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6 Watt DC/DC Power Converters

Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: sales@wallindustries.com Page 1 of 7 Plastic Case (Standard) Size: 0.86 x 0.44 x 0.36 inches Metal Case (Suffix “M”) Size: 0.86 x 0.44 x 0.36 inches

FEATURES

  • 0.86” x 0.44” x 0.36” SIP Package
  • Input Under Voltage Protection
  • High Efficiency up to 86%
  • 2:1 Wide Input Voltage Ranges
  • 6 Watts Maximum Output Power
  • Remote ON/OFF Control
  • 1600VDC I/O Isolation (Optional 3000VDC Isolation)
  • Continuous Short Circuit Protection
  • Plastic (Standard) & Metal (Suffix “M”) Case Types Available
  • CE Mark Meets 2006/95/EC, 93/68/EEC, & 2004/108/EC
  • UL60950-1, EN60950-1, & IEC60950-1 Safety Approvals
  • Compliant to RoHS EU Directive 2011/65/EU

DESCRIPTION

The DCPDL06 series of DC/DC power converters provides 6 watts of output power in a 0.86 x 0.44 x 0.36 inch SIP package. This series has single and dual output models with 2:1 wide input voltage ranges of 4.5- 9VDC, 9-18VDC, 18-36VDC, and 36-75VDC. Some features include high efficiency up to 86%, 1600VDC (standard) or 3000VDC (suffix “H”) I/O isolation, remote ON/OFF control, and short circuit and input under voltage protection. Both plastic (standard) and metal (suffix “M”) case types are available for this series. All models are RoHS compliant and have UL60950-1, EN60950-1, and IEC60950-1 safety approvals. This series is best suited for use in industry control systems, wireless networks, telecom/datacom, measurement equipment, and semiconductor equipment. MODEL SELECTION TABLE SINGLE OUTPUT MODELS Model Number Input Voltage Range Output Voltage Output Current Output Ripple & Noise No Load (2) Input Current Output Power Efficiency Maximum Capacitive Load Min Load Max Load DCPDL06-5S3.3

5 VDC

(4.5 - 9 VDC) 3.3 VDC 0mA 1300mA 50mVp-p 65mA 4.3W 77% 6600µF DCPDL06-5S05 5 VDC 0mA 1200mA 50mVp-p 105mA 6W 81% 3300µF DCPDL06-5S09 9 VDC 0mA 666mA 50mVp-p 105mA 6W 83% 2000µF DCPDL06-5S12 12 VDC 0mA 500mA 50mVp-p 105mA 6W 84% 1600µF DCPDL06-5S15 15 VDC 0mA 400mA 50mVp-p 105mA 6W 84% 1400µF DCPDL06-5S24 24 VDC 0mA 250mA 50mVp-p 105mA 6W 84% 680µF DCPDL06-12S3.3

12 VDC

(9 - 18 VDC) 3.3 VDC 0mA 1300mA 50mVp-p 40mA 4.3W 78% 6600µF DCPDL06-12S05 5 VDC 0mA 1200mA 50mVp-p 55mA 6W 83% 3300µF DCPDL06-12S09 9 VDC 0mA 666mA 50mVp-p 55mA 6W 84% 2000µF DCPDL06-12S12 12 VDC 0mA 500mA 50mVp-p 55mA 6W 85% 1600µF DCPDL06-12S15 15 VDC 0mA 400mA 50mVp-p 55mA 6W 85% 1400µF DCPDL06-12S24 24 VDC 0mA 250mA 50mVp-p 55mA 6W 84% 680µF DCPDL06-24S3.3

24 VDC

(18 - 36 VDC) 3.3 VDC 0mA 1300mA 50mVp-p 20mA 4.3W 78% 6600µF DCPDL06-24S05 5 VDC 0mA 1200mA 50mVp-p 28mA 6W 83% 3300µF DCPDL06-24S09 9 VDC 0mA 666mA 50mVp-p 28mA 6W 84% 2000µF DCPDL06-24S12 12 VDC 0mA 500mA 50mVp-p 28mA 6W 85% 1600µF DCPDL06-24S15 15 VDC 0mA 400mA 50mVp-p 28mA 6W 86% 1400µF DCPDL06-24S24 24 VDC 0mA 250mA 50mVp-p 28mA 6W 85% 680µF DCPDL06-48S3.3

48 VDC

(36 - 75 VDC) 3.3 VDC 0mA 1300mA 50mVp-p 14mA 4.3W 78% 6600µF DCPDL06-48S05 5 VDC 0mA 1200mA 50mVp-p 14mA 6W 82% 3300µF DCPDL06-48S09 9 VDC 0mA 666mA 50mVp-p 14mA 6W 84% 2000µF DCPDL06-48S12 12 VDC 0mA 500mA 50mVp-p 14mA 6W 85% 1600µF DCPDL06-48S15 15 VDC 0mA 400mA 50mVp-p 14mA 6W 86% 1400µF DCPDL06-48S24 24 VDC 0mA 250mA 50mVp-p 14mA 6W 84% 680µF DUAL OUTPUT MODELS Model Number Input Voltage Range Output Voltage Output Current Output Ripple & Noise No Load Input Current Output Power Efficiency Maximum Capacitive Load Min Load Max Load DCPDL06-5D05 5 VDC (4.5 - 9 VDC) ±5 VDC 0mA ±600mA 50mVp-p 105mA 6W 81% ±2000µF DCPDL06-5D12 ±12 VDC 0mA ±250mA 50mVp-p 105mA 6W 84% ±900F DCPDL06-5D15 ±15 VDC 0mA ±200mA 50mVp-p 105mA 6W 84% ±660µF DCPDL06-12D05 12 VDC (9 - 18 VDC) ±5 VDC 0mA ±600mA 50mVp-p 55mA 6W 82% ±2000µF DCPDL06-12D12 ±12 VDC 0mA ±250mA 50mVp-p 55mA 6W 83% ±900F DCPDL06-12D15 ±15 VDC 0mA ±200mA 50mVp-p 55mA 6W 84% ±660µF DCPDL06-24D05 24 VDC (18 - 36 VDC) ±5 VDC 0mA ±600mA 50mVp-p 28mA 6W 82% ±2000µF DCPDL06-24D12 ±12 VDC 0mA ±250mA 50mVp-p 28mA 6W 84% ±900F DCPDL06-24D15 ±15 VDC 0mA ±200mA 50mVp-p 28mA 6W 84% ±660µF DCPDL06-48D05 48 VDC (36 - 75 VDC) ±5 VDC 0mA ±600mA 50mVp-p 14mA 6W 82% ±2000µF DCPDL06-48D12 ±12 VDC 0mA ±250mA 50mVp-p 14mA 6W 84% ±900F DCPDL06-48D15 ±15 VDC 0mA ±200mA 50mVp-p 14mA 6W 85% ±660µF

Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: sales@wallindustries.com Page 2 of 7 SPECIFICATIONS: DCPDL06 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit INPUT SPECIFICATIONS Input Voltage Range 5VDC nominal input models 4.5 5 9 VDC 12VDC nominal input models 9 12 18 24VDC nominal input models 18 24 36 48VDC nominal input models 36 48 75 Input Surge Voltage (1 sec) 5VDC nominal input models 15 VDC 12VDC nominal input models 36 24VDC nominal input models 50 48VDC nominal input models 100 Input Current No Load See Table Input Reflected Ripple Current (See Note 1) 30 mAp-p Input Filter Capacitor type OUTPUT SPECIFICATIONS Output Voltage See Table Voltage Accuracy Full load an nominal Vin -1.0 +1.0 % Line Regulation Low line to high line at full load -0.2 +0.2 % Load Regulation No load to full load Single Output Models -1.0 +1.0 % Dual Output Models -1.0 +1.0 Cross Regulation (Dual Output Models) Asymmetrical load 25% / 100% FL -5 +5 % Output Power See Table Output Current See Table Minimum Load 0 % Maximum Capacitive Load Minimum input and constant resistive load See Table Ripple & Noise 20MHz Bandwidth 50 75 mVp-p Transient Response Recovery Time 25% load step change 500 µs Start-Up Time Power Up Nominal input and constant resistive load 30 ms Remote On/Off 30 Temperature Coefficient -0.02 +0.02 %/°C REMOTE ON/OFF Positive Logic DC/DC ON Referenced to -INPUT pin and CTRL pin applied current (See Application Circuits on page 4) Open or high impedance DC/DC OFF 2 3 4 mA Negative Logic DC/DC ON Referenced to -INPUT pin and CTRL pin applied current (See Application Circuits on page 4) 2 3 4 mA DC/DC OFF Open or high impedance Remote Off Input Current 2.5 mA PROTECTION Short Circuit Protection Continuous, automatic recovery Input Under Voltage Protection yes GENERAL SPECIFICATIONS Efficiency Nominal input voltage and full load See Table Switching Frequency Full load to minimum load 100 KHz Isolation Voltage (1 min) Input to Output Standard models 1600 VDC Suffix “M” models 1600 Suffix “H” models (only available with plastic case) 3000 Input to Case Suffix “M” models 1000 VDC Output to Case Suffix “M” models 1000 VDC Isolation Resistance 500VDC 1 GΩ Isolation Capacitance Standard models 50 pF Suffix “M” models 50 Suffix “H” models (only available with plastic case) 50

Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: sales@wallindustries.com Page 3 of 7 SPECIFICATIONS: DCPDL06 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit ENVIRONMENTAL SPECIFICATIONS Operating Ambient Temperature Without derating Standard models -40 +65 °C Suffix “M” models -40 +70 °C Suffix “H” models -40 +65 °C Storage Temperature -55 +125 °C Relative Humidity 5 95 % RH Thermal Shock MIL-STD-810F Vibration MIL-STD-810F MTBF BELLCORE TR-NWT-000332. Case 1: 50% Stress, Ta = 40°C 2,097,000 hours MIL-HDBK-217F, Ta=25°C, Full load (G/B controlled environment) Standard models 770,500 hours Suffix “H” models 770,500 hours Suffix “M” models 998,700 hours PHYSICAL SPECIFICATIONS Weight Standard models 0.17oz (4.8g) Suffix “M” models 0.21oz (5.9g) Suffix “H” models 0.17oz (4.8g) Dimensions (L x W x H) Standard models 0.86x0.36x0.44 inch (21.8x9.1x11.2 mm) Suffix “M” models 0.86x0.36x0.44 inch (21.8x9.1x11.2 mm) Suffix “H” models 0.86x0.36x0.44 inch (21.8x9.1x11.2 mm) Case Material Standard models Non-conductive black plastic Suffix “M” models Copper Suffix “H” models Non-conductive black plastic Base Material none Potting Material Silicon (UL94-V0) SAFETY & EMC CHARACTERISTICS Safety Approvals IEC60950-1, UL60950-1, EN60950-1 EMI (See Note 1) EN55022 Class A, Class B ESD EN61000-4-2 Air Contact ±8KV ±6KV Perf. Criteria A Radiated Immunity EN61000-4-3 10 V/m Perf. Criteria A Fast Transient (See Note 2) EN61000-4-4 ±2KV Perf. Criteria A Surge (See Note 2) EN61000-4-5 ±1KV Perf. Criteria A Conducted Immunity EN61000-4-6 10 Vrms Perf. Criteria A NOTES 1. The DCPDL06 series can only meet EMI Class A or Class B and input reflected ripple current with external components added. Please contact factory for more information. 2. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The following are the filter capacitors recommended:5VDC input models: Nippon chemi-con KY series, 330µF/50V Other input models: Nippon chemi-con KY series, 220µF/100V 3. Two case types are available for this series. Plastic case is standard; for the metal case add the suffix “M” to the model number. See the model number setup on page 7 for ordering details. 4. 1600VDC I/O isolation is standard; for 3000VDC I/O isolation add the suffix “H” to the model number (Ex: DCPDL06-24S12H). 3000VDC I/O isolation is only available for plastic case models. CAUTION: This power module is not internally fused. An input line fuse must always be used. *Due to advances in technology, specifications subject to change without notice.

Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: sales@wallindustries.com Page 4 of 7 REMOTE ON/OFF APPLICATION CIRCUITS Positive Logic The positive logic structure turns the DC/DC module ON during a logic High on the CTRL pin and turns the DC/DC module OFF during a logic low on the CTRL pin. The CTRL pin is an open collector/drain logic input signal (Von/off) that is referenced to GND. When not using the remote ON/OFF feature please open circuit between the CTRL pin and input pin to turn the module ON. DC/DC ON DC/DC OFF Positive Logic R1 (KΩ) R2 (KΩ) Vcc = 4.5~9 VDC 0 7.5 Vcc = 9~18 VDC 2.2 16 Vcc = 18~36 VDC 6.8 33 Vcc = 36~75 VDC 15 68 Negative Logic The negative logic structure turns the DC/DC module OFF during a logic High on the CTRL pin and turns the DC/DC module ON during a logic low on the CTRL pin. The CTRL pin is an open collector/drain logic input signal (Von/off) that is referenced to GND. When not using the remote ON/OFF feature please open circuit between the CTRL pin and input pin to turn the module ON. DC/DC ON DC/DC OFF Negative Logic R1 (KΩ) R2 (KΩ) R3 (KΩ) Vcc = 4.5~9 VDC 0.36 5.1 7.5 Vcc = 9~18 VDC 2.7 5.1 16 Vcc = 18~36 VDC 7.5 5.1 33 Vcc = 36~75 VDC 16 5.1 68

Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: sales@wallindustries.com Page 5 of 7 DERATING CURVES DCPDL06-48S05 Derating Curve DCPDL06-48S05M Derating Curve EFFICIENCY CURVES DCPDL06-48S05 Efficiency vs Input Voltage DCPDL06-48S05 Efficiency vs Output Current RECOMMENDED EMI FILTER EN55022 Class A Model C1 C2 C3 L1 DCPDL06-05xxx 22µF/10V

1210 MLCC

22µF/10V

1808 MLCC

2.2µH 0504 SMD Inductor PMT-059 DCPDL06-12xxx 22µF/25V

1812 MLCC N/A 680pF/3KV

8.2µH 0504 SMD Inductor PMT-077 DCPDL06-24xxx 10µF/50V

1210 MLCC N/A 1000pF/3KV

10µH 0504 SMD Inductor PMT-047 DCPDL06-48xxx 4.7µF/100V

1812 MLCC N/A 1000pF/3KV

33µH 0504 SMD Inductor PMT-089 EN55022 Class B Model C1 C2 C3 C4 L1 DCPDL06-05xxx 47µF/16V 47µF/16V 1808 MLCC N/A 3.3µH 0504 SMD Inductor PMT-044 DCPDL06-12xxx 22µF/25V

1812 MLCC

22µF/25V 8.2µH 0504 SMD Inductor PMT-077 DCPDL06-24xxx 10µF/50V 10µF/50V 10µH 0504 SMD Inductor PMT-047 DCPDL06-48xxx 4.7µF/100V 4.7µF/100V 33µH 0504 SMD Inductor PMT-089

Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: sales@wallindustries.com Page 6 of 7 MECHANICAL DRAWINGS Plastic Case (Standard) Metal Case (Suffix “M”)

Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: sales@wallindustries.com Page 7 of 7 MODEL NUMBER SET DCPDL 06 - 48 S 12 M Series Name Output Power Input Voltage Output Quantity Output Voltage Assembly Options 6: 6 Watts 5: 4.5-9 VDC S: Single Output 33: 3.3 VDC None: Plastic Case w/ 1600VDC isolation 12: 9-18 VDC 05: 5 VDC H: Plastic Case w/ 3000VDC Isolation 24: 18-36 VDC 09: 9 VDC M: Metal Case w/ 1600VDC isolation 48: 36-75 VDC 12: 12 VDC 15: 15 VDC 24: 24 VDC D: Dual Output 05: ±5 VDC 12: ±12 VDC 15: ±15 VDC COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well- documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: (603)778-2300 Toll Free: (888)597-9255 E-mail: sales@wallindustries.com Web: www.wallindustries.com Address: 5 Watson Brook Rd. Exeter, NH 03833