-Server via the serial RS232C interface. A standard brow ser, e.g. MS Internet Explorer, can be used for access at the PC. Configuration of the unit is easily done with the FP Web Configurator Tool, which has to be ordered once separately. FPWEB2
expressions. Using alliases names for PLC-independent access on the special data registers, e.g. RTC No. C-34 ST April 4, 2003 Data types supported: 10 of 26 No. C-35 04.04.2003 DS: 10 of 26 Control FPWIN Pro PLC programming software conforming to IEC 61131-3 The most important highlights at a glance: One software for all FP-series PLCs. 5 programming languages (instruction list, ladder diagram, function block diagram, sequential function chart, structured text) available for all PLCs. Program organisation units, task and project management provide clear structure. Reuse of ready-made functions and function blocks saves time for programming and debugging. Online monitoring and diagnostics. Forcing – turning off input and output contacts via the PC. Modem communication for remote programming, service and diagnostics. Extensive comments – online documentation created hand in hand with the program. 6 languages are supported: English, German, French, Italian, Spanish and Japanese. Input and output variables are defined once in the global variable list. Functions can be saved in libraries for future reuse. Navigator with tree representation of called functions provides an overview even for very complex projects. The SFC editor (Sequential Function Chart) allows you to easily visualize processes. Additional window for monitoring and forcing variables. Structuring with selection statements. Using loops for running through incoming data… …or arrays. …or for generating formatted output strings. Using STRING functions for analyzing incoming data… The ST editor (Structured Text) solves complex programming tasks. Special functions for controlling the SFC program from another program. Long variable names make the program self-explanatory. Temporary variables are allocated and released automatically by the compiler. One instruction for different data types (overloaded instructions). Comfortable programming in the graphical LD editor (ladder diagram). FPWIN Pro is the Panasonic programming software developed according to the international standard IEC 61131-3 (for Windows 98, NT V4.0, 2000, ME or XP). This new version is a result of experience gained over many years. We were one of the first PLC manufacturers to offer an IEC 61131-3 programming software, and we are a leading member of the international organisation PLCopen. Multiple address assigment is caught automatically by the compiler. Local variables are allocated automatically by the compiler. Type safe programming using simple or complex data types. Free demonstration disc Part numbers: FPWINPROF: Full version supports all FP-series PLCs FPWINPROS: Small version, supports FP-e, FP0, FP-X and FPS (Sigma)
FPS (Sigma) Specification tables Performance specifications Item Description Type of control unit NPN transistor output type PNP transistor output type Relay output type Part number FPG-C32T2H-A FPG-C32T2HTM FPG-C28P2H-A FPG-C28P2HTM FPG-C24R2H-A FPG-C24R2HTM Number of I/O points No expansion 32 (Input: 16 / Output: 16) 28 (Input: 16 / Output:12) 24 (Input: 16 / Output: 8) With expansion Max. 384 Max. 380 Max. 376 Program memory Built-in Flash ROM (without backup battery) Program capacity 32,000 steps Operation speed 0.32 µs/step, basic instructions Memory for execution External input (X) 1184 points External output (Y) 1184 points Internal relay (R) 4096 points (R0 to R255F) Timer/Counter (T/C) 1024 points 1, 2 / at reset: timer 1008 points (T0-T1007), counter 16 points (C1008-C1023), Timer range is selected by instructions from 1ms, 10ms, 100ms, 1s Counter: 1 to 32,767 counts Link relay (L) 2048 points ¹ Data register (DT) 32,765 words (DT0-DT32,764) ¹ Link data register (LD) 256 words ¹ Index register (I) 14 words (I0-ID) Differential points Unlimited number of points Master control relay points 256 points Labels (JP+LOOP) 256 labels Number of step ladder 1000 stages Number of subroutine 100 subroutines High-speed counter Single-phase: 1ch: 50kHz/2ch: 30kHz/3 or 4ch: 20kHz / Two-phase: 1ch: 20kHz/2ch: 15kHz Pulse output 1 channel: 100kHz / 2 channel: 60kHz PWM output 2 channels, 1.5 to 12.5kHz (at resolution of 1000) / 15.6 to 41.7kHz (at resolution of 100) Pulse catch input 8 points (X0-X7) Interrupt program 9 programs (external 8 points, 1 periodical interrupt point 0.5ms–30s) Self-diagnosis functions Watchdog timer, program syntax checking, etc. Clock/calendar function Year, month, day, hour, minute, second, and day of week 6 Volume input 2 points resolving power 10bits (K0-K1000) Thermistor input 2 points, resolution: 10 bits (0 to 1000) (for C32T2HTM, C24R2HTM and C28P2HTM only) Link functions Computer link (1:1, 1:N) 3, 4 General communication (1:1, 1:N) 3, 4 PLC link 5 Battery life (battery is optional) 220 days or more* (actual usage value: approx. 840 days (25°C) Suggested replacement interval: 1 year Comment storage All kinds of comments, including I/O comments, remarks and block comments, can be stored (without backup battery) Linear/circular interpolution for positioning Available Available Not available Other functions Program edition during run, constant scan, forced I/O, password, floating point real number operation, PID processing instruction, comment memory 328kByte Notes: 1) If a battery is not used, only fixed area is backed up (Counter: C1008-C1023, internal relay: R900-R97F, Data register: DT32710-DT32764). If a battery is used, backup is possible: Area-setting of hold or no-hold is possible by system register. 2) Points can be increased using auxiliary timer. 3) Optional communication cassette (RS232C type) is necessary for 1:1 communication. 4) Optional communication cassette (RS485 type) is necessary for 1:N communication. 5) Optional communication cassette (RS485 type) is necessary. 6) Optional battery is necessary in order to use Clock/Calendar function. Precision calendar timer: at 25°C = 77°F less than 51-second error per month / at 0°C = 32°F less than 119-second error per month / at 55°C = 131°F less than 148-second error per month. *Value applies when no power is supplied at all.
FPS (Sigma) Specification tables Input specifications Insulation method Optical coupler Rated input voltage 24VDC Input voltage range 21.6 to 26.4VDC Rated input current 3.5mA–8mA depends on input no. Input points per common 8 points/common (FPG-C24), 16 points/common (FPG-C32/C28), 32 points/ common (FPG-XY64) Either the positive or negative of input power supply can be connected to terminal Min. ON voltage / Max. OFF current 19.2V / 3mA–6mA depending on input no. Max. ON voltage / Min. OFF current 2.4V / 1.3mA Input impedance 3k–6.8k depends on input no. Response time CPU: Expansion: 1ms or less, 5µs (HSC, pulse catch, interrupt input) 0.2ms (OFF → ON) 0.3ms (ON → OFF) Operating indicator LED Output specifications – relay output type Output type Normally open (1 Form A) Rated control capacity 2A 250VAC, 2A 30VDC (max. 4.5A/common) (resistive load) Output points per common 8 points/common Response time OFF → ON ON → OFF 10ms or less 8ms or less Mechanical life time 20 million operations or more Electrical life time 100,000 operations or more Surge absorber None Operating indicator LED Output specifications – Transistor output type Item FPG-C32 (NPN) FPG-C28 (PNP) Insulation method Optical coupler Output method Open collector Rated voltage range 5 to 24VDC 24VDC Operating load voltage range 4.75 to 26.4VDC 21.6 to 26.4VDC Output points per common 16 points/common 12 points/common Response time OFF → ON For Y0, Y1, Y3, Y4 at 15mA or less: <2µs – For Y2, Y5 and higher: < 0.2ms ON → OFF For Y0, Y1, Y3, Y4 at 15mA or less: <8µs – For Y2, Y5 and higher: < 0.5ms Power supply for driving internal circuit 21.6 to 26.4VDC (70mA) Operating indicator LED Phase fault protection Thermal protection for Y2, Y5 and higher Shock resistance 98m/s2 or more, 4 times on 3 axes Noise humidity 1000V (p-p) with pulse widths 50ns and 1µs Operating condition Free from corrosive gasses and excessive dust
FPS (Sigma) product overview Part numbers FPS (Sigma) control units Product name Part number FPS C28 CPU, 16 inputs, 12 outputs (transistor PNP) FPG-C28P2H-A FPS C32 CPU, 16 inputs, 16 outputs (transistor NPN) FPG-C32T2H-A FPS C24 CPU, 16 inputs, 8 outputs (relay) FPG-C24R2H-A FPS C28 CPU, 16 inputs (+ 2 thermistor inputs) , 12 outputs (transistor PNP) FPG-C28P2HTM FPS C32 CPU, 16 inputs (+ 2 thermistor inputs) , 16 outputs (transistor NPN) FPG-C32T2HTM FPS C24 CPU, 16 inputs (+ 2 thermistor inputs), 8 outputs (relay) FPG-C24R2HTM FPS (Sigma) expansion units (left side expansion) FPS 64-points I/O expansion unit, 32 inputs, 32 outputs (transistor PNP) FPG-XY64D2P-A FPS 64-points I/O expansion unit, 32 inputs, 32 outputs (transistor NPN) FPG-XY64D2T-A FPS memory expansion unit, 256k words FPG-EM1 FPS positioning expansion unit, 1 axis type, transistor output FPG-PP11 FPS positioning expansion unit, 1 axis type, line driver output FPG-PP12 FPS positioning expansion unit, 2 axes type, transistor output FPG-PP21 FPS positioning expansion unit, 2 axes type, line driver output FPG-PP22 FPS positioning expansion unit RTEX, 2 axes type FPG-PN2AN FPS positioning expansion unit RTEX, 4 axes type FPG-PN4AN FPS positioning expansion unit RTEX, 8 axes type FPG-PN8AN FPS PROFIBUS master expansion unit FPG-DPV1-M FPS FNS + PROFIBUS DP slave module FPGFNS + AFPNAB6200 FPS CANopen master expansion unit FPG-CAN-M FPS FNS + CANopen slave module FPGFNS + AFPNAB6218 FPS DeviceNet master expansion unit FPG-DEV-M FPS FNS + DeviceNet slave module FPGFNS + AFPNAB6201 FPS S-Link master expansion unit FPG-SL FPS CC-Link slave expansion unit FPG-CCLS FP0 expansion units (right side expansion) FP0-E8RS, 4 inputs, 4 outputs (relay) FP0-E8RSA FP0-E8X, 8 inputs FP0-E8XA FP0-E8YP, 8 outputs (transistor PNP) FP0-E8YPA FP0-E8YT, 8 outputs (transistor NPN) FP0-E8YTA FP0-E16RS, 8 inputs, 8 outputs (relay) FP0-E16RSA FP0-E16P, 8 inputs, 8 outputs (transistor, PNP) FP0-E16PA FP0-E16T, 8 inputs, 8 outputs (transistor, NPN) FP0-E16TA FP0-E16X, 16 inputs FP0-E16XA FP0-E16YP, 16 outputs (transistor PNP) FP0-E16YPA FP0-E16YT, 16 outputs (transistor NPN) FP0-E16YTA FP0-E32PA, 16 inputs, 16 outputs (PNP) FP0-E32PA FP0-E32RS, 16 inputs, 16 outputs (relay) FP0-E32RS FP0-E32T 16 inputs, 16 outputs (NPN) FP0-E32T FP0-A21A, 2 analog inputs, 1 analog output FP0-A21A FP0A04V, 4 analog outputs, -10 to 10V FP0-A04V FP0-A04I, 4 analog outputs, 4 to 20mA FP0-A04I FP0-A80A, 8 analog inputs FP0-A80A FP0 thermocouple unit, 4 inputs FP0-TC4 FP0 thermocouple unit, 8 inputs FP0-TC8 FP0 RTD input unit, 6 inputs FP0-RTD6 FP Web-Server FPWEB2
FPS (Sigma) product overview AC power supply FP0 AC power supply, 24VDC, 0.7A FP0-PSA2 FP Power supply, 24VDC, 2.1A FPPS24050ED FPS (Sigma) accessories Product name Part number FPS 1 channel, RS232C type communication cassette FPG-COM1 FPS 2 channels, RS232C type communication cassette FPG-COM2 FPS 1 channel, RS485 type communication cassette FPG-COM3 FPS 2 channels, RS232C & RS485 type communication cassette FPG-COM4 FPS battery, for memory backup & clock functions AFPG804 FPS power supply cable, 1m AFPG805 High capacity battery holder AFPG807 FP memory loader, for transfer of programs without a PC or memory unit (data clear type) AFP8670 FP memory loader, for transfer of programs without a PC or memory unit (data hold type) AFP8671 Software FPWIN Pro PLC programming software, small version for FP-e, FP0, FPS (Sigma) and FP-X with English manual FPWINPROSEN5 with German manual FPWINPROSDE5 with French manual FPWINPROSFR5 FPWIN Pro PLC programming software, full version for all FP-series PLCs with English manual FPWINPROFEN5 with German manual FPWINPROFDE5 with French manual FPWINPROFFR5 FP OPC server software with one license AFPS03510D FP OPC Server license AFPS03517D FP Data Analyzer software tool to read and display PLC data AFPS04510D Control configurator FM, configuration software for FPS (Sigma) FMU AFPS35510 Configurator PM software tool for FPS (Sigma) positioning units RTEX AFPS66510 PCWAY data monitoring, logging and setting software based on Microsoft Excel AFW10031 CommX software with USB port dongle AFW20031 USB port dongle for CommX and PCWAY AFW1033
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