ECP180 XPPOWER | Alldatasheet
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The ECP180 series has been designed to minimise no load power consumption and maximise efficiency facilitating equipment design to meet the latest environmental legislation and minimising power loss and heating within equipment enclosures. Approved for medical and ITE applications, this range of single output AC/DC power supplies are packaged in an ultra-low profil e 1” height with a foot print of just 2.0” by 4.0”. The ECP180 series is suitable for for us in both class I and class II applicati ons. The ECP180 provides up to 180W force-cooled or 120W convection-cooled leading to very high power densities of 22W/in 3 or 15W/in3 respectively. A 12V, 500mA fan supply is included in the design. The power supply contains two fuses and low leakage currents as required by medical applications and is safety approved to oper ate in a 70 °C ambient. The low profile and safety approvals covering ITE and medical standards for both class I and class II applications along with conducted emissions meeting EN55011/22 level B allow the versatile ECP180 series to be used in a vast range of applications.
- Low 1”Profile
- High Power Density
- 2.0”by 4.0” Footprint
- 120W Convection-cooled Rating
- 180W Force Cooled Rating
- Medical & ITE Approvals
- Class I and Class II Applications
- High Efficiency, up to 94%
- Less than 0.5W No Load Input Power
- Built-In Fan Supply
- Low Earth Leakage Current
- 5000m Operating Altitude ECP180 Series POWERGREEN
Characteristic Minimum Typical Maximum Units Notes & Conditions Input Voltage - Operating 85 115/230 264 VAC Derate output from 120 W at 100 VAC to 110 W at 90 VAC and 100 W at 85 VAC when convection-cooled Input Frequency 47 50/60 63 Hz Agency approval 47-63 Hz Power Factor >0.9 230 VAC, 100% load EN61000-3-2 class A EN61000-3-2 class C > 145W Input Current - Full Load 1.8/0.9 A 115/230 VAC Inrush Current 80 A 230 VAC cold start, 25 °C Earth Leakage Current 85/150 230 µA 115/230 VAC/50 Hz (Typ.), 264 VAC/60 Hz (Max.) No Load Input Power 0.5 W Input Protection F3.15 A/250 V Internal fuse fitted in line and neutral. Output Characteristics Characteristic Minimum Typical Maximum Units Notes & Conditions Output Voltage - V1 12 48 VDC See Models and Ratings table Initial Set Accuracy ±1 % 50% load, 115/230 VAC Minimum Load 0 A Start Up Delay 2 s 115/230 VAC full load. See fig. 3 & 4. Hold Up Time 10 17/11 ms Min at full load, 115 VAC. Typical at 120W/180W Drift ±0.02 % After 20 min warm up Line Regulation ±0.5 % 90-264 VAC Load Regulation ±0.5 % 0-100% load Transient Response 4 % Recovery within 1% in less than 500 µs for a 50-75% and 75-50% load step Over/Undershoot 4 % Full Load Ripple & Noise 1 % pk-pk 20 MHz bandwidth & 10 µF electrolytic capacitor in parallel with 0.1 µF ceramic capacitor, See fig. 6. Overvoltage Protection 110 140 % Vnom, recycle input to reset Overload Protection 110 160 % I nom See fig. 1. Short Circuit Protection Trip and Restart See fig. 2. Temperature Coefficient 0.02 %/ ° C Overtemperature Protection ° C Measured Internally, Auto Resetting Models and Ratings Notes: 1. Requires 10 CFM. 2. Measured with 20 MHz bandwidth and 10 μF electrolytic capacitor in parallel with 0.1 μF ceramic capacitor 3. Minimum average efficiencies measured at 25%, 50%, 75% & 100% of 180 W load and 230 VAC input. Output Voltage Output Current Ripple and Noise pk-pk(2) Fan Output Efficiency(3) Model Number(4) Convection-cooled Forced-cooled(1) 12.0 V 10.00 A 15.00 A 120 mV 12 V/0.5 A 92% ECP180PS12 15.0 V 8.00 A 12.00 A 150 mV 12 V/0.5 A 92% ECP180PS15 24.0 V 5.00 A 7 .50 A 240 mV 12 V/0.5 A 93% ECP180PS24 28.0 V 4.30 A 6.43 A 280 mV 12 V/0.5 A 93% ECP180PS28 36.0 V 3.33 A 5.00 A 360 mV 12 V/0.5 A 94% ECP180PS36 48.0 V 2.50 A 3.75 A 480 mV 12 V/0.5 A 94% ECP180PS48 xppower.com
xppower.com Xxxxxxxxxx General Specifications Characteristic Minimum Typical Maximum Units Notes & Conditions Efficiency 94 % 230 VAC Full load (see fig. 7 & 8) Isolation: Input to Output Input to Ground Output to Ground
4000 VAC 2 MOPP
1500 VAC 1 MOPP
Power Density 22/15 W/in 3 Forced / Convection-cooled Mean Time Between Failure 300 kHrs MIL-HDBK-217F , Notice 2 +25 °C GB Weight 0.51(230) lb(g) Efficiency Versus Load Figure 7 ECP180PS12 Figure 8 ECP180PS24 70% 80% 90% 100% 10 20 30 40 50 60 70 80 90 100 Load (%) Efficiency 90Vac input 115Vac input 230Vac input 264Vac input 70% 80% 90% 100% 10 20 30 40 50 60 70 80 90 100 Load (%) Efficiency 90Vac input 115Vac input 230Vac input 264Vac input
Electromagnetic Compatibility - Immunity - Phenomenon Standard Test Level Criteria Notes & Conditions Low Voltage PSU EMC EN61204-3 High severity level as below Radiated EN61000-4-3 3 A EFT EN61000-4-4 3 A Surges EN61000-4-5 Installation class 3 A Conducted EN61000-4-6 3 A Dips and Interruptions EN55024 (100 VAC) Dip > 95% (0 VAC), 8.3ms A Dip 30% (70 VAC), 416ms A Dip > 95% (0 VAC), 4160ms B EN55024 (240 VAC) Dip > 95% (0 VAC), 10.0ms A Dip 30% (168 VAC), 500ms A Dip > 95% (0 VAC), 5000ms B EN60601-1-2 (100 VAC) Dip > 95% (0 VAC), 10.0ms A Dip 60% (40 VAC), 100ms B Derate output power to 18W for criteria A Dip 30% (70 VAC), 500ms A Dip > 95% (0 VAC), 5000ms B EN60601-1-2 (240 VAC) Dip > 95% (0 VAC), 10.0ms A Dip 60% (96 VAC), 100ms A Dip 30% (168 VAC), 500ms A Dip > 95% (0 VAC), 5000ms B Electromagnetic Compatibility - Emissions Phenomenon Standard Test Level Criteria Notes & Conditions Conducted EN55011/22 Class B Radiated EN55011/22 Class A Class B with King Core KSB RC 13*23*7 on input cable and KSB T 25*12*5 on output cable Harmonic Current EN61000-3-2 Class A Meet Class C for loads above 145W Voltage Fluctuations EN61000-3-3 Safety Agency Approvals Safety Agency Safety Standard Category CB Report IEC60950-1:2005 + A1:2009 Information Technology UL UL60950-1 (2011), CSA 22.2 No.60950-1-11 Ed 2 Information Technology TUV EN60950-1:2006 + A11:2009 + A1:2010 + A12:2012 Information Technology CE LVD Safety Agency Safety Standard Category CB Report IEC60601-1 Ed 3 Including Risk Management Medical UL ANSI/AAMI ES60601-1:2005 & CSA C22.2, No.60601-1:08 Medical TUV EN60601-1:2006 Medical Means of Protection Catergory Primary to Secondary 2 x MOPP (Means of Patient Protection) IEC60601-1 Ed3Primary to Earth 1 x MOPP (Means of Patient Protection) Secondary to Earth 1 x MOPP (Means of Patient Protection) Electromagnetic Compatibility - Emissions xppower.com
xppower.com SignalsMechanical Details Notes CN1 CN2 CN3 1.75 (44.5) 0.13 (3.2) 0.13 (3.2) 0.13 (ø3.4) Mounting screw holes 4 places 2.00 (50.8) 0.06 (1.6) 0.10 (2.5) 0.84 (21.3) 4.00 (101.6) 3.75 (95.3) TR1 C2 C52 Mounting holes marked with must be connected to safety earth for class I applications and connected together for class II applications for optimum EMC performance 1. All dimensions shown in inches (mm). T olerance: ±0.02 (0.5) 2. Weight: 0.51 lbs (230 g) approx. CN2 - Output Connector Pin 1 +Vout Pin 2 +Vout Pin 3 +Vout Pin 4 -Vout Pin 5 -Vout Pin 6 -Vout Mates with JST housing VHR-6N and JST Series SVH-21T -P1.1 crimp terminals CN1 - Input Connector Pin 1 Line Pin 2 Not Fitted Pin 3 Neutral Mates with JST housing VHR-3N and JST Series SVH-21T -P1.1 crimp terminals CN3 - Fan Connector Pin 1 Fan - Pin 2 Fan + Mates with Molex housing 22-01-1022 and 2759 crimp terminals Figure 10
In order to ensure safe operation of the PSU in the end-use equipment, the temperature of the components listed in the table be low must not be exceeded. Temperature should be monitored using K type thermocouples placed on the hottest part of the component (out of direct air flow). See Mechanical Details for component locations. Service Life The estimated service life of the ECP180 is determined by the cooling arrangements and load conditions experienced in the end a pplication. Due to the uncertain nature of the end application this estimated service life is based on the actual measured temperature of a key capaci tor with in the product when installed by the end application, The graph below expresses the estimated lifetime of a given component temperature and assumes continuous operation at this temp erature. Estimated Service Life vs Component Temperature Temperature Measurements (At Maximum Ambient) Component Max Temperature °C TR1 Coil 110°C L1 Coil 120°C Q1 Body 120°C C2 105°C C52 105°C 10000 20000 30000 40000 50000 Lifetime (Hrs) C52 Temperature (ºC) C52 60000 70000 80000 90000 100000 110000 120000 130000 105 95 85 75 65 55 Thermal Considerations xppower.com Figure 11 04-Dec-14