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HART ® and PACTware™ Communications Liquid Level Displacer Transmitter Installation and Operating Manual E3 Modulevel®

48-635 E3 Modulevel Displacer Level Transmitter Read this Manual Before Installing This manual provides information on the E3 Modulevel Electronic T ransmitters. It is important that all instructions are read carefully and followed in sequence. Detailed instal- lation, wiring and calibration instructions are included in this manual. If this equipment is used in a manner not specified by this manufacturer, the protection provided by the equipment may be impaired. Conventions Used in this Manual Certain conventions are used in this manual to convey specific types of information. General technical material, support data, and safety information are presented in narrative form. The following styles are used for notes, cautions, and warnings. Notes Notes contain information that augments or clarifies an operating step. Notes do not normally contain actions. They follow the procedural steps to which they refer. Cautions Cautions alert the technician to special conditions that could injure personnel, damage equipment, or reduce a component’s mechanical integrity. Cautions are also used to alert the technician to unsafe practices or the need for special protective equipment or specific materi- als. In this manual, a caution box indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. Warnings Warnings identify potentially dangerous situations or serious hazards. In this manual, a warning indicates an imminently hazardous situation which, if not avoided, could result in serious injury or death. Safety Messages Follow all standard industry procedures for servicing electrical and computer equipment when working with or around high voltage. Always shut off the power supply before touching any components. Electrical components are sensitive to electrostatic discharge. T o prevent equipment damage, observe safety procedures when working with electrostatic sensitive components. WARNING! Explosion hazard. Do not connect or disconnect equipment unless power has been switched off or the area is known to be non-hazardous. Low Voltage Directive For use in Installation Category I, Pollution Degree 2. If equipment is used in a manner not specified by manufac- turer, protection provided by equipment may be impaired. Notice of T rademark, Copyright and Limitations Magnetrol & Magnetrol logotype and Modulevel are registered trademarks of Magnetrol International, Incorporated. Copyright © 2011 Magnetrol International. All rights reserved. Performance specifications are effective with date of issue and are subject to change without notice. Magnetrol reserves the right to make changes to the product described in this manual at any time without notice. Magnetrol makes no warranty with respect to the accuracy of the information in this manual. Warranty All Magnetrol electronic level and flow controls are war- ranted free of defects in materials or workmanship for one full year from the date of original factory shipment. If returned within the warranty period; and, upon factory inspection of the control, the cause of the claim is determined to be covered under the warranty; then, Magnetrol will repair or replace the control at no cost to the purchaser (or owner) other than transportation. Magnetrol shall not be liable for misapplication, labor claims, direct or consequential damage or expense arising from the installation or use of equipment. There are no other warranties expressed or implied, except special written warranties covering some Magnetrol products. Quality Assurance The quality assurance system in place at Magnetrol guarantees the highest level of quality throughout the company. Magnetrol is committed to providing full customer satisfaction both in quality products and quality service. The Magnetrol quality assurance system is registered to ISO 9001 affirming its commitment to known international quality standards providing the strongest assurance of product/service quality available.

48-635 E3 Modulevel Displacer Level Transmitter Table of Contents

1.0 QuickStart Installation

2.0 Complete Installation

2.2 Electrostatic Discharge (ESD) Handling Procedure...7

2.4.2 External Chamber Installation

2.5.1 General Purpose or Non-Incendive

3.0 Reference Information

3.4.3 ATEX (European Standard for

Displacer Level T ransmitter Installation, Operation and Maintenance Manual

4 48-635 E3 Modulevel Displacer Level Transmitter

1.1 Getting Started

1.1.1 Equipment and Tools

No special equipment or tools are required to install E3 Modulevel. The following items are recommended:

• Wrenches, flange gaskets and flange bolting appropriate for process connection(s)
• Flat-blade screwdriver
• Level
• 1 ⁄8" Allen wrench
• Power supply
• Digital multimeter
• 250 to 450 ohm resistor for HART communication

1.1.2 Configuration Information

Some key information is needed to configure the E3 Modulevel transmitter. Complete the following operating parameters table before beginning configuration.

1.2 QuickStart Mounting

NOTE: Confirm the style and process connection size/type of the E3 Modulevel transmitter. Ensure it matches the requirements of the installation before continuing with the QuickStart instal- lation.

1.2.1 Tank Top

1. If applicable, adjust and trim the adjustable hanger cable assembly to the required length and mount it between the stem and displacer. Display Question Answer LvlUnits What units of measurement will be used? Lvl Ofst What is the desired level reading when the level is at the calibrated zero reference (typically bottom of the displacer)? Proc SG What is the actual SG of the process liquid at operating temperature? OperTemp What is the actual operating temperature? Set 4mA What should the level reading be at the 4 mA set point? Set 20mA What should the level reading be at the 20 mA set point?

548-635 E3 Modulevel Displacer Level Transmitter 2. Using a level, verify that the vessel mounting flange is level in all directions within 3°. 3. Position the head flange gasket on the vessel flange and gen- tly lower the displacer into the vessel. T o prevent damage to the stem/spring assembly, avoid tipping the unit or, in any way, putting lateral forces on the stem. 4. Align the flanges and ensure that the gasket is seated properly. 5. Install the flange bolts and nuts and tighten alternating nuts in a star pattern. Flange bolting torque specifications are listed on page 9.

1.2.2 External Chamber

1. Remove the shipping strap and wire assembly which secures the displacer in the chamber during shipment. This assem- bly must be removed through the bottom connection or drain. 2. Using a level, verify that the vessel mounting flanges are level in all directions within 3°. 3. Align the Modulevel process connections with those on the vessel and attach accordingly, based upon the connection type. Appropriate gaskets and bolting will be required for flanged connections. Install the flange bolts and nuts and tighten alternating nuts in a star pattern. Flange bolting torque specifications are listed on page 9.

1.3 QuickStart Wiring

WARNING: Explosion hazard. Do not connect or disconnect equip- ment unless power has been switched off or the area is known to be non-hazardous. NOTE: Ensure that the electrical wiring to the E3 transmitter is com- plete and in compliance with all regulations and codes. 1. Remove the cover of the upper wiring compartment of the transmitter. 2. Attach a conduit fitting and mount the conduit plug in the spare opening. Pull the power supply wire through the con- duit fitting. 3. Connect an earth ground to the nearest green ground screw. See Figure 1. Use a minimum 18 AWG rated up to 85° C. 4. Connect the positive supply wire to the (+) terminal and the negative supply wire to the (-) terminal. For Explosion Proof Installations, see Wiring, Section 2.5.3. 5. Replace the cover and tighten. Red (+)Black (-) Green Ground Screws Protective Conductor Terminal (+) (-) Figure 1 Integral Transmitter Wiring

6 48-635 E3 Modulevel Displacer Level Transmitter

1.4 QuickStart Configuration

The E3 Modulevel transmitter comes configured with default values from the factory but can be reconfigured in the shop. The minimum configuration instructions required in the field follow. Use the information from the operating parameters table in Section 1.1.2 before beginning configuration. 1. Power up the transmitter. The display changes every 5 seconds to show one of four values: Status, Level (or IfcLevel or SpecGrav), %Output, and Loop current. 2. Remove the cover of the lower electronic compartment. 3. Use the and keys to move from one step of the configuration program to the next step, see Figure 2. 4. Press the key. The last character in the first line of the display changes to an exclamation point (!). 5. Use the and keys to increase or decrease the value in the display or to scroll through the choices. 6. Press the key to accept a value and move to the next step of the configuration program (the default password is 0). 7. After entering the last value, allow 10 seconds before removing power from the transmitter. The following two configuration entries are the minimum required for configuration (the default password is 0 from the LCD/keypad). Lvl Ofst (xxx) LvlUnits! xxx Proc SG (xxx) Set 4mA xxx.x Set 20mA xxx.x Enter the actual specific gravity of the process liquid at operating temperature (N/A for Interface or Density). Enter the actual operating temperature of the process Select the desired level units of measure (inches, cm, m, feet). (Default is inches). Enter the desired level reading when level is at the calibrated zero reference (typically bottom of the displacer). (Default is Zero). Enter the level value (0%-point) for the4 mA point. (Default is 0 for level and interface). Enter the level value (100%-point) for the20 mA point. (Default is full level range). OperTemp xxx Enter Down Up LvlUnit (select) Liquid Level 20 mA Level In, cm, m, or ft. Level Offset Process S.G. Operating Temp. 4 mA Level Figure 4 Chamber Type Installation Side-Side Process Connections Liquid Level Displacer ➅ 20 mA Level ➃ Level Offset ➀ Process S.G. ➁ Operating Temp. ➄ 4 mA Level Figure 3 Tank Top Mounted Installation Figure 2 Transmitter Keypad & Display The following four parameters must be entered if the default values are not satisfactory.

748-635 E3 Modulevel Displacer Level Transmitter

2.1 Unpacking

Unpack the instrument carefully. Take care not to bend the displacer stem or enclosing tube. Ensure all components have been removed from the packing material. Check all the contents against the packing slip and report any discrepan- cies to the factory. Before proceeding with the installation, do the following:

• Inspect all components for damage. Report any damage to the carrier within 24 hours.
• On chambered units, remove the shipping strap and wire assembly holding the displacer in place. This assembly must be removed through the bottom chamber connection before start-up. Caution: If reshipping to another location, the displacer must again be secured using the same strap and wire assembly.
• Check that the model number on the nameplate matches the packing slip and purchase order.
• Record the model and serial numbers for future reference when ordering parts. Model Number Serial Number

2.2 Electrostatic Discharge (ESD)

Magnetrol electronic instruments are manufactured to the highest quality standards. These instruments use electronic components which may be damaged by static electricity present in most work environments. The following steps are recommended to reduce the risk of component failure due to electrostatic discharge.

• Ship and store circuit boards in anti-static bags. If an anti- static bag is not available, wrap the board in aluminum foil. Do not place boards on foam packing materials.
• Use a grounding wrist strap when installing and removing circuit boards. A grounded workstation is recommended.
• Handle circuit boards only by the edges. Do not touch components or connector pins.
• Ensure that all electrical connections are completely made and that none are partial or floating. Ground all equipment to a good, earth ground.

8 48-635 E3 Modulevel Displacer Level Transmitter

2.3 Before You Begin

2.3.1 Site Preparation

Each E3 Modulevel transmitter is built to match the physi- cal specifications of the required installation. Ensure that the process connection(s) on the vessel matches the Modulevel’s process connection(s). SeeMounting, Section 2.4. Ensure that the wiring between the power supply and Modulevel transmitter are complete and correct for the type of installation. SeeWiring, Section 2.5. When installing the Modulevel transmitter in a general pur- pose or hazardous area, local, state and federal regulations and guidelines must be observed. SeeWiring, Section 2.5.

2.3.2 Equipment and Tools

No special equipment or tools are required to install the Electronic Modulevel. The following items are recommended:

• Wrenches, flange gaskets and flange bolting appropriate for process connection(s)
• Flat-blade screwdriver
• Level
• 1 ⁄8" Allen wrench
• Power supply
• Multimeter
• 250 to 450 ohm resistor for transmitters with HART communication

2.3.3 Operational Considerations

The Modulevel transmitter should be located for easy access for service, configuration, and monitoring. There should be sufficient headroom to allow installation and removal of the transmitter head and, in cases of tank top configuration, the displacer. Special precautions should be made to prevent exposure to corrosive atmosphere, excessive vibration, shock, or physical damage. The operating temperature range for the transmitter elec- tronics is -40° to +176° F (-40° to +80° C). The operating temperature range for the digital display is -5° to +160° F (-20° to +70° C). Caution: Operation of all buoyancy type level devices should be done in such a way as to minimize the action of dynamic forces on the float or displacer sensing element. Good practice for reducing the likelihood of damage to the con- trol is to equalize pressure across the device very slowly.

948-635 E3 Modulevel Displacer Level Transmitter

2.4 Mounting

The E3 Modulevel transmitter can be mounted to a tank using a variety of configurations and process connections. Generally, either a threaded, welded or flanged connection is used with an external cage. A flanged connection is always used on a tank top model. For information about the sizes and types of connections available, seeModel Numbers, Section 3.7. Ensure all mounting connections are in place on the tank and properly sized for the specific unit being installed. Compare the model on the nameplate with the product information to ensure the Modulevel transmitter is correct for the intended installation. If the Modulevel must be insulated, DO NOT insulate the transmitter head, e-tube or finned extensions.

2.4.1 Tank Top Installation (E3A & E3B)

Figure 5 illustrates a typical tank top installation. Before installing, ensure that:

• There is adequate headroom for the installation of the Modulevel head and displacer and that it has unobstructed entry into the vessel.
• Using a level, the mounting flange is level within 3° in all directions.
• If the adjustable hanger assembly (P/N 32-3110-001) is used, it is cut to the required length and attached to the displacer stem. NOTE: The adjustable hanger assembly is used when the top of the displacer and, therefore, the top of the measurement range must be positioned in the vessel more than 9.31" below the mounting flange. The standard hanger cable length is 8 feet. Consult factory for longer cable. Model Flange Bolting E-tube E3A, E3B n/a 200 – 225 ft-lbs E3C, E3D, E3E, E3F – 150# 110–120 ft-lbs E3C, E3D, E3E, E3F – 300# 180–200 ft-lbs E3C, E3D, E3E, E3F – 600# 180–200 ft-lbs E3C, E3D, E3E, E3F – 900# 370–400 ft-lbs E3C, E3D, E3E, E3F – 1500# 630–690 ft-lbs E3C, E3D, E3E, E3F – 2500# 675–725 ft-lbs Liquid Level Displacer Figure 5 Tank Top Mounted Installation Torque Specifications for Enclosing Tubes and Flange Bolting

10 48-635 E3 Modulevel Displacer Level Transmitter

• A stilling well is installed for applications where continuous agitation is present. The stilling well must be vertically level so as not to restrict displacer movement. See Figure 6 for a typical stilling well installation.
• The process temperature, pressure and specific gravity are within the unit’s specifications for installation. SeeSpecifications, Section 3.6. T o install: 1. Position the head flange gasket on the vessel flange and gen- tly lower the displacer into the vessel. T o prevent damage to the stem/spring assembly, avoid tipping the unit or, in any way, putting lateral forces on the stem. 2. Align the flanges and ensure that the gasket is seated properly. 3. Install the flange bolts and nuts and tighten alternating nuts in a star pattern. Flange bolting torque specifications are listed on page 9. Caution: All Modulevels are shipped from the factory with the enclosing tube tightened and the transmitter head set screws locked to the enclosing tube. Failure to loosen the set screws prior to repositioning the supply and output con- nections may cause the enclosing tube to loosen, resulting in the possible leakage of the process liquid or vapor. 4. Loosen the transmitter head lock screws (socket type) and position conduit outlet in the desired direction. See Figure 7. 5. Retighten lock screws. NOTE: Since the transmitter head is rotatable through 360º, it is impor- tant to make certain that the controller locking screws are tight before making electrical connections.

2.4.2 External Chamber Installation (E3C, E3D, E3E & E3F)

The chamber type Modulevel is mounted on the side of the vessel with either a side/side or side/bottom connection, as furnished. Figure 8 on page 11 illustrates a typical chamber type installation. Before installing, ensure that:

• There is adequate room for installation of the Modulevel.
• Using a level, the vessel mounting connections are level within 3° in all directions.
• The process temperature, pressure and specific gravity are within the unit’s specifications for installation. SeeSpecifications, Section 3.6.
• If not already done, remove the shipping strap and wire assembly holding the displacer in place in the chamber. This assembly must be removed through the bottom chamber connection or drain before start-up. Size Always unlock for repositioning or removal of head assembly and always relock, after final positioning Figure 7 Transmitter Head Lock Screws Use stilling well in case of turbluent medium Figure 6 Tank Top Mounted with Stilling Well

1148-635 E3 Modulevel Displacer Level Transmitter T o install: 1. Align the Modulevel process connections with those on the vessel and attach accordingly, based upon the connection type. Appropriate gaskets and bolting will be required for flanged connections. Install the flange bolts and nuts and tighten alternating nuts in a star pattern. Flange bolting torque specifications are listed on page 9. NOTE: It is recommended that shut-off valves be installed in each equalizing line to the chamber, along with a drain valve (refer to Figure 8). Equalizing lines should be sized at least as large as the connections provided at the chamber. 2. Make sure that the chamber is vertically level within 3° in each direction to ensure frictionless operation of the internal displacer. Caution: All Modulevels are shipped from the factory with the enclosing tube tightened and the transmitter head set screws locked to the enclosing tube. Failure to loosen the set screws prior to repositioning the supply and output con- nections may cause the enclosing tube to loosen, resulting in the possible leakage of the process liquid or vapor. 3. Loosen the transmitter head lock screws (socket type) and position conduit outlet in the desired direction. See Figure 7. 4. Retighten lock screws. NOTE: Since the transmitter head is rotatable through 360º, it is impor- tant to make certain that the controller locking screws are tight before making electrical connections.

2.5 Wiring

Caution: All versions of the E3 Modulevel transmitter operate at voltages of 11–36 VDC. Higher voltage will damage the transmitter. Wiring between the power supply and the E3 Modulevel transmitter should be made using minimum of 18 AWG shielded twisted pair instrument cable. Wiring must be suit- able for temperatures up to at least +85° C. Within the transmitter enclosure, connections are made to the terminal strip and the ground connections. When installing a remote mount E3 transmitter, refer to Figures 11 & 12 on page 14 for wiring connections. The directions for wiring the E3 transmitter depend on the application:

• General Purpose or Non-incendive (Cl I, Div. 2)
• Intrinsically Safe • Explosion Proof WARNING! Explosion hazard. Do not disconnect equipment unless power has been switched off or the area is known to be non-hazardous. Liquid Level Figure 8 Chamber Type Installation Side-Side Process Connections

12 48-635 E3 Modulevel Displacer Level Transmitter 2.5.1 General Purpose or Non-Incendive (Cl I, Div. 2) A general purpose installation does not have flammable media present. Areas rated non-incendive (Cl I, Div. 2) have flammable media present only under abnormal conditions. No special electrical connections are required so standard installation methods may be followed. To install General Purpose or Non-Incendive wiring: 1. Remove the cover to the wiring compartment of the trans- mitter. Install the conduit plug in the unused opening. Use PTFE tape/sealant to ensure a liquid-tight connection. 2. Install a conduit fitting and pull the supply wires. 3. Connect shield to an earth ground at power supply. 4. Connect an earth ground wire to the nearest green ground screw. Use a minimum 18 AWG rated up to 85° C. 5. Connect the positive supply wire to the (+) terminal and the negative supply wire to the (-) terminal. 6. Replace the cover to the wiring compartment of the transmitter. To install Remote Mount wiring: 1. Install conduit from the remote mounted head to the integral conduit connection of the E3 transmitter (refer to local plant or facility procedures). 2. Remove the cover of the remote transmitter, terminal board housing and of the integral terminal board housing. 3. Connect one end of the six conductor cable (P/N 037-3226-xxx or 037-3227-xxx) to the integral terminal block and the other end to the terminal block within the remote terminal board housing. Be sure to match the six discrete numbered wires with the numbers on each terminal block. See Figures 11 & 12 on page 14. 4. Connect shield to an earth ground at the power supply. 5. Connect an earth ground wire to the nearest green ground screw per local electrical code (not shown in illustration). 6. Connect the positive supply wire to the (+) terminal and the negative supply wire to the (-) terminal. 7. Replace the covers to the wiring compartment of the transmitter and to both terminal board housings. Ensure that all covers are completely tightened down before apply- ing power. Red (+)Black (-) Green Ground Screws Protective Conductor Terminal (+) (-) Figure 9 Wiring Diagram

1348-635 E3 Modulevel Displacer Level Transmitter

2.5.2 Intrinsically Safe

An intrinsically safe (IS) installation potentially has flamma- ble media present. An approved IS barrier must be installed in the non-hazardous (safe) area. Consult factory for agency drawing. To install Intrinsically Safe wiring: 1. Make sure the IS barrier is properly installed in the safe area (refer to local plant or facility procedures). Complete the wiring from the barrier to the E3 transmitter. 2. Remove the cover to the wiring compartment of the trans- mitter. Install the conduit plug in the unused opening. Use PTFE tape/sealant to ensure a liquid-tight connection. 3. Install a conduit fitting and pull the supply wires. 4. Connect shield to an earth ground at power supply. 5. Connect an earth ground wire to the nearest green ground screw. 6. Connect the positive supply wire to the (+) terminal and the negative supply wire to the (-) terminal. 7. Replace the cover to the wiring compartment of the transmitter.

2.5.3 Explosion Proof

Explosion Proof (XP) is a method of designing equipment for installation in hazardous areas. A hazardous location is an area in which flammable gases or vapors are, or may be, present in the air in quantities sufficient to produce explo- sive or ignitable mixtures. The wiring for the transmitter must be contained in Explosion Proof conduit extending into the safe area. See Agency Approvals, Section 3.4. To install Explosion Proof wiring – Integral mount: Due to the specialized design of the integral E3 transmitter, no Explosion Proof conduit fitting (EY seal) is required within 18" of the transmitter. An Explosion Proof conduit fitting (EY seal) is required between the hazardous and safe areas. 1. Install Explosion Proof conduit from the safe area to the conduit connection of the E3 transmitter (refer to local plant or facility procedures). 2. Remove the cover to the wiring compartment of the transmitter. 3. Connect shield to an earth ground at the power supply. 4. Connect an Earth ground wire to the nearest green ground screw per local electrical code. Use a minimum 18 AWG rated up to 85° C. 5. Connect the positive supply wire to the (+) terminal and the negative supply wire to the (-) terminal. 6. Replace the cover to the wiring compartment of the transmitter before applying power. Current Meter Test Current Meter Power Supply

24 VDC

(-) negative (+) positive Protective Conductor Terminal Figure 10 G.P./I.S./Explosion Proof Model

1548-635 E3 Modulevel Displacer Level Transmitter

2.6 Configuring the Transmitter

The E3 Modulevel transmitter comes calibrated from the factory. Information on configuring the transmitter using a HART communicator is given inConfiguration Using HART , Section 2.7.

2.6.1 Operating Parameters

Some key information is needed to configure the E3 trans- mitter. Complete the configuration information table.See Configuration Information, Section 1.1.2.

2.6.2 Transmitter Display and Keypad

The E3 transmitter has a liquid-crystal display (LCD) capa- ble of showing two lines of 8 characters each. T ransmitter measurements and configuration menu screens are shown on the LCD. The transmitter default display is the measurement screen. It cycles every 5 seconds to display STATUS, LEVEL, %OUTPUT , and LOOP information. The transmitter defaults to this display after 5 minutes of keypad inactivity. The keypad has three butons used to scroll through the dis- plays and to calibrate the transmitter – the and keys and the key. Function in Function in Arrows Display Mode Configuration Mode Up and Down Moves forward and backward Increases or decreases the in the configuration program value displayed or moves to from one display to another. another choice. NOTE: Hold arrow key for rapid scrolling. Enter Enters the configuration mode Accepts a value and returns (noted by an exclamation point to the display mode. as the last character in the top display line).

16 48-635 E3 Modulevel Displacer Level Transmitter

2.6.3 Password Protection (Default = 0)

The E3 transmitter is password protected to restrict access to certain portions of the menu structure that affect the operation of the system. When the proper password is entered, an exclamation point (!) appears as the last charac- ter of the first line of the display. The password can be changed to any numerical value up to 255. The password is required whenever configuration values are changed. The default password installed in the transmitter at the fac- tory is 0 (password disabled). The last step in the configura- tion menu provides the option to enter a new password. If 0 is entered as a password, the transmitter is no longer pass- word protected and any value in the menu can be altered (except factory diagnostic values) without entering a con- firming password. NOTE: If the password is not known, the menu item New Password displays an encrypted value representing the present pass- word. Call the factory with this encrypted value to determine the actual password.

2.6.4 Calibration Defaults

The E3 Modulevel transmitter comes from the factory already calibrated. The default configuration is set up such that the level range is the length of the displacer with the 4 mA set point at the bottom of the range and the 20 mA point at the top. Field calibration is not required, but each unit must be configured for the process operating condi- tions. Level measurement applications require that the operating temperature and operating specific gravity be entered via the keypad and LCD display. For Interface and Density measurement applications, only the operating temperature must be entered. While not necessary nor recommended, the E3 Modulevel can be calibrated in the actual process. This is accom- plished by selecting the User Calibration rather than the Factory Calibration. Once in the User Calibration, liquid level can be moved to the low and high calibration points and the sensor values for the low and high calibration points can be captured. See procedure on page 36.

2.6.5 Menu: Step-By-Step Procedure

The following table provides a complete explanation of the software menus displayed by the E3 transmitter. Use this table as a step-by-step guide to configure the transmitter. The second column presents the menus shown on the transmitter display. The displays are in the order they would appear if the arrow keys were used to scroll through the menu.

1748-635 E3 Modulevel Displacer Level Transmitter The numbers are not shown on the display. They are pro- vided as a reference. The third column provides the actions to take when configuring the transmitter. Additional information or an explanation of an action is given in the fourth column. Configuration tips: If “Calselct” is Factory, Factory Cal Menu is available for viewing only. Only calibration parameters in User Cal Menu can be changed by the user. T o capture the current sensor value, press and simultaneously. PV = Primary Variable = Level or Interface Level or Density (depending on Measurement Type). 2.6.5.1Measurement Type: Level Display Action Comment *Status* *Level * *% Out * * Loop * Transmitter Display

2 Level

xx.xx lu Transmitter Display (Alternate Home Menu) 3 % Output xx.x % Transmitter Display (Alternate Home Menu)

4 Loop

xx.xx mA Transmitter Display (Alternate Home Menu)

5 LvlUnits

(select) Select the level units of measure Select cm, inches, feet, meters

6 Proc SG

x.xxx sg Enter the specific gravity of the process liquid at operating temp. Adjusts factory calibration for actual specific gravity (limited by SG range of spring) OperTemp xxx F Enter the Process Operating Temperature Adjusts factory calibration for actual temperature (limited by maximum temperature rating of model) Set 4mA xx.xx lu Enter the level value for 4 mA set point Specify level at 4 mA

9 Set 20mA

xx.xx lu Enter the level value for 20 mA set point Specify level at 20 mA

10 Lvl Ofst

xx.xx lu Enter desired output when level is at the calibrated zero reference Minimum offset = -(displacer length) Zero reference is typically bottom of displacer or centerline of bottom-side process connection.

11 Damping

12 Fault

(select) Select loop current value in presence of a fault Select from 3.6 mA, 22 mA or Hold

13 Poll Adr

Enter HART polling address number If multidrop is not in use, poll address must = 0

14 Trim Lvl

xx.xx lu Enter value to adjust Level reading Fine tune level reading

18 48-635 E3 Modulevel Displacer Level Transmitter 2.6.5.1Measurement Type: Level Only (cont.) Display Action Comment

15 Trim 4

Fine tune 4 mA point Adjust setting (0 – Trim 20 value) to output exactly 4.0 mA

16 Trim 20

Fine tune 20 mA point Adjust setting (Trim 4 value – 4095) to output exactly 20.0 mA

17 Loop Tst

xx.x mA Enter a mA output value to test loop

18 Capture

4.00 mA Pressing in Data Entry Mode captures current level output as 4.00 mA Set Point Raise liquid level to desired 4 mA point on the displacer. Press and buttons to “capture” this liquid level as your 4 mA point.

19 Capture

20.00 mA In Data Entry Mode, can adjust loop value to corre- spond to current level output for setting 20.00 mA Set Point Raise liquid level to a second level point on the displacer. Press and buttons to “capture” this liquid level as your upper loop value between 8.00 and 20.00 mA.

20 New Pass

Enter new password (0 – 255)Displays encrypted value of present password Default value = 0

21 Language

(select) Select from English, Spanish, French, German Language choice for LCD display

22 E3 ModHT

Ver 1.0 Transmitter Display Product identification Firmware version

23 DispFact

(select) Select ‘Yes’ to display factory parameter menu as below Selecting “No” takes you back to beginning of menu

24 History

(current status) Diagnostic Display to view present status and recent exceptions Press to view recent exceptions, up to ten events

25 Run Time

xxxx.x h Diagnostic Display showing elapsed time since power on or History Reset

26 History

27 MeasType

(select) Factory set Level, IfcLevel, or Density

28 Model

(select) Factory set E3A, E3B, E3C, E3D, E3E, E3F

29 SpringSG

(select) Factory set Model specific—range of SGs for which unit is suitable

30 SprgRate

x.x Factory set Model specific

31 SprgMatl Factory set Model specific

32 TempLimt

Factory set Model specific—maximum process temperature for which unit is suitable

33 Length

xx.xx lu Factory set Model specific—length of measuring range

34 Diameter

x.xxx in Factory set Model specific—outside diameter of displacer

35 Weight

xx.x oz Factory set Model specific—weight of displacer

36 CalSelct

(select) Select Factory or User Calibration Selects Calibration Parameters used to calculate the measured PV. 37a Factory Cal Menu Press to display the Factory Calibration sub-menu CalSelct = Factory Submenu on page 19

1948-635 E3 Modulevel Displacer Level Transmitter 2.6.5.1Measurement Type: Level Only: Factory (display only) or User Calibration sub-menu Display Action Comment

1 LVDT%

xx.xx % Diagnostic display

2 Calib SG

x.xxx sg Factory set Factory calibration menu only

3 DrySensr

xx.xx % Enter or capture sensor output for Dry Sensor Press and simultaneously to capture current sensor output

4 SnrCalLo

xx.xx % Enter or capture sensor output for Low Cal Point Press and simultaneously to capture current sensor output

5 LvlCalLo

xx.xx lu Enter Level value corresponding to SnrCalLo

6 Set 4mA

xx.xx lu Enter the level value for 4 mA set point Specify level at 4 mA (User Cal menu only) SnrCalHi xx.xx % Enter or capture sensor output for High Cal Point Press and simultaneously to capture current sensor output

8 LvlCalHi

xx.xx lu Enter Level value corresponding to SnrCalHI xx.xx lu Enter the level value for 20 mA set point Specify level at 20 mA (User Cal menu only)

10 Escape

sub-menu; Returns to Factory Menu Display Action Comment 37b User Cal Menu Press to display the User Calibration sub-menu CalSelct = User Submenu below

38 AdjSnrLo Diagnostic Display

39 AdjSnrHi Diagnostic Display

40 Conv Fct

41 Scl Ofst

42 LVDT%

xx.xx % Diagnostic Display

43 Chan 0 Diagnostic Display

44 Chan 1 Diagnostic Display

45 NSP Value Diagnostic Display

46 ElecTemp

Diagnostic Display Present temperature in electronics compartment

47 Max Temp

Diagnostic Display Maximum electronics temperature recorded

48 Min Temp

Diagnostic Display Minimum electronics temperature recorded 2.6.5.1Measurement Type: Level Only (cont.)

20 48-635 E3 Modulevel Displacer Level Transmitter 2.6.5.2Measurement Type: Interface Level Display Action Comment *Status* *IfcLvl* *% Out * * Loop * Transmitter Display

2 IfcLevel

xx.xx lu Transmitter Display (Alternate Home Menu) 3 % Output xx.x % Transmitter Display (Alternate Home Menu) xx.xx mA Transmitter Display (Alternate Home Menu) (select) Select the level units of measure Select cm, inches, feet, meters

6 Oper Temp

Adjusts factory calibration for actual temperature (limited by maximum temperature rating of model)

7 Set 4mA

xx.xx lu Enter the IfcLevel value for 4 mA set point Assigns Level value to 4 mA loop value

8 Set 20mA

xx.xx lu Enter the IfcLevel value for 20 mA set point Assigns Level value to 20 mA loop value

9 Lvl Ofst

xxx.xx lu Enter desired output when level is at the calibrated zero reference Minimum offset = -(displacer length) Zero reference is typically bottom of displacer or centerline of bottom-side process connection.

10 Damping

11 Fault

(select) Select loop current value in presence of a fault Select from 3.6 mA, 22 mA or Hold

12 Poll Adr

Enter HART polling address number If multidrop is not in use, poll address must = 0 Trim Lvl xx.xx lu Enter value to adjust Level reading Fine tune IfcLevel reading

14 Trim 4

Fine tune 4 mA point Adjust setting (0 – Trim 20 value) to output exactly 4.0 mA

15 Trim 20

Fine tune 20 mA point Adjust setting (Trim 4 value – 4095) to output exactly 20.0 mA

16 Loop Tst

xx.x mA Enter a mA output value to test loop

17 Capture

4.00 mA Pressing in Data Entry Mode captures current level output as 4.00 mA Set Point Raise interface level to desired 4 mA point on the displacer. Press and to “capture” this liquid level as your 4 mA point. 20.00 mA In Data Entry Mode, can adjust loop value to corre- spond to current level output for setting 20.00 mA Set Point Set second level point between 8.00 mA and 20.00 mA. Raise interface level to a second level point on the displacer. Press and to “capture” this interface level as your upper loop value between 8.00 and 20.00 mA.

19 New Pass

Enter new password (0 – 255) Displays encrypted value of present password Default value = 0

20 Language

(select) Select from English, Spanish, French, German Language choice for LCD display

21 E3 ModHT

Ver 1.0 Transmitter Display Product identification Firmware version

22 DispFact

(select) Select “Yes” to display factory parameter menu as below Selecting “No” takes you back to beginning of menu

2148-635 E3 Modulevel Displacer Level Transmitter 2.6.5.2Measurement Type: Interface Level (cont.) Display Action Comment

23 History

(current status) Diagnostic Display to view present status and recent exceptions Press to view recent exceptions, up to ten events

24 Run Time

xxxx.x h Diagnostic Display showing elapsed time since power on or History Reset

25 History

26 MeasType

(select) Factory set Level, IfcLevel, or Density

27 Model

(select) Factory set E3A, E3B, E3C, E3D, E3E, E3F

28 SpringSG

(select) Factory set Model specific

29 SprgRate

x.x Factory set Model specific

30 SprgMatl Factory set Model specific

31 TempLimt

Factory set Model specific—maximum process temperature for which unit is suitable

32 Length

xx.xx lu Factory set Model specific—length of measuring range

33 Diameter

x.xxx in Factory set Model specific—outside diameter of displacer

34 Weight

xx.x oz Factory set Model specific—weight of displacer

35 Lower SG

x.xx Factory set

36 Upper SG

x.xx Factory set

37 CalSelct

(select) Select Factory or User Calibration Selects Calibration Parameters used to calculate the measured PV 38a Factory Cal Menu Press to display the Factory Calibration sub-menu CalSelct = Factory Submenu on page 22 38b User Cal Menu Press to display the User Calibration sub-menu CalSelct = User Submenu on page 22

39 AdjSnrLo Diagnostic Display

40 AdjSnrHi Diagnostic Display

41 Conv Fct

42 Scl Ofst

43 LVDT%

xx.xx % Diagnostic Display

44 Chan 0 Diagnostic Display

45 Chan 1 Diagnostic Display

46 NSP Value Diagnostic Display

47 ElecTemp

Diagnostic Display Present temperature in electronics compartment

48 Max Temp

Diagnostic Display Maximum electronics temperature recorded

49 Min Temp

Diagnostic Display Minimum electronics temperature recorded

22 48-635 E3 Modulevel Displacer Level Transmitter 2.6.5.3Measurement Type: Density Display Action Comment *Status* *SG * *% Out * * Loop * Transmitter Display

2 SpecGrav

x.xx sg Transmitter Display (Alternate Home Menu) 3 % Output xx.x % Transmitter Display (Alternate Home Menu) xx.xx mA Transmitter Display (Alternate Home Menu)

5 OperTemp

Enter the Process Operating Temperature Adjusts factory calibration for actual temperature (limited by maximum temperature rating of model) xx.xx sg Enter the SpecGrav value for 4 mA set point Assigns specific gravity value to 4 mA loop value

7 Set 20mA

xx.xx sg Enter the SpecGrav value for 20 mA set point Assigns specific gravity value to 20 mA loop value

8 Damping

9 Fault

(select) Select loop current value in presence of a fault Select from 3.6 mA, 22 mA or Hold

10 Poll Adr

Enter HART polling address number If multidrop is not in use, poll address must = 0

11 Trim SG

x.xx sg Enter value to adjust SG reading Fine tune SpecGrav reading

12 Trim 4

Fine tune 4 mA point Adjust setting (0 – Trim 20 value) to output exactly 4.0 mA 2.6.5.2Measurement Type: Interface Level (cont.):Factory (display only) or User Calibration sub-menu Display Action Comment xx.xx % Diagnostic display

2 DrySensr

xx.xx % Enter or capture sensor output for Dry Sensor Press and simultaneously to capture current sensor output

3 SnrCalLo

xx.xx % Enter or capture sensor output for Low Cal Point Press and simultaneously to capture current sensor output

4 LvlCalLo

xx.xx lu Enter IfcLevel value corre- sponding to SnrCalLo

5 Set 4mA

xx.xx lu Enter the IfcLevel value for 4 mA set point Assigns Level value to 4 mA loop value (User Cal menu only)

6 SnrCalHi

xx.xx % Enter or capture sensor output for High Cal Point Press and simultaneously to capture current sensor output

7 LvlCalHi

xx.xx lu Enter IfcLevel value corre- sponding to SnrCalHI

8 Set 20 mA

xx.xx lu Enter the IfcLevel value for 20 mA set point Assigns Level value to 20 mA loop value (User Cal menu only)

9 Escape

sub-menu; Returns to Factory Menu

2348-635 E3 Modulevel Displacer Level Transmitter Display Action Comment

13 Trim 20

Fine tune 20 mA point Adjust setting (Trim 4 value – 4095) to output exactly 20.0 mA

14 Loop Tst

xx.x mA Enter a mA output value to test loop

15 Capture

4.00 mA Pressing in Data Entry Mode captures current sg output as 4.00 mA Set Point Current SpecGrav set as 4 mA point. Submerge displacer in lowest SG liquid. Press and to “capture” this SG as your 4 mA density.

16 Capture

20.00 mA In Data Entry Mode, can adjust loop value to corre- spond to current sg output for setting 20.00 mA Set Point (8.00≤ loop value≤ 20.00 mA) Set second SpecGrav point between 8.00 mA and 20.00 mA. Submerge displacer in higher SG liquid. Press and to “capture” this SG as your upper loop value between 8.00 and 20.00 mA.

17 New Pass

Enter new password (0 – 255) Displays encrypted value of present password Default value = 0

18 Language

(select) Select from English, Spanish, French, German Language choice for LCD display

19 E3 ModHT

Ver 1.0 Transmitter Display Product identification Firmware version

20 DispFact

(select) Select “Yes” to display factory parameter menu as below Selecting “No” takes you back to beginning of menu

21 History

(current status) Diagnostic Display to view present status and recent exceptions Press to view recent exceptions, up to ten events

22 Run Time

xxxx.x h Diagnostic Display showing elapsed time since power on or History Reset

24 MeasType

(select) Factory set Level, IfcLevel, or Density

25 Model

(select) Factory set E3A, E3B, E3C, E3D, E3E, E3F

26 SpringSG

(select) Factory set Model specific

27 SprgRate

x.x Factory set Model specific

28 SprgMatl Factory set Model specific

29 TempLimt

Factory set Model specific—maximum process temperature for which unit is suitable

30 Length

xx.xx lu Factory set Model specific—length of measuring range

31 Diameter

x.xxx in Factory set Model specific—outside diameter of displacer

32 Weight

x.xx oz Factory set Model specific—weight of displacer

33 CalSelct

(select) Select Factory or User Calibration Selects Calibration Parameters used to calculate the measured PV 34a Factory Cal Menu Press to display the Factory Calibration sub-menu CalSelct = Factory Submenu on page 24 2.6.5.3Measurement Type: Density (cont.)

24 48-635 E3 Modulevel Displacer Level Transmitter 2.6.5.3Measurement Type: Density: Factory (display only) or User Calibration sub-menu Display Action Comment xx.xx % Diagnostic display xx.xx % Enter or capture sensor output for Dry Sensor Press and simultaneously to capture current sensor output xx.xx % Enter or capture sensor output for Low Cal Point Press and simultaneously to capture current sensor output

4 SGCalLo

xx.xx sg Enter SpecGrav value corresponding to SnrCalLo xx.xx sg Enter the PV value for 4 mA set point Specify SG at 4 mA (User Cal menu only) xx.xx % Enter or capture sensor output for High Cal Point Press and simultaneously to capture current sensor output

7 SGCalHi

xx.xx sg Enter SpecGrav value corresponding to SnrCalHI xx.xx sg Enter the PV value for 20 mA set point Specify SG at 20 mA (User Cal menu only) sub-menu; Returns to Factory Menu Display Action Comment 34b User Cal Menu Press to display the User Calibration sub-menu CalSelct = User Submenu below

35 AdjSnrLo Diagnostic Display

36 AdjSnrHi Diagnostic Display

37 Conv Fct

38 Scl Ofst

39 LVDT%

xx.xx % Diagnostic Display

40 Chan 0 Diagnostic Display

41 Chan 1 Diagnostic Display

42 NSP Value Diagnostic Display

43 ElecTemp

Diagnostic Display Present temperature in electronics compartment

44 Max Temp

Diagnostic Display Maximum electronics temperature recorded

45 Min Temp

diagnostic Display Minimum electronics temperature recorded 2.6.5.3Measurement Type: Density (cont.)

2548-635 E3 Modulevel Displacer Level Transmitter

2.7 Configuration Using HART

Since E3 transmitter supports the HART (Highway Addressable Remote T ransducer) communication protocol, configuration tools, such as a HART 375 handheld com- municator, can be used to provide a communication link to the E3 transmitter. When connected to the control loop, the same system measurement readings shown on the trans- mitter are shown on the communicator. In addition, the communicator can be used to configure the transmitter. The HART communicator may need to be updated to include the E3 software (Device Description). Contact your local HART Service Center for additional information.

2.7.1 Connections

A HART communicator can be operated from a remote location by connecting to a remote junction or by connect- ing directly to the terminal block in the electronics housing of the E3 Modulevel transmitter. HART uses the Bell 202 frequency shift key technique of high-frequency digital signals. It operates on the 4–20 mA loop and requires a minimum of 250Ω load resistance. A typical connection between a communicator and the E3 Modulevel transmitter is illustrated.

2.7.2 HART Display Menu

For detailed operating information for the 375 Field Communicator, refer to the instruction manual provided with it. The E3 transmitter online menu tree is shown in the fol- lowing illustration. Open the menu by pressing the alphanumeric key 0, Device Setup, to display the second- level menu.

2.7.3 HART Revision Table

RL > 250 Ω Control Room Display Power Supply Current Meter HART Version HCF Release Date Compatible with E3 Software Dev V1, DD V1 December 2007 Version 1.0A and later Figure 13 Typical HART Connection

26 48-635 E3 Modulevel Displacer Level Transmitter

2.7.4 HART Menu (E3 Modulevel)

1 Calibration

2 Basic Setup

3 Advanced Setup

4 Diagnostics

5 Review

1 Device Setup

3 % Range

1 Tag

2 Descriptor

3 Date

4 Message

5 Poll Address

6 Final asmbly num

1 Trim Loop Current

2 Enter Password

3 Measurement Type

4 Model Parameters

5 Calibration Selected

7 New User Password

6 Factory Settings

6 User Wet Calib

7 Factory Settings

8 New User Password

1 Model

2 Manufacturer

3 Magnetrol S/N

4 Firmware Version

5 Tag

6 Descriptor

7 Date

8 Message

9 Poll Address

10 Final asmbly num

11 Device ID

13 Level Units

12 PV is

14 Level Offset

15 Process SG

16 Operating Temp

19 Damping

20 System Fault State

21 Trim Level (or SG)

25 Calibration Selected

26 Model Number

24 Measurement Type

27 Spring SG Range

28 Spring Rate

29 Temperature Limit

30 Displacer Length

31 Displacer Diameter

32 Displacer Weight

33 Universal rev

34 Fld dev rev

35 Software rev

36 Num req preams

1 Level Units

2 Process SG

4 Set Point Calib

5 Level Offset

6 Damping

8 Trim Level (or SG)

9 Date/Time/Initials

3 Operating Temp

1 Capture Values

2 Enter Values

1 Lower SG

2 Upper SG

1 Model Number

2 Spring SG Range

3 Spring Rate

4 Temperature Limit

5 Displacer Length

6 Displacer Diameter

7 Displacer Weight

1 Magnetrol SN

2 Device ID

4 NSP Value

5 Factory Param 1

6 Factory Param 2

1 Set Dry Point

2 Set Low Calib Pts

3 Set High Calib Pts

4 LVDT %

5 Dry Sensor Value

6 Sensor Cal Lo

7 Level (or SG) Cal Lo

8 Sensor Cal Hi

9 Level (or SG) Cal Hi

3 20mA by %

4 End

1 Loop Test

2 LVDT %

3 Channel 0

4 Channel 1

5 Adj Sensor Cal Lo

6 Adj Sensor Cal Hi

7 Conversion Factor

8 Scale Offset

9 Present Status

10 Status History

11 Temp Information

1 Faults

2 Warnings

1 View History

2 Reset History

1 Elec Temperature

2 Max Temperature

3 Min Temperature

4 Reset Temperature

1 Default Params

2 Loop Failure

3 Primary Fault

4 Core Drop

5 Secondary Fault Hi

6 Secondary Fault Lo

1 Calib required

2 Trim Required

3 Hi Temperature

4 Lo Temperature

5 Cal Span Warning

6 Initializing

IF FACTORY SELECTED: Interface Parameters IF USER SELECTED: measurement type Interface only

5 Calib SG

6 Dry Sensor Value

7 Sensor Cal Lo

8 Level (or SG) Cal Lo

9 Sensor Cal Hi

10 Level (or SG) Cal Hi

2748-635 E3 Modulevel Displacer Level Transmitter This section presents an overview of the operation of the E3 Electronic Modulevel Displacer Level T ransmitter, information on troubleshooting common problems, listings of agency approvals, lists of replacement and recommended spare parts, and detailed physical, functional, and perform- ance specifications.

3.1 Description

The E3 Modulevel is a loop-powered, two-wire, 24 VDC level transmitter which utilizes simple buoyancy principles in combination with a precision range spring and a highly accurate LVDT (linear variable differential transformer) to detect and convert liquid level movement into a stable 4–20 mA output signal. The electronics are housed in an ergonomic, dual-compartment enclosure which is angled for ease of wiring and calibration.

3.2 Theory of Operation

The Electronic Modulevel Displacer Level T ransmitter relies on the principles of buoyancy to convert mechanical move- ment to an electronic output. See Figure 14.

3.2.1 Displacer/Range Spring

According to Archimedes principle, the buoyancy force act- ing on an object immersed in liquid is equal to the mass of the liquid displaced. As the level changes, the volume of displacer submerged in the liquid changes, thus varying the buoyancy force acting on the displacer. This change is detected by the precision range spring from which the dis- placer hangs, causing it to elongate or compress. The change in spring length causes movement of a special LVDT core which is mounted on a rigid stem attached to the spring.

3.2.2 LVDT

E3 Modulevel utilizes highly precise LVDT technology to convert the movement of the LVDT core within the LVDT to a stable 4–20 mA output signal. The position of the core with respect to a primary and two secondary windings with- in the LVDT , induces a voltage in each winding. The com- parison of the induced voltages within the microprocessor of the E3 results in very accurate level output. Moving LVDT Core Range Spring Displacer External cage Electronics Enclosure Printed Circuit Board Wiring Board LVDT Stem Keypad Display Enclosing Tube Figure 14 Electronic Modulevel Components

28 48-635 E3 Modulevel Displacer Level Transmitter

3.2.3 Interface

E3 Modulevel is capable of tracking the interface level of two immiscible liquids with different densities. Each unit is custom-made with a displacer specially designed for the user’s application. This allows it to detect the position of a clean interface or an emulsion layer and convert it into a stable 4–20 mA signal. Contact the factory for assistance in specifying an E3 for interface service. Note that for proper interface detection, the entire displacer must always be immersed in liquid.

3.2.4 Density

Yet another capability of E3 Modulevel is to track the changing density of a liquid over a known density range and convert that into a stable 4–20 mA output signal. As the density of the liquid changes, so does the mass of the liquid displaced by the specially designed displacer. The resulting change in buoyancy force on the displacer causes the move- ment of the LVDT core necessary to convert the density change to the 4–20 mA signal.

3.3 Troubleshooting

The E3 Modulevel displacer transmitter is designed, engi- neered and constructed for trouble-free operation over a wide range of operating and application conditions. Below, common transmitter problems are discussed in terms of their symptoms and corrective actions. WARNING! Explosion hazard. Do not remove covers unless power has been switched off or the area is known to be non- hazardous. Use of the included PACTware™ PC program is highly recommended and invaluable for troubleshooting and advanced calibration. A HART RS232 or USB modem (purchased separately) is required. See Magnetrol PACT ware ™ bulletin 59-101. WARNING! Other than operation of the push-buttons to enter param- eter data, live maintenance is not permitted.

2948-635 E3 Modulevel Displacer Level Transmitter Symptom Problem Solution No loop current. Power supply not turned on.Turn on power. Insufficient source voltage.E3 requires a minimum of 11 VDC at the wiring board. Verify supply voltage. Improperly wired or damaged wiring. Check wiring and connections. Defective electronics. Replace PC board assembly or wiring board as required. LEVEL, % OUTPUT and LOOP values are all inaccurate. Basic configuration data is questionable. Verify Level Offset values. If using factory calibration, verify that Process SG and Operating Temperature values are accurate. Verify/confirm that Model Parameters are accurate. Confirm set points are as expected. Transmitter does not track level. Model incompatible with process liquid Verify model in use is appropriate for process liquid SG. Possible damage to unit.Check displacer, spring, stem and enclosing tube for damage. Replace all damaged parts. Possible material buildupCheck displacer, spring, stem, enclosing tube and displacer for buildup of process material. Clean any fouled parts. Displacer, spring or stem dragging on inside of chamber, e-tube. Verify proper and level installation (within 3 degrees of plumb in all directions). Level reading on display is correct, but loop value is stuck at 4 mA. Invalid poll address. Set poll address to 0 if not using multi-drop. LEVEL, % OUTPUT and LOOP values fluctuate. Liquid turbulence. Increase damping until output stabilizes or install stilling well. Power supply unstable. Repair or replace power supply. Electrical interference (RFI).Consult factory for assistance. HART device only: Handheld will only read Universal Commands Most current Device Descriptors are not installed in handheld. Contact local HART service center for the latest DDs. Cannot set high level to 20 mA Incorrect power supply. Check power supply. Excessive loop resistanceIncrease power supply voltage or decrease loop resistance (max 620 ohms @ 24 VDC). Loop current less than 4 mA Liquid level less than 0%.No action required. Supply voltage out of limits at transmitter. Adjust power supply or reduce loop resistance. 4 mA output does not match display 4 mA may need to be trimmed. Use Trim 4 mA to adjust output to match display. Loop current exceeds 20 mA Liquid level greater than 100%. No action required. Supply voltage out of limits at transmitter. Adjust power supply or reduce loop resistance. Wired incorrectly. Check power supply (+) and (-) for reverse wiring. 20 mA output does not match display 20 mA may need to be trimmed. Use Trim 20 mA to adjust output to match display. Output jumps quickly over wide range Bent stem impeding smooth core movement Review Status History for Surge event. Inspect stem and replace if damaged. Non-linear output. Excessive loop resistance.Increase power supply voltage or decrease loop resistance. Displacer hanging up. Verify proper and level installation (within 3 degrees of plumb in all directions.) Bent stem. Check stem. Replace if damaged. Possible material buildupCheck displacer, spring, stem, enclosing tube and displacer for buildup of process material. Clean any fouled parts.

3.3.1 Troubleshooting System Problems

30 48-635 E3 Modulevel Displacer Level Transmitter

3.3.2 Status Messages

The E3 Modulevel transmitter utilizes a 3-section hierarchy for reporting diagnostic conditions: FAULTS, WARNINGS, and INFORMATION. This information can be reviewed at the STATUS screen in the user menu. This screen captures only current conditions. Historical information can be viewed at the HISTORY screen in the Factory menu. FAULT: The highest level in the hierarchy of diagnostics annunciating a defect or failure in circuitry or software that precludes reliable measurement. In the presence of a fault, the current (mA) value is 3.6, 22, or HOLD depending on the “Fault” loop current value selected. A message is also displayed on the rotating screen. Further error information can be obtained by viewing the Status History in the Factory Menu. WARNING (MESSAGE): The second level in the hierarchy of Diagnostics annunciating conditions that are not fatal but may affect measurement. A message will occur on the main (rotating) screen when a Warning is detected but will not affect output current. Further error information can be obtained by viewing the Status History in the Factory Menu. INFORMATION (MESSAGE): The lowest level in the hierarchy of diagnostic conditions providing operational factors that are not critical to measurement. Further error information can be obtained by viewing the Status History in the Factory Menu.

3.3.3 Checking the LVDT Winding Resistance

WARNING: To prevent ignition of explosive atmospheres, disconnect power before servicing. Refer to Figure 15 during this procedure. 1. Remove power from the unit. 2. Remove the electronics housing cover and the electronics bezel assembly. 3. Disconnect the six-pin connector J1 from the back of the PC board assembly. 4. Using a multimeter, check the primary winding by verifying that pins 1 and 4 of the six-pin connector have approxi- mately 75 to 105 ohms resistance. 5. Check the secondary winding by verifying that pins 2 and 5 or pins 3 and 6 of the six-pin connector have approximately 70 to 100 ohms resistance. 6. If the winding resistance is out of range, replace LVDT . Loop Output Status Message Status History Fault 3.6/22/HOLD Yes Yes Warning No Effect Yes Yes Information No Effect No Yes EFFECTS OF EACH DIAGNOSTIC MESSAGE Figure 15 LVDT Six-Pin Connector

3148-635 E3 Modulevel Displacer Level Transmitter

3.3.4 Status Message Descriptions

Message Type Description Solution OK Information Absence of any warning or fault No action required. System Warning Information Unexpected system events No action required unless warning persists Surge Information A/D readings from the LVDT secondary windings are changing more rapidly than expected. Rate of level change is greater than expected. Check for possible process surge or bent stem. Initial Warning Initializing, PV held at 4 mA set point while unit powers up. Should be transient. No action required. Cal Span Warning Span between Sensor Calibration Hi and Lo val- ues is less than minimum span. Recalibrate or reconfigure unit with longer span Lo Temp Warning Present temperature measured in electronics compartment is below -40° C. 1. Transmitter may need to be moved to ensure ambient temperature is within specification 2. Change to remote mount transmitter 3. Controlled external heat may be required to ensure that temperature inside housing is within specification Hi Temp Warning Present temperature measured in electronics compartment is above +80° C. 1. Transmitter may need to be moved to ensure ambient temperature is within specification 2. Change to remote mount transmitter 3. Controlled external cooling may be required to ensure that temperature inside housing is within specification TrimReqd Warning Loop trim values are defaults; loop output may be inaccurate. Perform Loop Trim operation. Cal Reqd Warning Default calibration parameters in use, level reading inaccurate. Consult factory. SecFltHi Fault A/D readings from LVDT secondary windings are above expected range. Check for missing displacer. SecFltLo Fault A/D readings from LVDT secondary windings are below expected range. Check for broken spring or leaking dis- placer. CoreDrop Fault Core too far out. Check for lost or damaged LVDT core. PriFault Fault LVDT Primary circuit open condition. Check LVDT winding resistance. Replace LVDT if values are out of range LoopFail Fault Loop current differs from commanded value by more than 1.00 mA. Consult factory. DfltParm Fault Non-volatile parameters have been defaulted.Consult factory. PACTware PC program E3 Modulevel offers the ability to monitor output and LVDT position using the PACTware DTM. Refer to bulletins 59-101 and 59-601 for more information.

32 48-635 E3 Modulevel Displacer Level Transmitter

3.4.2 CSA (Canadian Standards Association)

CSA XEXX-XXXX x11, x13 Explosion Proof with transmitter codes: x21, x23 Class I, Div. 1; Groups B, C, D x31, x33 Class II, Div. 1; Groups E, F , G x41, x43 Class III, T5 x51, x53 Type 4X, IP66 x61, x63 XEXX-XXXX x15, x17 Intrinsically Safe with transmitter codes: x25, x27 Class I, Div. 1; Groups A, B, C, D x35, x37 Class II, Div. 1; Groups E, F , G x45, x47 Class III, T4 x55, x57 EntityŒ x65, x67 Type 4X, IP66 XEXX-XXXX x11, x13 suitable for: with transmitter codes: x21, x23 Class I, Div. 2; Groups A, B, C, D x31, x33 Class II, Div. 2; Groups E, F , G x41, x43 Class III, T4 x51, x53 Type 4X, IP66 x61, x63

3.4 Agency Approvals

3.4.1 FM (Factory Mutual)

FM XEXX-XXXX x11, x12, x13, x14 Explosion Proof with transmitter codes: x21, x22, x23, x24 Class I, Div. 1; Groups B, C, D x31, x32, x33, x34 Class II, Div. 1; Groups E, F , G x41, x42, x43, x44 Class III, T5 x51, x52, x53, x54 Type 4X, IP66 x61, x62, x63, x64 XEXX-XXXX x15, x16, x17, x18 Intrinsically Safe with transmitter codes: x25, x26, x27, x28 Class I, Div. 1; Groups A, B, C, D x35, x36, x37, x38 Class II, Div. 1; Groups E, F , G x45, x46, x47, x48 Class III, T4 x55, x56, x57, x58 EntityŒ x65, x66, x67, x68 Type 4X, IP66 XEXX-XXXX x11, x12, x13, x14 Non-Incendive with transmitter codes: x21, x22, x23, x24 Class I, Div. 2; Groups A, B, C, D x31, x32, x33, x34 Class II, Div. 2; Groups E, F , G x41, x42, x43, x44 Class III, Div. 2; T4 x51, x52, x53, x54 Type 4X, IP66 x61, x62, x63, x64

3348-635 E3 Modulevel Displacer Level Transmitter

3.4.3 ATEX (European Directive for Explosion Protection

Agency Model Approval/Standards ATEX XEXX-XXXX, EXX-XXXX x1E, x1F, x1G, x1H Flameproof with transmitter codes x2E, x2F, x2G, x2H ATEX Ex II 1/2 G Ex d IIC T6 x3E, x3F, x3G, x3H EN 60079-0 EN 60079-1 EN 60079-26 94/9/EC XEXX-XXXX, EXX-XXXX x1A, x1B, x1C, x1D Intrinsically SafeŒ with transmitter codes x2A, x2B, x2C, x2D ATEX Ex II 1 G Ex ia IIC T4 x3A, x3B, x3C, x3D EN 60079-0 EN 60079-11 EN 60079-26 EN 60079-27 94/9/EC XEXX-XXXX, EXX-XXXX x1A, x1B, x1C, x1D Non-Sparking with transmitter codes x2A, x2B, x2C, x2D ATEX Ex II 3 G Ex ic II T6 Gc x3A, x3B, x3C, x3D EN 60079-0 EN 60079-11 94/9/EC IEC XEXX-XXXX, EXX-XXXX x1E, x1F, x1G, x1H Flameproof with transmitter codes x2E, x2F, x2G, x2H IECEx Ex d IIC T6 Ga/Gb x3E, x3F, x3G, x3H IEC 60079-0 IEC 60079-1 IEC 60079-26 XEXX-XXXX, EXX-XXXX x1A, x1B, x1C, x1D Intrinsically SafeŒ with transmitter codes x2A, x2B, x2C, x2D IECEx Ex ia IIC T4 Ga x3A, x3B, x3C, x3D IEC 60079-0 IEC 60079-11 IEC 60079-26 IEC 60079-27 These units have been tested to EN 61326 and are in compliance with the EMC Directive 2004/108/EC. Œ Entity parameters for intrinsically safe installation: FM/CSA Vmax = 28.6 V P max = 1 W L i= 9.4 µH Imax = 140 mA C i= 5.5 nF ATEX V max = 28.4 V P max = 0.67 W L i= 3 µH Imax = 94 mA C i= 2.2 nF  On remote electronics housing only, seal is required within 18 inches.

34 48-635 E3 Modulevel Displacer Level Transmitter

3.4.4 Agency Drawings

3548-635 E3 Modulevel Displacer Level Transmitter Electronic ModuleHART SIL 2 Z31-2844-001* Wiring Board HART SIL 2 Z30-9151-001 Transmitter Housing O-rings (2 required) 012-2201-237 Transmitter Housing Cover Kits– Contains parts 4a and 4b ATEX/IEC & FM/CSA, aluminum, IS, integral 089-6606-004 ATEX/IEC & FM/CSA, stainless steel, IS, integral 089-6606-005 FM/CSA, aluminum, XP , integral 089-6606-009 FM/CSA, stainless steel, XP , integral 089-6606-010 ATEX/IEC, aluminum, XP , integral 089-6606-013 ATEX/IEC, stainless steel, XP , integral 089-6606-014 FM/CSA, aluminum, XP , remote 089-6606-015 FM/CSA, stainless steel, XP , remote 089-6606-016 FM/CSA, aluminum, IS, remote 089-6606-017 FM/CSA, stainless steel, IS, remote 089-6606-018 Terminal Junction Box Covers (2 required) FM/CSA, aluminum, XP , remote Consult Factory FM/CSA, stainless steel, XP , remote Consult Factory FM/CSA, aluminum, IS, remote Consult Factory FM/CSA, stainless steel, IS, remote Consult Factory LVDT Kit – Contains parts 5, 8, 9, and 10 Low Temperature (9th digit 1 or 4) 089-7827-007* Mid Temperature (9th digit 2 or 5) 089-7827-008* High Temperature (9th digit 3 or 6) 089-7827-009* LVDT Housing Cover Kits Aluminum 089-7837-001 Stainless Steel 089-7837-002 LVDT Cover O-ring 012-2222-123 Remote Terminal Boards (2 required) 030-3609-001 Remote Transmitter Jumper Cable 037-7917-001 Remote Cable Assembly (last two digits indicate cable length in feet) Up to +400° F (+204° C) 037-3226-0xx Up to +500° F (+260° C) 037-3227-0xx 3 3 Remote Transmitter *Field replacement of this part requires a user calibration of the repaired unit.

1 Electronic Module

2 Wiring Board

3 Transmitter Housing O-rings (2)

4a Meter/Bezel Compartment Cover 4b Wiring Compartment Housing Cover 4c Terminal Junction Box Covers (2)

5 LVDT Assembly

6 LVDT Housing Cover

7 LVDT Cover O-ring

8 TFE Spacer

9 Grip Ring

10 Top LVDT Spacer

11 Remote Terminal Boards (2)

12 Remote Transmitter Jumper Cable

13 Remote Cable Assembly

3.5 Parts

3.5.1 Replacement Transmitter Head Parts

36 48-635 E3 Modulevel Displacer Level Transmitter

3.5.3 Mechanical Replacement Parts

3.5.2 User Calibration Procedure

The E3 Modulevel is calibrated at the factory, so it normally requires only configuration by the user in the field. Should the E3 require replacement of any parts in the field, a user calibration must be per- formed after changing out any of the following original parts: Bezel assembly, LVDT assembly, range spring, stem assembly, or displacer. The following procedure should be followed when performing a user calibration in the field. Note: User calibration should be performed at normal operating conditions. 1. Move liquid level on displacer to desired low level point. Using keypad and LCD display, scroll down to DispFact. 2. Press to access data entry mode, down arrow until “Yes” is displayed and Enter again. The factory menu is now accessible. 3. Scroll down to CalSelct. 4. Press , then until “User” is displayed and again. 5. Scroll down to SnrCalLo. 6. Press , then and simultaneously and again. The current liquid level has been captured as the low level point. 7. Scroll down to LvlCalLo. The default value is 0.00. If a different level value is desired at this point, press , use the and keys to choose the desired value and press again. 8. Move the liquid level on displacer to the desired high level point. Scroll to SnrCalHi. 9. Press , then and simultaneously and again. The current liquid level has been captured as the high level point. 10. Scroll down to LvlCalHi. The default value is the displacer length. If a different level value is desired at this point, press , use the and keys to choose the desired value and press again. The user calibration is complete. Cage Pressure Rating Temp. Config. 4th digit Spring SG Range E-tube Kits Stem Kit* Spring Kits* CSA, Carbon Steel FM, ATEX, IEC Carbon Steel CSA, FM, ATEX, IEC, 316 SS Inconel® 316 SS 150#, 300# & 600# ANSI A, B, C 0.23 – 0.54 089-5958-017089-5958-002089-5958-006 089-5565-004089-5340-002 n/a 0.55 – 1.09 089-5565-003089-5340-005 1.10 – 2.20 089-5565-003089-5340-008 D, E, F 0.23 – 0.54 089-5958-019089-5958-004089-5958-008 089-5565-008089-5340-003 0.55 – 1.09 089-5565-007089-5340-006 1.10 – 2.20 089-5565-007089-5340-009 J, K, L 0.23 – 0.54 089-5958-005089-5958-001089-5958-005 089-5565-002089-5340-002089-5340-001 0.55 – 1.09 089-5565-001089-5340-005089-5340-004 1.10 – 2.20 089-5565-001089-5340-008089-5340-007 M, N, P Temp ≤ +450°F (+230°C) 0.23 – 0.54 089-5958-018089-5958-003089-5958-007 089-5565-006089-5340-002 n/a0.55 – 1.09 089-5565-005089-5340-005 1.10 – 2.20 089-5565-005089-5340-008 M, N, P Temp ≥ +500°F (+260°C) 0.23 – 0.54 089-5958-018089-5958-003089-5958-007 089-5565-006089-5340-003 n/a0.55 – 1.09 089-5565-005089-5340-006 1.10 – 2.20 089-5565-005089-5340-009 900# ANSI B 0.55 – 1.09 089-5958-020089-5958-010089-5958-014089-5565-004 089-5340-010 n/a E 089-5958-022089-5958-012089-5958-016089-5565-008 K 089-5958-013089-5958-009089-5958-013089-5565-002 N 089-5958-021089-5958-011089-5958-015089-5565-006 1500# & 2500# ANSI B 0.55 - 1.09 089-5958-020089-5958-010 n/a 089-5565-004 E 089-5958-022089-5958-012 089-5565-008 K 089-5958-013089-5958-009 089-5565-002 N 089-5958-021089-5958-011 089-5565-006 *Field replacement of this part requires a user calibration of the repaired unit.

3748-635 E3 Modulevel Displacer Level Transmitter Cotter Pins Displacer Stem Assembly Electronic Module Wiring Board Transmitter Housing O-rings Wiring Compartment Housing CoverMeter/Bezel Compartment Housing Cover LVDT Assembly LVDT Housing Cover LVDT Cover O-ring TFE Spacer Grip Ring/Spacer Range Spring in Protector Enclosing Tube and Gasket Flange or Flange Assembly Cotter pins All Units 10-5203-001 Displacer Kits* High Pressure 150, 300, 600# 900, 1500, 2500# S.G. Range S.G. Range 14" 89-6125-001 89-6126-001 89-6125-010 32" 89-6125-002 89-6126-002 89-6125-011 48" 89-6125-003 89-6126-003 89-6125-012 60" 89-6125-004 89-6126-004 89-6125-013 72" 89-6125-005 89-6126-005 n/a 84" 89-6125-006 89-6126-006 n/a 96" 89-6125-007 89-6126-007 n/a 108" 89-6125-008 89-6126-008 n/a 120" 89-6125-009 89-6126-009 n/a Cage Head Pressure Flange Head Flange Kit Rating Size Carbon Steel 316 SS 3" 89-4242-001 89-4242-017 150# ANSI 4" 89-4242-005 89-4242-021 6" 89-4242-011 89-4242-027 3" 89-4242-002 89-4242-018 300# ANSI 4" 89-4242-006 89-4242-022 6" 89-4242-012 89-4242-028 3" 89-4242-003 89-4242-019 600# ANSI 4" 89-4242-007 89-4242-023 6" 89-4242-013 89-4242-029 3" 89-4242-004 89-4242-020 900# ANSI 4" 89-4242-008 89-4242-024 6" 89-4242-014 89-4242-030 1500# ANSI 4" 89-4242-009 89-4242-025 6" 89-4242-015 89-4242-031 2500# ANSI 4" 89-4242-010 89-4242-026 6" 89-4242-016 89-4242-032 Kit Definitions Head flange kitincludes: head flange, studs, nuts and gasket (top mounting units) or head flange only (chambered unit) E-tube kitsinclude: E-tube, E-tube extension(s) and gasket Stem kitsinclude: stem assembly, stem extension, LVDT core Spring kitsinclude: spring assembly, screws and lockwashers Displacer kitsinclude: displacer and cotter pins

3.5.4 Recommended Spare Parts

HART SIL 2 Z31-2844-001* LVDT Assembly Kit Low Temperature (9th digit 1 or 4)89-7827-007* Mid Temperature (9th digit 2 or 5)89-7827-008* High Temperature (9th digit 3 or 6)89-7827-009* 1 5 *Field replacement of this part requires a user calibration of the repaired unit.

38 48-635 E3 Modulevel Displacer Level Transmitter

3.6 Specifications

3.6.1 Functional

Measurement Principle Buoyancy – continuous displacement utilizing a precision range spring Input Measured Variable Level, determined by LVDT core movement affected by buoyancy force changes on continuous displacer Physical Range Up to 120" (300 cm) based on displacer length (C/F for longer ranges) Output Type Analog: 4 to 20 mA direct or reverse with HART digital signal Range Analog: 3.8 to 20.5 mA useable, 22.5 mA maximum Digital: 0 to 100% Resolution Analog: 0.01 mA Digital: 0.1% Level units: 0.01 inch Loop Resistance (maximum) 620 ohms @ 24 VDC Diagnostic Alarm 3.6, 22 mA or HOLD selectable (Complies with NAMUR NE 43) Damping Adjustable 0-45 seconds Sampling Rate Transmitter 15 times per second User Interface Keypad 3-button menu-driven data entry and system security Indication 2-line× 8-character LCD display Digital Communication HART Version 5.x compatible Power Voltage(measured at instrument terminals) 11–36 VDC (Direct Current) This device provides only Functional Isolation Current 22.5 mA maximum Housing Material Aluminum A356-T6 (<0.20% copper), optional 316 stainless steel Cable Entry 3⁄4" NPT and M20 Ingress Protection TYPE 4X, IP66 Chamber Materials Carbon steel 316/316L stainless steel Wetted parts 304/304L and 316/316L (900# and greater) and Inconel ® (spring) 316/316L (600# and less) and Inconel (spring) Process connections Tank Top: 3", 4", 6" ANSI Flange Chambered: 1 1⁄2", 2" NPT 11⁄2", 2" Socketweld 11⁄2", 2" ANSI Flanges Process Conditions Process temperature rangeŒ Steam applications: Non-steam applications: Process pressure range 5100 psig @ +100° F (351 bar @ +38° C) Œ Maximum process temperatures are based on ambient temperatures less than or equal to +120° F (+49° C). Higher ambient temperatures require reduced process temperatures.  Consult factory for low temperature applications down to -330° F (-200° C).

3948-635 E3 Modulevel Displacer Level Transmitter Linearity ±0.50% of full span Repeatability ±0.20% of full span Ambient temperature effect Maximum zero shift is 0.017%/°F over ambient temperature range Operating Temp. range: -40° to +176° F (-40° to +80° C) LCD Temp. Range: -5° to +160° F (-20° to +70° C) Hysteresis ±0.20% of full span Response Time <1 second Warm-up Time <5 seconds

3.6.2 Performance - Level

Electronics Operating Temperature -40 to +176° F (-40 to +80° C) Display Function Operating Temperature -5 to +160° F (-20 to +70° C) Storage Temperature -50 to +185° F (-40 to +85° C) Humidity 0-99%, non-condensing Electromagnetic Compatibility Meets CE Requirements: EN 61326 Shock Class ANSI/ISA-S71.03 Class SA1Ž Vibration Class ANSI/ISA-S71.03 Class VC2Ž Altitude ≤2000 m Pollution Degree 2 Linearity ±0.70% of full span Repeatability ±0.40% of full span Ambient temperature effect Maximum zero shift is 0.017%/°F over ambient temperature range

3.6.3 Performance - Interface Level & Density

20.5 mA Ω Figure 16 Allowable Loop Resistance vs. Supply Voltage Ž With aluminum housing only. Does not apply to models with 316 SS transmitter housings.  The displacer must always be completely immersed in process liquid when the E3 is used in interface or density service. Top mounted models require liquid level to exceed the top of the displacer by 2" at all times to ensure optimal performance.

40 48-635 E3 Modulevel Displacer Level Transmitter Figure 20 Remote Side/Side Mount Fourth Digit Codes A, B, C Figure 21 Remote Side/Side Mount Fourth Digit Codes A, B, C Dia. ANSI standard flange A B C 4.02 (102) ¾" NPT Dual Conduit Entries 4.02 (102) 10.32 (262) 70° 0.87 (22) 2.81 (71) 3.86 (98) 6.28 (159) 4.04 (103) 3.95 (100) 8.10 (206) ¾" NPT Dual Conduit Entries Figure 17 HT Integral Side/Bottom Mount Fourth Digit Codes A, B, C 4.02 (102) A D H J F E Level range ¾" NPT Dual Conduit Entries E Level range 1" NPT drain (plug not provided)F G D 4.02 (102) 3.99 (101) E Level range 1" NPT drain (plug not provided) ¾" NPT Dual Conduit Entries F G D 2.39 (61) 15.95 (405) 15.95 (405) 6.48 (165) 5.42 (138) 3.96 (101) 2.84 (72) 502 (128) 3.85 (98) 6.25 (159) 10.32 (262) 5.31 (135) 8.73 (222) Up to 75' (23 m) of connecting cable part number 037-3226-0XX or 037-3227-0XX, run in conduit. Last 2 digits in part number are cable length in feet. Cable must be ordered separately. A A minus 3.34 (85)minus 3.34 (85) 45°

3.6.4 Physical – Inches (mm)

Dimensional specifications for standard pressure models E3A, E3B, E3C, E3D, E3E, E3F Figure 18 E3A/E3B Series with Integral Top Mounting Fourth Digit Codes J, K, L Figure 19 Integral Transmitter Head

4148-635 E3 Modulevel Displacer Level Transmitter Dimensional specifications – inches (mm) Cage Pressure Process Spring Dimension Rating Conn. Size S.G. Range BCD E FG H J 600# ANSI 900# ANSI 1500# ANSI 2500# ANSI “A” Dimension Fourth Digit of Model Number Cage Press. Rating Head Flange Size A, B, C D, E, F J, K, L M, N, P 3" 16.97 24.97 12.97 20.97 150# ANSI 4" 16.97 24.97 12.97 20.97 6" 17.03 25.03 13.03 21.03 3" 17.16 25.16 13.16 21.16 300# ANSI 4" 17.28 25.28 13.28 21.28 6" 17.47 25.47 13.47 21.47 3" 17.53 25.53 13.53 21.53 600# ANSI 4" 17.78 25.78 13.78 21.78 6" 18.16 26.16 14.16 22.16 3" 17.78 25.78 13.78 21.78 900# ANSI 4" 18.03 26.03 14.03 22.03 6" 18.47 26.47 14.47 22.47 1500# ANSI 4" 18.41 26.41 14.41 22.41 6" 19.53 27.53 15.53 23.53 2500# ANSI 4" 19.28 27.28 15.28 23.28 6" 20.53 28.53 16.53 24.53

42 48-635 E3 Modulevel Displacer Level Transmitter TRANSMITTER – ELECTRONICS (see opposite page) MOUNTING AND CHAMBER MATERIALS SPECIFIC GRAVITY AND PROCESS TEMPERATURE LEVEL RANGE

3.7 Model Numbers

3.7.1 E3x for Non-Steam Service

E 3 Standard Construction Electronic Modulevel Flanged topŒ Cage side/bottom Cage side/side steel 316 SS steel 316 SS steel 316 SS A B C D E F Integral or Remote Transmitter Mounting 1 & 4 1 & 4 1 & 4 1 & 4 3 & 6 Use withMounting/Temp. codes (9th Digit) +300° F (+150° C) +400° F (+200° C) +450° F (+230° C) +550° F (+290° C) +600° F (+315° C)maximum process temperature J A M D M 0.23 – 0.54 specific gravity (up to 600 lbs) K B N E N 0.55 – 1.09 specific gravity (all pressures) L C P F P 1.10 – 2.20 specific gravity (up to 600 lbs) All Pressures 600# or below 14 32 48 60 72 84 96 108 120 Inches 356 813 1219 1524 1829 2134 2438 2743 3048 mm A B C D E F G H I Code DESIGN TYPE PROCESS CONNECTION SIZE & TYPE External Cage Top Mount Type11⁄2" 2" 3" 4" 6" AE n/a n/a n/a NPT RF n/a n/a n/a SW PQGHK Flange ANSI Flange rating 150# RF 300# RF 600# RF 900# RF 1500# RF 2500# RFŽ 345 6 7 8 Ž Pressure rating limited by enclosing tube to 5150 psi @ 100°F  For stainless steel construction on 1500# and 2500# models, consult factory Œ Adjustable 8-foot hanger cable, part number 32-3110-001, required when distance from flange face to top of displacer must be greater than 7.31".  Bolting material is alloy steel.

4348-635 E3 Modulevel Displacer Level Transmitter Integral Mount Maximum Process Temperature Use withSpecific Gravity and Process Temperaturecodes (4th Digit): 1 +550° F (+290° C) J, K, L, A, B, C, M, N, P , D, E, F Remote Mount (FM & CSA only) Maximum Process Temperature Use withSpecific Gravity and Process Temperaturecodes: 4 +550° F (+290° C) J, K, L, A, B, C, M, N, P , D, E, F MOUNTING/TEMPERATURE E3 H XXX XXXX (see previous page)

3.7.1 E3x for Non-Steam Service - Transmitter Electronics

Housing Material/Conduit Entry/Approval 9th Digit

1 Cast aluminum, FM/CSA XP ,3⁄4" NPT 1,3,4,6

2 Cast aluminum, FM XP , M20 1,3,4,6

3 Cast stainless steel, FM/CSA XP ,3⁄4" NPT 1,3,4,6

4 Cast stainless steel, FM XP , M20 1,3,4,6

5 Cast aluminum, FM/CSA IS,3⁄4" NPT 1,3,4,6

6 Cast aluminum, FM IS, M20 1,3,4,6

7 Cast stainless steel, FM/CSA IS,3⁄4" NPT 1,3,4,6

8 Cast stainless steel, FM IS, M20 1,3,4,6

A Cast aluminum, ATEX/IEC IS,3⁄4" NPT 1,3 B Cast aluminum, ATEX/IEC IS, M20 1,3 C Cast stainless steel, ATEX/IEC IS,3⁄4" NPT 1,3 D Cast stainless steel, ATEX/IEC IS, M20 1,3 E Cast aluminum, ATEX/IEC XP ,3⁄4" NPT 1,3 F Cast aluminum, ATEX/IEC XP , M20 1,3 G Cast stainless steel, ATEX/IEC XP ,3⁄4" NPT 1,3 H Cast stainless steel, ATEX/IEC XP , M201,3 HOUSING MATERIAL/CONDUIT ENTRY/APPROVAL H 4-20 mA/HART, SIL 2 OUTPUT/SIL RATING

44 48-635 E3 Modulevel Displacer Level Transmitter TRANSMITTER – ELECTRONICS (see opposite page) SPECIFIC GRAVITY AND PROCESS TEMPERATURE LEVEL RANGE

3.7.2 E3x for Steam Service

E 3 Standard Construction Electronic Modulevel All Pressures 600# or below 14 32 48 60 72 84 96 108 120 Inches 356 813 1219 1524 1829 2134 2438 2743 3048 mm A B C D E F G H I Code DESIGN TYPE CHAMBER PRESSURE CLASS PROCESS CONNECTION SIZE & TYPE External Cage Top Mount Type11⁄2" 2" 3" 4" 6" AE n/a n/a n/a NPT RF n/a n/a n/a SW PQGHK Flange ANSI Flange rating 150# RF 300# RF 600# RF 900# RF 1500# RF 2500# RFŽ 345 6 7 8 Ž Pressure rating limited by enclosing tube to 5150 psi @ +100°F  For stainless steel construction on 1500# and 2500# models, consult factory MOUNTING AND CHAMBER MATERIALS Flanged topŒ Cage side/bottom Cage side/side steel 316 SS steel 316 SS steel 316 SS A B C D E F Œ Adjustable 8-foot hanger cable, part number 32-3110-001, required when distance from flange face to top of displacer must be greater than 7.31".  Bolting material is alloy steel. Integral or Remote Integral Remote Integral or Remote Integral Remote Transmitter Mounting 1 & 4 2 5 2 & 5 3 6 Use withMounting/Temp. codes (9th Digit) +300° F (+150° C +400° F (+200° C) +400° F (+200° C) +450° F (+230° C) +500° F (+260° C) +500° F (+260° C)maximum process temperature K B K N E N 0.55 - 1.09 specific gravity (all pressures)

4548-635 E3 Modulevel Displacer Level Transmitter H 4-20 mA/HART, SIL 2 Integral Mount Maximum Process Temperature Use withSpecific Gravity and Process Temperaturecodes (4th Digit): Remote Mount (FM & CSA only) Maximum Process Temperature Use withSpecific Gravity and Process Temperaturecodes (4th Digit): OUTPUT/SIL RATING MOUNTING/TEMPERATURE E3 H

3.7.2 E3x for Steam Service - Transmitter Electronics

Housing Material/Conduit Entry/Approval 9th Digit

1 Cast aluminum, FM/CSA XP ,3⁄4" NPT 1,2,3,4,5,6

2 Cast aluminum, FM XP , M20 1,2,3,4,5,6

3 Cast stainless steel, FM/CSA XP ,3⁄4" NPT 1,2,3,4,5,6

4 Cast stainless steel, FM XP , M20 1,2,3,4,5,6

5 Cast aluminum, FM/CSA IS,3⁄4" NPT 1,2,3,4,5,6

6 Cast aluminum, FM IS, M20 1,2,3,4,5,6

7 Cast stainless steel, FM/CSA IS,3⁄4" NPT 1,2,3,4,5,6

8 Cast stainless steel, FM IS, M20 1,2,3,4,5,6

A Cast aluminum, ATEX/IEC IS,3⁄4" NPT 1,2,3 B Cast aluminum, ATEX/IEC IS, M20 1,2,3 C Cast stainless steel, ATEX/IEC IS,3⁄4" NPT 1,2,3 D Cast stainless steel, ATEX/IEC IS, M20 1,2,3 E Cast aluminum, ATEX/IEC XP ,3⁄4" NPT 1,2,3 F Cast aluminum, ATEX/IEC XP , M20 1,2,3 G Cast stainless steel, ATEX/IEC XP ,3⁄4" NPT 1,2,3 H Cast stainless steel, ATEX/IEC XP , M201,2,3 HOUSING MATERIAL/CONDUIT ENTRY/APPROVAL XXX XXXX (see previous page)

46 48-635 E3 Modulevel Displacer Level Transmitter AccuracyThe closeness of agreement between the result of measurement and the true value of the measure (inaccuracy equals the maximum positive and negative % deviation over the total span). ANSI American National Standards Institute. ATEX AT mospheres EXplosiveEuropean regulations governing the use of equipment installed in hazardous locations. CE Conformité EuropéeneStandards and performance criteria for the new European Union. CSA Canadian Standards AssociationCanadian, third party agency that qualifies the safety of electrical equipment. Damping The imposed delay between level change and the corresponding output signal change; often used to smooth unwanted output variations. Default ScreensThe initial position of the menu structure that displays the primary measurement values of Level/IfcLevel/SpecGrav, %Output, Loop and to which it returns after 5 minutes of inactivity. DiagnosticsThree levels of error messages; Fault, Warning and Information. DisplacerA sensing element that is heavier than the liquid in which it is used and provides the volume necessary to vary the buoyancy force acting on the unit. DVM/DMM Digital Volt Meter/Digital Multimeter. Electromagnetic EnergyThe radiation that travels through space as electric and magnetic fields varying with position and time. Examples in increasing frequency: radio waves, microwave, infrared light, visible light, ultraviolet light, x-rays, gamma waves, and cosmic waves. EM See Electromagnetic Energy. EMI Electromagnetic InterferenceElectrical noise caused by electromagnetic fields that may affect electrical circuits, particularly low-power electronic devices. EN European Normal Committee guidelines in EC coun- tries that take precedence over local and/or country guide- lines. Enclosing T ubeNon-flexing pressure boundary component that isolates the process from the electronics. ENV Preliminary EN guidelines, or pre-standards. ESD Electrostatic DischargeThe release of stationary elec- trical energy which can cause damage to electronic compo- nents. Explosion-Proof EnclosureAn enclosure designed to with- stand an explosion of gas or vapor within it and prevent the explosion from spreading outside the enclosure. Factory SealedA third-party-approved Explosion Proof seal installed in the unit during manufacturing. This alleviates the end user from installing an external XP seal adjacent (within 18") to the device. FaultThe highest level in the hierarchy of diagnostics annunciating a defect or failure in circuitry or software that preclude reliable measurement. The current (mA) value unit defaults to 3.6, 22, or Hold and a message is displayed on the rotating screen. Further information can be obtained by view- ing the Status or Diagnostic (Factory Menu) screens. FeedthroughA small connecting cavity between the main housing compartments, carrying the cable that supplies the operating energy to the measurement circuitry and returns the output value proportional to the level. FM Factory MutualAmerican, third party agency that qualifies the safety of electrical equipment. Four Wire An electronic instrument design that uses one set of wires to supply power (120/240 VAC, 24 VDC) and another set to carry the process measurement signal (4–20 mA). Also called Line Powered. FSK Frequency Shift Keying. Ground An electrical connection to the Earth’s potential that is used as a reference for the system and electrical safety. Grounded A state where no electrical potential exists between the ground (green) connection on the transmitter and the Earth or system ground. HART Highway Addressable Remote Transducer. Protocol that uses the Bell 202 frequency shift keying (FSK) method to superimpose low level frequencies (1200/2000 Hz) on top of the standard 4–20 mA loop to provide digital communication. HART ID See Poll Address. Hazardous Area An area where flammable gases or vapors are or may be present in the air in quantities sufficient to produce explosive or ignitable mixtures. IEC International Electrotechnical CommissionOrganization that sets international standards for electrical devices. Increased SafetyDesigns and procedures that minimize sparks, arcs, and excessive temperatures in hazardous areas. Defined by the IEC as Zone 1 environments (Ex e). Inductor A coil across which a voltage is induced as a result of the variation of the current through the coil. Information (message)The lowest level in the hierarchy of diagnostic conditions providing operational factors that are not critical to measurement. Further information can be obtained by viewing the Status or Diagnostic (Factory Menu) screens. Interface: ElectricalA boundary between two related, electronic circuits. Interface: ProcessA boundary between two or more immiscible liquids. Intrinsically Safe GroundA very low resistance connecting to a ground, in accordance with the National Electrical Code (NEC, ANSI/NFPA 70 for FMRC), the Canadian Electrical Code (CEC for CSA), or the local inspector. Glossary

4748-635 E3 Modulevel Displacer Level Transmitter Intrinsic SafetyA design or installation approach that limits the amount of energy that enters a hazardous area to elimi- nate the potential of creating an ignition source. Level The present reading of the height of material in a vessel. LinearityThe worst case error calculated as a deviation from a perfect straight line drawn between two calibration points. Line PoweredSee Four Wire. Loop The present reading of the 4–20 mA current output. Loop Powered See Two Wire. Loop ResistanceThe total value of the resistance in a two- wire loop including equipment and wiring. Low Voltage DirectiveA European Community require- ment for electrical safety and related issues of devices using 50–1000 VDC or 75–1500 VAC. LVDT Linear Variable Differential TransformerThis is the mechanism by which the Electronic Modulevel measures liq- uid level. This type of transformer compares the currents induced in two secondary windings to determine the position of the transformer core and, therefore, the liquid level. Measured Value The typical measurement values used to track the level of a process: Level, % Output and Loop. Media The liquid material being measured by the level transmitter. Multidrop The ability to install, wire, or communicate with multiple devices over one cable. Each device is given a unique address and ID. Non-hazardous AreaAn area where no volatile mixtures of vapors/gas and oxygen will be found at any time.Also called General Purpose Area. Non-incendiveA circuit in which any arc or thermal effect produced, under intended operating conditions of the equip- ment or due to opening, shorting, or grounding of field wiring, is incapable, under specific test conditions, of igniting the flammable gas, vapor, or dust-air mixture. Password A numerical value between 0 and 255 that pro- tects stored configuration data from unauthorized manipula- tion. Percent (%) Output The present reading as a fraction of the 16mA scale (4–20mA). Poll Address (HART ID) A number between 1 and 15 which sets an address or location of a device in a multi-drop loop. Poll address for single device configuration is 0. Primary Winding The inductor within a transformer to which the voltage source is connected and which, as a result, produces the magnetic field. QuickStartThe essential information needed for the E3 Modulevel to be installed, wired and calibrated. Range The maximum value to which the control may sense level. In the case of the Modulevel, this value is limited to the physical size of the displacer. RepeatabilityThe maximum error between two or more output readings of the same process condition. RFI Radio Frequency InterferenceElectrical noise that can have an adverse affect on electrical circuits, particularly low- power devices. Secondary Winding The inductor within a transformer in which current is induced by the magnetic field of the primary winding. Span The whole or some portion of difference between the upper and lower limits of the range, which is chosen by the user. Specific Gravity (SG)The ratio of the density of a material to the density of water at the same conditions. StatusThe current state of the transmitter’s diagnostics; screen updates every 10 seconds. Stilling WellA device, usually a tube or pipe, which encloses the sensing element of a level control in order to protect it from and minimize the effects of turbulence in the vessel. T o ensure that the level in the well is identical to that outside the well, it must have vent holes included near the top to allow escape of vapor trapped above the liquid level. T ransformerAn electrical device which transfers electrical energy from a primary winding to one or more secondary windings by magnetic induction (no electrical contact) T rim 4/T rim 20 Built-in system capability to fine tune the 4 mA and 20 mA points so the transmitter output corresponds exactly to user’s meter, DCS input, etc. T wo Wire An electrical instrument design that uses one set of wires to provide both the supply power and process meas- urement signal. The process measurement is achieved by vary- ing the current of the loop. Also calledLoop Powered. Units The engineering units used to measure the level in the system. Warning (message)The second level in the hierarchy of Diagnostics annunciating conditions that are not fatal but may affect measurement. A message will occur on the main (rotating) screen when a Warning is detected but will not affect output current. Further information can be obtained by viewing the Status or Diagnostic screens.

BULLETIN: 48-635.2 EFFECTIVE: July 2011 SUPERSEDES: June 2009 Service Policy Owners of Magnetrol controls may request the return of a control or any part of a control for complete rebuilding or replacement. They will be rebuilt or replaced promptly. Controls returned under our service policy must be returned by Prepaid transportation. Magnetrol will repair or replace the control at no cost to the purchaser (or owner) other than transportation if: 1. Returned within the warranty period; and 2. The factory inspection finds the cause of the claim to be covered under the warranty. If the trouble is the result of conditions beyond our control; or, is NOT covered by the warranty, there will be charges for labor and the parts required to rebuild or replace the equipment. In some cases it may be expedient to ship replacement parts; or, in extreme cases a complete new control, to replace the original equipment before it is returned. If this is desired, notify the factory of both the model and serial numbers of the control to be replaced. In such cases, credit for the materials returned will be determined on the basis of the applicability of our warranty. No claims for misapplication, labor, direct or consequential damage will be allowed. For T echnical Support contact one of the offices listed below. Return Material Procedure So that we may efficiently process any materials that are returned, it is essential that a “Return Material Authorization” (RMA) number be obtained from the factory, prior to the material’s return. This is available through a Magnetrol local representative or by contacting the factory. Please supply the following information: 1. Company Name 2. Description of Material 3. Serial Number 4. Reason for Return 5. Application Any unit that was used in a process must be properly cleaned in accordance with OSHA standards, before it is returned to the factory. A Material Safety Data Sheet (MSDS) must accompany material that was used in any media. All shipments returned to the factory must be by prepaid transportation. All replacements will be shipped F .O.B. factory. NOTE: See Electrostatic Discharge Handling Procedure on page 7. NOTE: If unit needs to be returned, the displacer must be secured to prevent damage in transit. ASSURED QUALITY & SERVICE COST LESS 5300 Belmont Road • Downers Grove, Illinois 60515-4499 • 630-969-4000 • Fax 630-969-9489 • www.magnetrol.com

145 Jardin Drive, Units 1 & 2 • Concord, Ontario Canada L4K 1X7 • 905-738-9600 • Fax 905-738-1306

Heikensstraat 6 • B 9240 Zele, Belgium • 052 45.11.11 • Fax 052 45.09.93 Regent Business Ctr., Jubilee Rd. • Burgess Hill, Sussex RH15 9TL U.K. • 01444-871313 • Fax 01444-871317 Copyright © 2011 Magnetrol International, Incorporated. All rights reserved. Printed in the USA. CSA logotype is a registered trademark of Canadian Standards Association HART is a registered trademark of the HART Communication Foundation Inconel is a registered trademark of Special Metals Corporation Teflon is a registered trademark of DuPont.