ECS25 XPPOWER | Alldatasheet
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Technical content
EC S 25,45 & 60 S eries
- IT & Medical Safety Approvals
- Very Small 2.0” x 3.0” Format
- Low Standby Power
- 25, 45 & 60 W - Convection Cooled Rating s
- High Convection Cooled Power Density up to 9.5 W/in
- Class I & Class II Installations
- -20 ºC to +70 ºC Operation
- Low Earth Leakage Current
- 3 Year Warranty The ECS25, 45 & 60 Series has been designed to minimise the no load power consumption and maximise efficiency in order to facilitate equipment design to the latest environmental legislation. Approved for Class I and Class II applications, this range of single output AC-DC power supplies feature very high convection cooled power density in an industry leading 2” x 3" (51.0 mm x 76.2 mm) footprint. The very low profile, 1U compatible supplies meet EN55011/22 Level B conducted emissions with low earth leakage currents of 80 µA at 115 VAC or 160 µA at 230 VAC. Making these switchers ideal for industrial, IT and medical applications. The series has single output versions from 5 V to 48 VDC, adjustable by ±10%. They are dual-fused for compliance with IEC60601-1 and efficiency up to 89%, so minimal excess heat is generated. They will deliver up to 60 W of power at +50 °C and up to +70 °C with derating.
xppow er.com Input C haracteristics C haracteristic M inim um Typical M axim um U nits N otes & C onditions Input Voltage - O perating 8 0 115 /230 264 VA C D erate output pow er < 9 0 VA C . See fig. 1 Input Frequency 47 5 0/60 400 H z A gency approval 47-63 H z P ow er Factor >0.5 230 VA C , 100% load EN61000-3-2 class A com pliant Input C urrent - No Load 0.01/0.02 A 115 /230 VA C Input C urrent - Full Load 0.45 /0.25 0.75 /0.45 0.9 5 /0.60 A 115 /230 VA C - EC S25 115 /230 VA C - EC S45 115 /230 VA C - EC S60 Inrush C urrent 40 A 230 VA C cold start, 25 °C No Load Input P ow er 0.3 0.5 W 115 /230 VA C Earth Leakage C urrent 8 0/160 260 µA 115 /230 VA C /5 0 H z (T yp.), 264 VA C /60 H z (M ax.) 0.6/1.2 m A 115 /230 VA C /400 H z Input P rotection T3.15 A /25 0 V internal fuse in both line and neutral O utput C haracteristics C haracteristic M inim um Typical M axim um U nits N otes & C onditions O utput Voltage - V1 5 .0 48 VD C See M odels and R atings table Initial Set A ccuracy ±1 % 5 0% load, 115 /230 VA C O utput Voltage A djustm ent ±10 % Via potentiom eter. See m ech. details (page 9 ) M inim um Load 0A Start U p D elay 1s 230 VA C full load (see fig.2) H old U p Tim e 16 m s 115 VA C full load (see fig.3) D rift ±0.2 % A fter 20 m in w arm up Line R egulation ±0.5 % 9 0-264 VA C Load R egulation ±1 % 0-100% load. T ransient R esponse - V1 4% R ecovery w ithin 1% in less than 5 00 µs for a 5 0-75 % and 75 -5 0% load step O ver/U ndershoot - V1 3% See fig.4 R ipple & Noise 1 % pk-pk 20 M H z bandw idth (see fig.5 & 6) O vervoltage P rotection 115 140 % Vnom D C . O verload P rotection 110 200 % I nom A uto reset (see fig.7) Short C ircuit P rotection C ontinuous, trip & restart (hiccup m ode) T em perature C oefficient 0.05 %/˚C O vertem perature P rotection °C Not fitted M odels and R atings N otes: 1. For covered versions, add suffix ‘-C ’ to m odel num ber. Not suitable for use in class II installations, derate output by 20% w ith cover. O utput Pow er - C onvection C ooled O utput Voltage V1 M ax O utput C urrent M odel N um ber (1) 25 W 12.0 VD C 2.08 A EC S25 U S12 25 W 15 .0 VD C 1.67 A EC S25 U S15 25 W 24.0 VD C 1.04 A EC S25 U S24 25 W 48 .0 VD C 0.5 2 A EC S25 U S48 30 W 5 .0 VD C 6.00 A EC S45 U S05 45 W 12.0 VD C 3.75 A EC S45 U S12 45 W 15 .0 VD C 3.00 A EC S45 U S15 45 W 24.0 VD C 1.9 0 A EC S45 U S24 45 W 48 .0 VD C 0.9 5 A EC S45 U S48 40 W 5 .0 VD C 8 .00 A EC S60U S05 ( 60 W 12.0 VD C 5 .00 A EC S60U S12 60 W 15 .0 VD C 4.00 A EC S60U S15 60 W 24.0 VD C 2.5 0 A EC S60U S24 60 W 48 .0 VD C 1.25 A EC S60U S48 1. For covered versions, add suffix ‘-C ’ to m odel num ber or order part num ber EC S25-60 C O VER K IT for standalone cover. N ot suitable for use in class II installations, derate output pow er by 20% w ith cover. N otes
xppow er.com Xxxxxxxxxx G eneral Specifications C haracteristic M inim um Typical M axim um U nits N otes & C onditions Efficiency 8 7 % Full load (see fig.8 & 9 ) Isolation: Input to O utput Input to G round O utput to G round
4000 VA C
Sw itching Frequency 65 kH z P ow er D ensity 7 .9 W /in 3 M ean Tim e B etw een Failure 1072 kH rs M IL-H DB K -217F , Notice 2 +25 °C G B
660 M IL-H DB K -217F , Notice 2 +5 0 °C G B
W eight 0.22 (100) lb (g) Efficiency Versus Load 76 % 78 % 80 % 82 % 84 % 86 % 88 % 0% 20 %4 0 % 60 %8 0 % 10 0% % of Output L oad Eff iciency 74% 76% 78% 80% 82% 84% 86% 88% 90% 0% 20 %4 0 % 60 % 80 % 100 % Outpu t Load Eff iciency Figure 8 EC S45U S12 at 2 30 VA C Figure 9 EC S45U S48 at 2 30 VA C
xppow er.com Xxxxxxxxxx Environm ental C haracteristic M inim um Typical M axim um U nits N otes & C onditions O perating T em perature -20 +70 °C D erate linearly from +5 0 °C at 2.5 %/°C to 5 0% at 70 °C . (See fig.10 & Therm al C onsiderations) Storage T em perature -40 +8 5 °C C ooling C onvection cooled, see fig.10 & Therm al C onsiderations H um idity 5 9 5 %R H Non-condensing O perating A ltitude 3000 m Shock 3 x 30 g/11 m s shocks in both +ve & -ve directions along the 3 orthogonal axis, total 18 shocks. Vibration Three axis 5 -5 00 H z at 2 g x 10 sw eeps Electrom agnetic C om patibility - Im m unity Phenom enon Standard Test Level C riteria N otes & C onditions Low Voltage P SU EM C EN61204-3 H igh severity level as below H arm onic C urrent EN61000-3-2 C lass A R adiated EN61000-4-3 3A EFT EN61000-4-4 3A Surges EN61000-4-5 Installation class 3 A C onducted EN61000-4-6 3A D ips and Interruptions EN61000-4-11 D ip: 30% 10 m s A D ip: 60% 100 m s B D ip: 100% 5 000 m s B EN60601-1-2 D ip: 30% 5 00 m s A D ip: 60% 100 m s A Load derating w ith 115 VA C input (typically 45 % derate dependant on m odel & load) D ip: 100% 10 m s A Int.: >9 5 % 5 000 m s B Figure 10 D erating C urve 264 -20 Ambient Temperature (º C) Output Power (%) 100 50 7
M echanical D etails - EC S2 5 xppow er.com Electrom agnetic C om patibility - Em issions Phenom enon Standard Test Level C riteria N otes & C onditions C onducted EN5 5 011/22 C lass B R adiated EN5 5 011/22 C lass B EC S25 C lass A EC S45 /EC S60 Voltage Fluctuations EN61000-3-3 Safety A gency A pprovals Safety A gency Safety Standard C ategory C B R eport IEC 609 5 0-1:2005 Ed 2 Inform ation T echnology U L U L609 5 0-1 (2007), C SA 22.2 No.609 5 0-1-07 Ed 2 Inform ation T echnology TU V EN609 5 0-1:2006 Inform ation T echnology C E LVD Safety A gency Safety Standard C ategory C B R eport IEC 60601-1 Ed 3 Including R isk M anagem ent M edical U L A NSI/A A M I ES60601-1:2005 & C SA C 22.2, No.60601-1:08 M edical TU V EN60601-1/A 12:2006 M edical Equipm ent Protection C lass Safety Standard N otes & C onditions C lass I & C lass II IEC 609 5 0-1:2005 Ed 2 & IEC 60601-1 Ed 2 See safety agency conditions of acceptibility for details .95 [24.2] .14 [3.6] SMD HEIGHT 2.75 [69.8] 1.75 [44.4] 4X Ø .156 [3.96] MOUNTING HOLES Ø .312 [7.92] CLEARANCE TOP AND BOTTOM .25 FASTON GROUND TAB 1.65 [41.8] 1.31 [33.3] 3.00 [76.2] 2.00 [50.8] .27 [7.0] .20 [5.1] C5 C18 N otes 1. A ll dim ensions in inches (m m ). 2. W eight 0.22 lbs (100 g) J 1 m ates w ith M olex H ousing P N 09 -5 0-1031, J 2 m ates w ith M olex H ousing P N 09 -5 0-1041 and both w ith M olex Series 5 19 4 C rim p T erm inals In put C onnector J1 M olex PN 0 9-65-2 0 38 P in 1 Line P in 2 Neutral 0.25 ” Faston Earth In put C onnector J2 M olex PN 0 9-65-2 0 48 P in 1 +V1 P in 2 +V1 P in 3 RTN P in 4 RTN M eans of Protection C ategory P rim ary to Secondary 2 x M O P P (M eans of P atient P rotection) IEC 60601-1 Ed 3 P rim ary to Earth 1 x M O P P (M eans of P atient P rotection) Secondary to Earth 1 x M O P P (M eans of P atient P rotection)
M echanical D etails - EC S45U S0 5 xppow er.com N otes 1. A ll dim ensions in inches (m m ). 2. W eight: 0.22 lbs (100 g) W eight: 2.20 lbs (1000 g) D im ensions show n in inches (m m ). J 1 m ates w ith M olex H ousing P N 09 -5 0-1031, J 2 m ates w ith M olex H ousing P N 09 -5 0- 1041 and both w ith M olex Series 5 19 4 C rim p T erm inals In put C onnector J1 M olex PN 0 9-65-2 0 38 P in 1 Line P in 2 Neutral 0.25 ” Faston Earth In put C onnector J2 M olex PN 0 9-65-2 0 48 P in 1 +V1 P in 2 +V1 P in 3 RTN P in 4 RTN J 1 m ates w ith M olex H ousing P N 09 -5 0-1031, J 2 m ates w ith M olex H ousing P N 09 -5 0- 1041 and both w ith M olex Series 5 19 4 C rim p T erm inals In put C onnector J1 M olex PN 0 9-65-2 0 38 P in 1 Line P in 2 Neutral 0.25 ” Faston Earth In put C onnector J2 M olex PN 0 9-65-2 0 48 P in 1 +V1 P in 2 +V1 P in 3 RTN P in 4 RTN .14 [3.6] SMD HEIGHT LIMIT 2.75 [69.9] 1.75 [44.5] 4X Ø .156 [3.96] MOUNTING HOLES Ø .312 [7.92] CLEARANCE TOP AND BOTTOM .25 FASTON GROUND TAB 1.58 [40.3] 1.30 [33.0] 3.00 [76.2] .28 [7.0] .20 [5.1] 1.05 [26.7] 2.00 [50.8] XP C18 .95 [24.2] .14 [3.6] SMD HEIGHT 2.75 [69.9] 1.75 [44.5] 4X Ø .156 [3.96] MOUNTING HOLES Ø .312 [7.92] CLEARANCE TOP AND BOTTOM .25 FASTON GROUND TAB 1.65 [41.8] 1.31 [33.3] 3.00 [76.2] 2.00 [50.8] .28 [7.0] .20 [5.1] XP C5 C18 EC S45U S other m odels
xppow er.com M echanical D etails - EC S60 J 1 m ates w ith M olex H ousing P N 09 -5 0-1031 J 2 m ates w ith M olex H ousing P N 09 -5 0-1041 and both w ith M olex Series 5 19 4 C rim p T erm inals In put C onnector J1 M olex PN 0 9-65-2 0 38 P in 1 Line P in 2 Neutral 0.25 ” Faston Earth O ut put C onnector J2 M olex PN 0 9-65-2 0 48 P in 1 +V1 P in 2 +V1 P in 3 RTN P in 4 RTN 1.05 (26.7) 0.14 (3.5) Components may extend beyond edge of PCB by 0.04 (1.0) J2 1 1.62 (41.1) 1.30 (33.0) 0.20 (5.1) C5 C18 0.28 (7.1) A A 4 x ø0.156 (3.96) mounting holes ø3.12 (7.92) clearance top and bottom 3.00 (76.2) 1.75 (44.4) 0.12 (3.18) 2.00 (50.8) 2.75 (69.8) 0.12 (3.1) Mounting points A should be connected together for optimum EMI performance 0.25 faston ground tab N otes 1. A ll dim ensions in inches (m m ). 2. W eight: 0.22 lbs (100 g)
xppow er.com Xxxxxxxxxx Xxxxxxxxxx Therm al C onsiderations In order to ensure correct and reliable operation of the PSU in the most adverse conditions permitted in the end-use equipment, the temperature of the components listed in the table below must not be exceeded. See mechanical drawings for component locations. Temperature should be monitored using K type thermocouples placed on the hottest part of the component (out of any direct air flow). Tem perature M easurem ents (A m bient ≤ 50 ºC ) C om ponent M ax Tem perature ºC T1 120 °C Q 1 110 °C C 5 105 °C C 18 105 °C C overed Version - A ll m odels 1.40 (35.6) 0.70 (17.79) 1.23 (31.28) 0.22 (5.7) 3.48 (88.4) 3.03 (76.9) 1 4 OUTPUT CONNECTOR 12 J1 INPUT CONNECTOR .25[0.6]FAST-ON GROUND TERMINAL TOP VIEW 0.63 (16.0) 0.22 (5.7) 1.26 (32.0) 2.52 (64.0) 3.031 [76.99] BOTTOM VIEW 4X M3 X 0.5 THD 0.16 [4.0] MAX SCREW PENETRATION 4X M3 X 0.5 THD 0.16 [4.0] MAX SCREW PENETRATION 2 4 M ar 16