FCM400 XPPOWER | Alldatasheet

Document overview

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Technical content

  • Integral Low Noise Fan
  • 400 W Output Power
  • 600 W Peak Rating 500 ms
  • Screw Terminals
  • Class B Conducted Emissions
  • 5 V Standby Rail
  • 80 V - 275 VAC Input Operation
  • IT & Medical Safety Approvals
  • Remote On/Off & Power Fail Signal as Standard The FCM400 AC-DC power supply provides upto 400 W continuous and 600 W peak output power for up to 0.5 seconds. FCM400 can be easily integrated into a wide range of both industrial and medical applications. A low noise fan allows quiet ope ration at full power from -10 ºC to 50 ºC and 50% power at +70 ºC. The unit comprises of a main output with voltages from 12-48 VDC and a peripheral output providing a 5 VDC standby supply which can be utilitsed with the signals and control features of the unit to provide detection of loss of AC input and remote on/off c ontrol.

xppower.com Input Characteristics Characteristic Minimum Typical Maximum Units Notes & Conditions Input Voltage - Operating 80 115/230 275 VAC Derate output power <90 VAC. See fig 1. Power fail signal cannot be used <90 VAC. Input Frequency 47 50/60 63 Hz Power Factor >0.9 EN61000-3-2 class A compliant Input Current - No Load 0.11/0.15 A 115/230 VAC Input Current - Full Load 4.1/2.1 A 115/230 VAC Inrush Current 60 A 230 VAC, 25 şC Earth Leakage Current 100/165 260 μA 115 VAC 60 Hz/230 VAC 50 Hz (T yp), 264 VAC/60 Hz (Max.) Input Protection F10 A/250 V internal fuse in both line and neutral Output Characteristics Characteristic Minimum Typical Maximum Units Notes & Conditions Output Voltage - V1 12 48 VDC See Models and Ratings table Initial Set Accuracy ±0.5 (V1) , ±5 (V2) % 50% load, 115/230 VAC Output Voltage Adjustment ±10 % V1 only via potentiometer. See mech. details (page 11). Minimum Load 0 A Start Up Delay 1 s 230 VAC full load (see fig.2) Hold Up Time 20 35 ms 90 VAC full load (see fig.3) Drift ±0.2 % After 20 min warm up Line Regulation ±0.5 % 90-264 VAC Load Regulation ±1 (V1) , ±5 (V2) % 0-100% load. T ransient Response - V1 4 % Recovery within 1% in less than 500 μs for a 50-75% and 75-50% load step Over/Undershoot - V1 5 % Ripple & Noise 0.5 1 (V1), 2 (V2) % pk-pk 20 MHz bandwidth (see fig.4 & 5) Overvoltage Protection 115 140 % Vnom DC. Output 1 only, recycle input to reset Overload Protection 150 165 % I nom Output 1 only, auto reset (see fig.6) Short Circuit Protection Continuous (see fig. 6) T emperature Coefficient 0.05 %/˚C Overtemperature Protection °C Auto recovery - temperature of main transformer Models and Ratings Output Power Output Voltage V1 Output Current V1 Standby Supply V2 Model Number P nom P peak (1) I nom I peak (1) 400 W 600 W 12.0 VDC 33.3 A 50 A 5.0 V/0.5 A FCM400PS12 400 W 600 W 15.0 VDC 26.6 A 40 A 5.0 V/0.5 A FCM400PS15 400 W 600 W 24.0 VDC 16.6 A 25 A 5.0 V/0.5 A FCM400PS24 Notes: 1. Peak duration is 500 ms max, average power must not exceed 400 W.

xppower.com Start Up Delay From AC Turn On Figure. 2 V1 & V2 start up example from AC turn on (1.5 s) Hold Up Time From Loss of AC Figure 3 V1 hold up example at 400 W load with 90 VAC input (42 ms) AC AC Figure. 1 400 360 300 320 540 80 85 275 Input Voltage (VAC) Peak Power Availability Output Power (W) 600 90 264 Input Voltage Derating

xppower.com Xxxxxxxxxx General Specifications Characteristic Minimum Typical Maximum Units Notes & Conditions Efficiency 87 % Full load (see fig.7 & 8 ) Isolation: Input to Output Input to Ground Output to Ground

4000 VAC

1500 VAC

500 VAC

Switching Frequency 70 / 65 kHz PFC / Main Converter. Power Density 13.9 W/in Mean Time Between Failure 236 kHrs MIL-HDBK-217F , Notice 2 +25 °C GB Weight 1.8 (800) lb (g) Efficiency Versus Load 40% 50% 60% 70% 80% 90% 100% 10 20 30 40 50 60 70 80 90 100 Efficiency Load (%) 230Vac input 40% 50% 60% 70% 80% 90% 100% 10 20 30 40 50 60 70 80 90 100 Efficiency Load (%) 230VAC input Figure 7 FCM400PS12 Figure 8 FCM400PS24

V1 warning time example at Power Fail signal 230 VAC 400 W load (31 ms) xppower.com Signals Power Fail Figure 9 Pin 7 CON 8 Power Fail Collector Power Fail Emitter Pin 8 CON 8 POWER SUPPLY Transistor On (<0.8 V): Input & Output Not OK Transistor Off (>4.5 V): Input & Output OK 2K2

5 V Standby Rtn

Pin 1, 3 & 5 CON 8 Pin 2, 4 & 6 CON 8

5 V Standby

Characteristic Notes & Conditions Signals Power Fail Uncomitted opto isolated transistor, normally off when AC is good (see fig.9 - 11) Provides ≥ 5 ms (typically 20-30ms) warning of loss of output from AC failure Remote On/Off (Inhibit/Enable) Uncommited isolated optocoupler diode, powered diode inhibits the supply (see fig.12-17) Standby Supply V2 Isolated 5 V/0.5 A supply, always present when AC supplied.

xppower.com Signals Remote On/Off (Inhibit/Enable) Inhibit Hi Pin 10 CON 8 POWER SUPPLY Signal Connector Inhibit Lo Pin 9 CON 8 2, 4 & 6 CON 8 Logic GND Pin 1, 3 & 5 CON 8 5 mA 8 V Max Figure 12 Inhibit (Hi) Figure 13 Inhibit (Lo) Figure 14 Example of outputs switching off when Inhibit (Lo) configuration used & switch closed Inhibit

8 V Max

Pin 2, 4 & 6 CON 8 Logic GND Pin 1, 3 & 5 CON 8 5 mA CON 8 Figure 15 Example of outputs switching on when Inhibit (Lo) configuration used & switch open Inhibit

Characteristic Minimum Typical Maximum Units Notes & Conditions Operating T emperature -10 +70 şC Derate linearly from +50 şC at 2.5%/şC to 50% at 70 şC. See fig.18. Warm up T emperature 20 Minutes Storage T emperature -40 +85 şC Cooling Forced cooled via low noise intregal fan Humidity 5 95 %RH Non-condensing Operating Altitude 3000 m Shock 3 x 30 g/11 ms shocks in both +ve & -ve directions along the 3 orthogonal axis, total 18 shocks. Vibration Single axis 10-500 Hz at 2 g x 10 sweeps xppower.com Xxxxxxxxxx Inhibit Hi Pin 10 CON 8 POWER SUPPLY Signal Connector Inhibit Lo Pin 9 CON 8 Pin 2, 4 & 6 CON 8 Logic GND Pin 1, 3 & 5 CON 8 5 mA Inhibit Hi Pin 10 CON 8 POWER SUPPLY Pin 1, 3 & 5, CON 8 Inhibit Lo Pin 9 CON 8 Pin 2, 4 & 6 CON 8 Logic GND 5 mA Signal Connector Figure 16 Enable (Hi) Figure 17 Enable (Lo) Remote On/Off (Inhibit/Enable) XxxxxxxxxxSignals Notes 1. At AC switch on the output (VI) may momentarily rise when the unit is disabled using the 5 V standby in conjunction with the Remote On/Off function.

xppower.com Electromagnetic Compatibility - Immunity Phenomenon Standard Test Level Criteria Notes & Conditions Low Voltage PSU EMC EN61204-3 High severity level as below Harmonic Current EN61000-3-2 Class A Radiated EN61000-4-3 3 A EFT EN61000-4-4 3 A Surges EN61000-4-5 Installation class 3 A Conducted EN61000-4-6 3 A Dips and Interruptions EN61000-4-11 Dip: 30% 10 ms A Dip: 60% 100 ms B Dip: 100% 5000 ms B EN60601-1-2 (EN61000-4-11) Dip: 30% 500 ms A Dip: 60% 100 ms A Requires load derating to approx TBA% with 100 VAC input. Dip: 100% 10 ms A Int.: >95% 5000 ms B Figure 18 Derating Curve 400 300 100 200 500 -10 0 50 Ambient Temperature (°C) Peak Power Availability Output Power (W) 600 10 40 60 70 Electromagnetic Compatibility - Emissions Phenomenon Standard Test Level Criteria Notes & Conditions Conducted EN55011/22 Class B Radiated EN55011/22 Class A Voltage Fluctuations EN61000-3-3

xppower.com Safety Agency Approvals Equipment Protection Class Safety Standard Notes & Conditions Class I IEC60950-1:2005 Ed 2 & IEC60601-1 Ed 3 See safety agency conditions of acceptibility for details Safety Agency Safety Standard Category CB Report UL Cert #US/15598/UL, IEC60950-1:2005 Ed 2 Information T echnology UL UL File #E139109-A43-UL, UL60950-1 (2007), CSA 22.2 No.60950-1-07 Ed 2 Information T echnology TUV TUV Certificate # B 10 09 57396 081, EN60950-1/A11 2009 Information T echnology CE LVD Safety Agency Safety Standard Category CB Report Certificate #US/17946/UL, IEC60601-1 Ed 3 Including Risk Management Medical UL UL File # E146893, ANSI/AAMI ES 60601-1:2005 & CSA C22.2 No. 60601-1:08 Medical TUV EN60601-1:2006 Medical Means of Protection Category Primary to Secondary 2 x MOPP (Means of Patient Protection) IEC60601-1 Ed 3Primary to Earth 1 x MOPP (Means of Patient Protection)

xppower.com Xxxxxxxxxx 07-Nov-11 Mechanical Details OUTPUT VOL TAGE ADJUSTMENT OUTPUT TERMINALS M4 SCREWS IN 2 POSITIONS. TORQUE TO 90 cNm Max. SIGNALS CONNECTOR CON8 10-WAY JST -BIOB-PDHSS OUTPUT TERMINALS ALLOW CONNECTION FROM EITHER TOP OR SIDE 6.00 ±0.02 (152.4 ±0.5) 1.93 ±0.02 (49.0 ±0.5) 4.00 ±0.02 (101.6 ±0.5) 0.96 (24.3) 2.10 (53.4) 3.35 (85.0) INPUT CONNECTOR Pin 9 NOT INCLUDING OUTPUT TERMINAL SCREWS HEIGHT INCLUDES EMBOSSED FAN COVER Pin 10 Pin 1Pin 2 M3 MOUNTING HOLES (IN 2 POSITIONS). MAX. PENETRATION BY SCREW TO BE 3.5mm FROM OUTSIDE FACE OF CHASSIS 3.94 (100.0) 2.95 (75.0) 0.52 (13.3) 1.03 (26.2) M3 MOUNTING HOLES (IN 4 POSITIONS). MAX. PENETRATION BY SCREW TO BE 2.5mm FROM BOTTOM FACE OF CHASSIS 1. Dimensions shown in inches (mm). T olerance: ±0.02 (±0.5) 2. Weight: 1.8 lb (800g). Notes Pin 1 Line Pin 2 Neutral Pin 3 Earth J1 mates with T yco MTA-156 & 5L-156 product lines Signals Connector CON 8 1 5 V Standby Return 2 5 V Standby 3 5 V Standby Return 4 5 V Standby 5 5 V Standby Return 6 5 V Standby

7 Power Fail (Collector)

8 Power Fail (Emitter)

9 Remote On / Off (Cathode)

10 Remote On / Off (Anode)

Mating plug: JST p/n PHDR-10VS Contact: 26-22 AWG JST p/n SPHD-001T -P0.5