DMW24S33-3000 WALL | Alldatasheet

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Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 DMW Ultra Wide Series Single and Dual Output

15 Watt DC/DC Converter

4:1 Ultra Wide Input Voltage Range

FEATURES

  • 1500VDC Isolation
  • Efficiency up to 86%
  • Six-Sided Shielding
  • MTBF>700,000 Hours
  • Remote On/Off Control
  • UL1950 Safety Approval
  • Internal SMT Construction
  • 4:1 Ultra Wide Input Range
  • UL 94V-0 Package Material
  • Complies with EN55022 Class A SPECIFICATIONS: DMW Ultra Wide Series All specifications are based on 25oC, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Nom Max Unit INPUT (Vin) Operating Voltage Range 9-36, 18-75 VDC Start Voltage (24V input models) 8 8.5 9 VDC Start Voltage (48V input models) 15 17 18 VDC Under Voltage Shutdown (24V input models) 7 8 8.5 VDC Under Voltage Shutdown (48V input models) 13 15 17 VDC Reverse Polarity Input Current 1 A Short Circuit Input Power 3500 mW Input Surge Voltage (1000ms) (24V input models) -0.7 50 VDC Input Surge Voltage (1000ms) (48V input models) -0.7 100 VDC Input Filter Pi Filter OUTPUT (Vo) Output Voltage Range See Rating Chart Output Voltage Accuracy ±1.0 ±2.0 % Output Voltage Balance Dual Output, Balanced Loads ±0.5 ±2.0 % Load Regulation Io = 10% to 100% ±0.5 ±1.0 % Line Regulation Vin = min. to max. ±0.1 ±0.5 % Output Power 15 W Output Current Range See Rating Chart Ripple & Noise (peak to peak) 20MHz 55 80 mVpk-pk Ripple & Noise (peak to peak) Over Line, Load, and Temperature 100 mVpk-pk Ripple & Noise 15 mVrms Transient Recovery Time 25% load step change 300 500 µs Transient Response Deviation 25% load step change ±2 ±4 % REMOTE ON/OFF Supply On 2.5 to 5.5VDC or Open Circuit Supply Off -0.7 0.8 VDC Standby Input Current 10 mA Control Input Current (On) Vin – RC = 5.0V 50 mA Control Input Current (Off) Vin – RC = 0V -1 mA Control Common Referenced to negative input PROTECTION Over Power Protection 120 % Short Circuit Protection Continuous Input Fuse Recommendation (24V input models) 2500mA Slow-Blow Type Input Fuse Recommendation (48V input models) 1250mA Slow-Blow Type GENERAL Efficiency See Rating Chart Switching Frequency 290 330 400 KHz Isolation Voltage Rated 60 seconds 1500 VDC Isolation Voltage Test Flash Test for 1 second 1650 VDC Isolation Resistance 500VDC 1000 MΩ Isolation Capacitance 100KHz, 1V 1200 1500 pF Internal Power Dissipation 5,000 mW

Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 DMW Ultra Wide Series Single and Dual Output 4:1 Ultra Wide Input Voltage Range SPECIFICATION TEST CONDITIONS Min Nom Max Unit ENVIRONMENTAL Operating Temperature (Ambient) -40 +60 °C Operating Temperature (Case) -40 +100 °C Storage Temperature -50 +125 °C Lead Temperature 1.5mm from case for 10 seconds 260 °C Humidity 95 % Cooling Free air convection RFI Six-sided shielding, metal case Temperature Coefficient ±0.01 ±0.02 %/°C MTBF MIL-HDBK-217F @ 25°C, Ground Benign 700 Khours Conducted EMI EN55022 Class A PHYSICAL Weight 32 grams (heatsink 2g) Dimensions 2.0 x 1.0 x 0.4 inches Case Material Metal with non-conductive baseplate Flammability UL94V-0 Heatsink material Aluminum Heatsink finish Anodic treatment (black) OUTPUT VOLTAGE / CURRENT RATING CHART Output Current Input Current Model Number Input Voltage Output Voltage Min Max No Load Max Load Reflected Ripple Current Efficiency (Typ) Max Capacitive Load DMW24S3.3-3000 3.3 VDC 300 mA 3000mA 528 mA 78% 470 µF DMW24S5-3000 5 VDC 300 mA 3000 mA 762 mA 82% 470 µF DMW24S5.1-3000 5.1 VDC 300 mA 3000 mA 735 mA 81% 470 µF DMW24S12-1250 12 VDC 125 mA 1250 mA 726 mA 85% 470 µF DMW24S15-1000 15 VDC 100 mA 1000 mA 771 mA 86% 470 µF DMW24D5-1500 ±5 VDC ±150 mA ±1500 mA 735 mA 81% 220 µF DMW24D12-625 ±12 VDC ±62.5 mA ±625 mA 726 mA 85% 220 µF DMW24D15-500

24 VDC

(9 ~ 36 VDC) ±15 VDC ±50 mA ±500 mA 25mA (typ) 787 mA 40mA (typ) 86% 220 µF DMW48S3.3-3000 3.3 VDC 300 mA 3000 mA 26 mA 78% 470 µF DMW48S5-3000 5 VDC 300 mA 3000 mA 381 mA 82% 470 µF DMW48S5.1-3000 5.1 VDC 300 mA 3000 mA 368 mA 81% 470 µF DMW48S12-1250 12 VDC 125 mA 1250 mA 363 mA 85% 470 µF DMW48S15-1000 15 VDC 100 mA 1000 mA 386 mA 86% 470 µF DMW48D5-1500 ±5 VDC ±150 mA ±1500 mA 368 mA 81% 220 µF DMW48D12-625 ±12 VDC ±62.5 mA ±625 mA 363 mA 85% 220 µF DMW48D15-500

48 VDC

(18 ~ 75 VDC) ±15 VDC ±50 mA ±500 mA 15mA (typ) 393 mA 30mA (typ) 86% 220 µF NOTES 1. Specifications typical at +25°C, resistive load, nominal input voltage, rated output current unless otherwise noted. 2. Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100%. 3. Ripple and noise measured at 20MHz bandwidth. 4. The DMW series requires a minimum 10% load on the output to maintain specified regulation. Operation under no-load condition will not damage these devices, however they may not meet all listed specifications. 5. All DC/DC converters should be externally fused at the front end for protection. 6. Other input and output voltages may be available, please contact factory. 7. On/Off control is optional, please contact factory. Control voltage referenced to negative input (-Vin). 9. MIL-HDBK-217F @ 25°C, ground benign. 10. Heat-sink is optional, consult factory.

Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 DMW Ultra Wide Series Single and Dual Output 4:1 Ultra Wide Input Voltage Range MECHANICAL DRAWING PIN CONNECTIONS PIN SINGLE OUTPUT DUAL OUTPUT 1 +Vin +Vin 2 -Vin -Vin 3 +Vout +Vout

4 No Pin Common

6 Remote ON/OFF (Optional)

  1. All dimensions in Inches (mm) X.XX±0.005 (X.XX±0.13) The Advantages of adding a Heatsink: 1. To help heat dissipation an d increase the stability and reliability of DC/DC converters at high operating temperature atmosphere. 2. To upgrade the operating temperature of DC/DC converters, please refer to the Derating Curve. The DMW Series converter is encapsulated in a low thermal resistance molding compound that has excellent resistance/electrical characteristics over a wide temperature range or in high humidity environments. The encapsulant and unit case are both rated to UL 94V-0 flammability specifications. Leads are tin plated for improved solderability.

Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 DMW Ultra Wide Series Single and Dual Output 4:1 Ultra Wide Input Voltage Range DESIGN & FEATURE CONSIDERATONS Remote On/Off Positive logic remote on/off turns the module on during a logic high voltage on the remote on/off pin, and off during a logic low. To turn the power module on and off, the user must supply a switch to control the voltage between the on/off terminal and the -Vin terminal. The switch can be an open collector or equivalent. A logic low is -0.7V to 0.8V. A logic high is 2.5V to 5.5V. The maximum sink current at on/off terminal during a logic low is -1mA. The maximum allowable leakage current of the switch at on/off terminal (2.5 to 5.5V) is 50uA. Over Current Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back into its specified range. Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0Ω at 100 KHz) capacitor of a 10uF for the 24V and 48V input devices. Maximum Capacitive Load The DMW Series has a limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. For optimum performance we recommend 220uF maximum capacitive load for dual outputs and 470uF capacitive load for single outputs. The maximum capacitance can be found in the Output Voltage / Current Rating Chart.

Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 DMW Ultra Wide Series Single and Dual Output 4:1 Ultra Wide Input Voltage Range Efficiency vs Input Voltage ( Single Output ) Efficiency vs Input Voltage ( Dual Output ) Efficiency vs Output Load ( Single Output ) Efficiency vs Output Load ( Dual Output ) Derating Curve without Heatsink Derating Curve with Heatsink

Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 DMW Ultra Wide Series Single and Dual Output 4:1 Ultra Wide Input Voltage Range BLOCK DIAGRAMS Single Output Dual Output Input Voltage Transient Rating

Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 DMW Ultra Wide Series Single and Dual Output 4:1 Ultra Wide Input Voltage Range TEST CONFIGURATIONS Input Reflected-Ripple Current Test Setup Input reflected-ripple current is measured with an inductor Lin (4.7uH) and Cin (220uF, ESR < 1.0Ω at 100 KHz) to simulate source impedance. Capacitor Cin offsets possible battery impedance. Current ripple is measured at the input terminals of the module. Measurement bandwidth is 0-500 KHz. Peak-to-Peak Output Noise Measurement Test Use a Cout 0.47uF ceramic capacitor. Scope measurement should be made by using a BNC socket; measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter.

Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 DMW Ultra Wide Series Single and Dual Output 4:1 Ultra Wide Input Voltage Range Output Ripple Reduction A good quality low ESR capacitor placed as close as possible across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 4.7uF capacitors at the output. Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module, and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 100°C. The derating curves are determined from measurements obtained in an experimental apparatus.

Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 DMW Ultra Wide Series Single and Dual Output 4:1 Ultra Wide Input Voltage Range COMPANY INFORMATION: Wall Industries, Inc. has created custom and modified units for over 40 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on time and on budget. Our ISO9001-2000 certification is just one example of our commitment to producing a high quality, well documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: (603)778-2300 Toll Free: (888)587-9255 Fax: (603)778-9797 E-mail: sales@wallindustries.com Web: www.wallindustries.com Address: 5 Watson Brook Rd. Exeter, NH 03833