DS3100D5S MTU | Alldatasheet
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380V – 1 1 kV/50 Hz/Standby/Fuel Consumption Optimized MTU 20V4000G63/Water Charge Air Cooling PRODUCT HIGHLIGHTS Optional equipment and fi nishing shown. Standard may vary. // Benefi ts - Low fuel consumtion - Optimized system integration ability - High reliability - High availability of power - Long maintenance intervals // MTU Onsite Energy is a single-source supplier // Support - Global product support offered // Standards - Engine-generator set is designed and manufactured in facilities certifi ed to standards ISO 2008:9001 and ISO 2004:14001 - Generator set complies to ISO 8528 - Generator meets NEMA MG1, BS5000, ISO, DIN EN and IEC standards - NFPA 110 // Power Rating - System ratings: 3100 kVA - 3150 kVA - Accepts rated load in one step per NFPA 110 - Generator set complies to G3 according to ISO 8528-5 - Generator set exceeds load steps according to ISO 8528-5 // Performance Assurance Certifi cation (PAC) - Engine-generator set tested to ISO 8528-5 for transient response - 85% load factor - Verifi ed product design, quality and performance integrity - All engine systems are prototype and factory tested // Complete range of accessories available - Control panel - Circuit breaker/power distribution - Fuel system - Fuel connections with shut-off valve mounted to base frame - Starting/charging system - Exhaust system - Mechanical and electrical driven radiators - Medium voltage alternators // Emissions - Fuel consumption optimized // Certifi cations - CE certifi cation option
2 /// / DS03 100D5S / 50 Hz / 380V - 1 1kV APPLICATION DATA➀ // Engine Manufacturer MTU Model 20V4000G63 Type 4-cycle Arrangement 20V Displacement: l 95.4 Bore: mm 170 Stroke: mm 2 10 Compression ratio 16.4 Rated speed: rpm 1500 Engine governor ADEC (ECU 7) Max power: kWm 2670 Air cleaner Dry // Fuel System Maximum fuel lift: m 5 Total fuel fl ow: l/min 27 // Fuel Consumption➁ l/hr g/kwh At 100% of power rating: 6 17 .6 192 At 75% of power rating: 463.2 192 At 50% of power rating: 32 1.7 200 // Liquid Capacity (Lubrication) Total oil system capacity: l 390 Engine jacket water capacity: l 205 System coolant capacity: l 50 // Combustion Air Requirements Combustion air volume: m 3/s 2.64 Max. air intake restriction: mbar 50 // Cooling/Radiator System Coolant fl ow rate (HT circuit): m 3/h 80 Coolant fl ow rate (LT circuit): m3/h 32.5 Heat rejection to coolant: kW 980 Heat radiated to charge air cooling: kW 430 Heat radiated to ambient: kW 105 Fan power for mech. radiator (40°C): kWm 70 // Exhaust System Exhaust gas temp. (after turbocharger): °C 570 Exhaust gas volume: m 3/s 7 .1 Maximum allowable back pressure: mbar 85 Minimum allowable back pressure: mbar 30 ➀ All data refers only to the engine and is based on ISO standard conditions (25°C and 100m above sea level). ➁ Values referenced are in accordance with ISO 3046-1. Conversion calculated with fuel density of 0.83 g/ml. All fuel consumption values refer to rated engine power.
3 /// / DS03 100D5S / 50 Hz / 380V - 1 1kV // Engine ■ 4-Cycle ■ Standard single stage air fi lter ■ Oil drain extension & shut-off valve ■ Closed crankcase ventilation ■ Governor-electronic isochronous ■ Common rail fuel injection ■ Fuel consumption optimized engine ■ Represents standard features Represents optional features STANDARD AND OPTIONAL FEATURES // System Ratings (kW/kVA) Generator model Voltage Fuel consumption optimized 40°C/400m without radiator with mechanical radiator with electr. driven radiator kWel* kVA** AMPS kWel* kVA** AMPS kWel* kVA* AMPS Marathon 1030FDL7094 380 V 2520 3150 4786 2480 3100 47 10 2480 3100 47 10 (Low voltage 400 V 2520 3150 4547 2480 3100 447 4 2480 3100 447 4 marathon standard) 4 15 V 2520 3150 4382 2480 3100 43 13 2480 3100 43 13 Marathon 1030FDH7 101 1 1 kV 2520 3150 165 2480 3100 163 2480 3100 163 (Medium volt. marathon) * cos phi = 1,0 ** cos phi = 0,8 // Generator ■ NEMA MG1, BS5000, ISO, DIN EN and IEC standards ■ Self-ventilated ■ Superior voltage waveform ■ Solid state, volts-per-Hertz regulator ■ No load to full load regulation ■ ±0,25% voltage regulation no load to full load ■ Brushless alternator with brushless pilot exciter ■ 4 pole, rotating fi eld ■ Sustained short circuit current of up to 250% of the rated current for up to 10 seconds (marathon generator) Sustained short circuit current of up to 300% of the rated current for up to 10 seconds (Leroy Somer generator) ■ Marathon low voltage generator Leroy Somer generator (please contact your local MTU Onsite Energy distribution partner for system ratings) Oversized generator Medium voltage generator
4 /// / DS03 100D5S / 50 Hz / 380V - 1 1kV ■ Represents standard features Represents optional features STANDARD AND OPTIONAL FEATURES, CONTINUATION // Control Panel ■ Pre-wired control cabinet for easy application of customized controller (V1+) Island operation (V2) Automatic mains failure operation with ATS (V3a) Automatic mains failure operation incl. control of generator and mains breaker (V3b) Island parallel operation of multiple gensets (V4) Automatic mains failure operation with short (< 10s) mains parallel overlap synchronization (V5) Mains parallel operation of a single genset (V6) Mains parallel operation of multiple gensets (V7) Basler controller Deif controller ■ Complete system metering ■ Digital metering ■ Engine parameters ■ Generator Protection Functions ■ Engine protection ■ SAE J1939 engine ECU communications ■ Parametrization software ■ Multilingual capability ■ Multiple programmable contact inputs ■ Multiple contact outputs ■ Event recording ■ IP 54 front panel rating with integrated gasket Different expansion modules Remote annunciator Daytank control Generator winding temperature monitoring Generator bearing temperature monitoring Differential protection with multi-finction protection relay Modbus RTU-TCP gateway // Cooling System ■ Jacket water pump ■ Thermostat(s) ■ Water charge air cooling Mechanical radiator Electrical driven front-end cooler Jacket water heater // Circuit Breaker/Power Distribution 3-pole circuit breaker 4-pole circuit breaker Manual-actuated circuit breaker Electrical-actuated circuit breaker Stand-alone solution in seperate switch box // Fuel System ■ Flexible fuel connectors mounted to base frame Fuel filter with water separator Switchable fuel filter with water separator Seperate fuel cooler Fuel cooler integrated into cooling equipment
5 /// / DS03 100D5S / 50 Hz / 380V - 1 1kV // Exhaust System Exhaust bellows with connection flange Exhaust silencer with 10 dB(A) sound attenuation Exhaust silencer with 30 dB(A) sound attenuation Exhaust silencer with 40 dB(A) sound attenuation Y-connection-pipe ■ Represents standard features Represents optional features STANDARD AND OPTIONAL FEATURES, CONTINUATION // Starting/Charging System ■ 24V starter Starter batteries Battery rack & cables Battery charger // Mounting System ■ Welded base frame ■ Resilient engine and generator mounting ■ Modular base frame design
6 /// / DS03 100D5S / 50 Hz / 380V - 1 1kV Subject to change. | 3237621 | Edition 01/14 | ENC 2014-01. MTU Onsite Energy A Rolls-Royce Power Systems Brand www.mtuonsiteenergy.com WEIGHTS AND DIMENSIONS SOUND DATA // Consult your local MTU Onsite Energy distributor for sound data. EMISSIONS DATA // Consult your local MTU Onsite Energy distributor for emissions data. RATING DEFINITIONS AND CONDITIONS // Standby ratings apply to installations served by a reliable utility source. The standby rating is applicable to varying loads for the duration of a power outage. No overload capability for this rating. Ratings are in accordance with ISO 8528-1, ISO-3046-1, BS 55 14, AS 2789, and DIN 627 1. Average Load Factor: < 85%. Operating hours/year: max. 500. // Deration factor: Altitude: Consult your local MTU Onsite Energy Power Generation distributor for altitude derations. Temperature: Consult your local MTU Onsite Energy Power Generation distributor for temperature derations. Rated power is available up to 40°C and 400m above sea level. System Dimensions (L x W x H) Weight (dry/less tank) Open Power Unit (OPU) 6315 x 18 10 x 2332 mm 19955 kg Materials and specifi cations subject to change without notice. Weights and dimensions are based on open power units and are estimates only. Consult the factory for accurate weights and dimensions for your specifi c engine-generator set. Drawing above for illustration purposes only, based an standard open power 400 Volt engine-generator set. Lengths may vary with other voltages. Do not use for installation design. See website for unit specifi c template drawings.