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Technical content
The DFD63400 features a facing dual-spindle configuration with a shorter distance between blades, which improves throughput by up to 30 % for step/bevel cut and 40 % for dual cut when compared with parallel dual spindle dicing saws. Small footprint By employing a new high-rigidity, bridge-type frame structure, the DFD6340 has the smallest footprint of any 8" saw in its class. Lower air and energy consumption Utilizing the latest in conservation technology, the energy and air consumption of the DFD6340 has been reduced by 33 % and 24 % respectively when compared to the previous generation of saws. Consistent cut quality The DFD6340 offers consistent cut quality with the adoption of a Synchro SpindleTM featuring superior radial rigidity. An atomizing nozzle cleaning mechanism can also be included in the spinner unit as an option to effectively clean wafers after dicing (Patent no. 3410385). DFD6340 Standard dual spindle dicing saw Fully Automatic Dicing Saw Cost of ownership improvements Shorter set up time - two NCS sensors Two Non-Contact Setup sensors, one each for Z1 & Z2, enables increased throughput. Shorter kerf check time - two microscopes A dedicated high-magnification microscope for each spindle allows for simultaneous kerf checking for increased throughput. Minimized X axis movement
www.disco.co.jp Fully Automatic Dicing Saw DFD6340 DFD6340 Operation flow [1] Lower arm moves the workpiece from the cassette to the pre-alignment stage. Lower arm moves the workpiece to the chuck table → cutting → [2] Upper arm moves the workpiece to the spinner table → cleaning & drying → [3] Lower arm returns the workpiece to the cassette 2014.11 Upper arm Lower arm Spinner table Bridge-type frame structure Chuck table Pre-alignment stage Cassette elevator [1] [2] [3] Process stability - cutting water flow control Cutting water flow is controlled by the recipe. Water flow is consistently maintained, aiding process stability. Easy operation The DFD6340 utilizes an adjustable LCD touch screen graphical user interface making operation and maintenance intuitive and easy. The inclusion of an inspection stage allows for the removal and checking of wafers after dicing during fully automatic operation. Specifications Environmental Conditions
- Use clean, oil-free air (dew point between -10 - -20 , residual oil: 0.1 ppm, and filtration rating: 0.01μm/99.5 % or more).
- Keep room temperature fluctuations within ±1℃ of the set value. (Set value should be between 20 - 25 ℃).
- Keep cutting water and cleaning water 2 ℃ above room temperature (fluctuations within ±1 ℃).
- The machines should be used in an environment, free from external vibration. Do not install machine near a ventilation opening, heat generation equipment or oil mist generating parts.
- This machine uses water. In case of water leakage, please install the machine on the floor with sufficient waterproofing and drainage treatments. * All pressures specified above are gauge pressures. * As the above specification may change due to technical modifications. Please confirm when placing your order. * For further information, please contact your local sales representative. LCD touch screen Adjustable LCD Unit 1.2, 1.8 kW 2.2 kW Cutting rangem m Cutting speed mm/sec Cutting rangem m Index step mm Index positioning accuracy mm Max. stroke mm 19.22 (For φ2″blade) 19.9 (For φ3″blade) Moving mm Repeatability accuracy mm θ-axis Max. rotating angle deg Rated torque N ・m 0.19(1.2 kW) 0.29(1.8 kW) 0.7 Revolution speed range min-1 6,000 - 60,000 3,000 - 30,000 mm kg Z-axis 0.003/210 (Single error)0.002/5 0.00005 Machine weight Y1・Y2 -axis Machine dimensions (W×D×H) 210 0.0001 0.001 Approx.1,600 1,180 × 1,110 × 1,850 380 Specification φ8″ X-axis 210 0.1 - 600 Workpiece size Spindle