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Up to 108 Watts, Quarter-Brick DC/DC Converters 11/14/2013 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778- 9797 website: www.wallindustries.com • e-mail: sales@wallindustries.com Page 1 of 7 Size: 2.28 x 1.45 x 0.50 inches (57.9 x 36.8 x 12.7 mm) Applications:

  • Automation
  • Telecom/Datacom
  • Industry Control Systems
  • ICP
  • Measurement

FEATURES

  • Soft Start
  • Single Outputs
  • Input Under Voltage Protection
  • High Efficiency up to 93%
  • Remote ON/OFF Control
  • 2:1 Wide Input Voltage Ranges
  • No Minimum Load Required
  • 2250VDC I/O Basic Insulation
  • Voltage Adjustability
  • Low Stand-by Power Consumption
  • Industry Standard Quarter-brick Package
  • Up to 108 Watts Maximum Output Power
  • Short Circuit, Over Voltage, Over Load, & Over Temp. Protection
  • UL60950-1, EN60950-1, and IEC60950-1 Safety Approvals
  • CE Marked
  • RoHS & REACH Compliant
  • Optional Heatsinks Available (Suffix “HS”)
  • Threaded (Standard) or Thru-Hole (Optional) Inserts Available

DESCRIPTION

The DCQA100 series of DC/DC power converters provides up to 108 Watts of output power in a 2.28” x 1.45” x 0.5” industry standard quarter-brick package. This series has single output models with 2:1 wide input voltage ranges of 8.5-22VDC, 16.5-36VDC, and 33-75VDC. Some features include high efficiency up to 93%, 2250VDC I/O basic insulation, and remote ON/OFF control. These converters are also protected against input under voltage, short circuit, over voltage, over load, and over temperature conditions. All models are RoHS compliant and have UL60950-1, EN60950-1, and IEC60950-1 safety approvals. Several different options are available for this series including negative logic remote ON/OFF, heatsinks, and thru- hole inserts. MODEL SELECTION TABLE Model Number Input Voltage Range Output Voltage Output Current Output Ripple & Noise No Load Input Current Output Power Efficiency Maximum Capacitive Load Min Load Max Load DCQA100-12S33

12 VDC

(8.5 - 22 VDC) 3.3 VDC 0mA 25A 75mVp-p 50mA 82.5W 89% 75,000µF DCQA100-12S05 5 VDC 0mA 18A 75mVp-p 50mA 90W 90% 36,000µF DCQA100-12S12 12 VDC 0mA 7.5A 100mVp-p 50mA 90W 91% 6250µF DCQA100-12S15 15 VDC 0mA 6A 100mVp-p 50mA 90W 91% 4000µF DCQA100-12S24 24 VDC 0mA 3.7A 200mVp-p 50mA 88.8W 90% 1540µF DCQA100-12S30 30 VDC 0mA 3A 200mVp-p 50mA 90W 90% 1000µF DCQA100-12S48 48 VDC 0mA 1.8A 300mVp-p 50mA 86.4W 89% 380µF DCQA100-24S33

24 VDC

(16.5 - 36 VDC) 3.3 VDC 0mA 25A 75mVp-p 25mA 82.5W 89% 75,000µF DCQA100-24S05 5 VDC 0mA 18A 75mVp-p 25mA 90W 90% 36,000µF DCQA100-24S12 12 VDC 0mA 7.5A 100mVp-p 25mA 90W 91% 6250µF DCQA100-24S15 15 VDC 0mA 6A 100mVp-p 25mA 90W 91% 4000µF DCQA100-24S24 24 VDC 0mA 3.7A 200mVp-p 25mA 88.8W 92% 1540µF DCQA100-24S30 30 VDC 0mA 3A 200mVp-p 25mA 90W 91% 1000µF DCQA100-24S48 48 VDC 0mA 1.8A 300mVp-p 25mA 86.4W 89% 380µF DCQA100-48S33

48 VDC

(33 - 75 VDC) 3.3 VDC 0mA 25A 75mVp-p 15mA 82.5W 89% 75,000µF DCQA100-48S05 5 VDC 0mA 21A 75mVp-p 15mA 105W 91% 42,000µF DCQA100-48S12 12 VDC 0mA 9A 100mVp-p 15mA 108W 90% 7500µF DCQA100-48S15 15 VDC 0mA 7A 100mVp-p 15mA 105W 91% 4600µF DCQA100-48S24 24 VDC 0mA 4.5A 200mVp-p 15mA 108W 93% 1870µF DCQA100-48S30 30 VDC 0mA 3.5A 200mVp-p 15mA 105W 92% 1160µF DCQA100-48S48 48 VDC 0mA 2.2A 300mVp-p 15mA 105.6W 91% 460µF NOTES 1. Input Source Impedance: The power modules will operate to specifications without external components, assuming that the source voltage has very low impedance and reasonable input voltage regulation. Highly inductive source impedances can affect the stability of the power module. Since real-world voltage sources have finite impedance, performance is improved by adding an external filter capacitor. We recommend using Nippon Chemi-con KY series, 100µF/100V. 2. Maximum output deviation is +10% inclusive of remote sense and trim. If remote sense is not being used, sense pins should connect to the output pins with the same polarity. 3. The DCQA100 series can only meet EMI Class A or Class B with external components added. Please contact factory for more information. 4. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. We recommend connecting two pieces of aluminum electrolytic capacitors (Nippon chemi-con KY series, 220µF/100V). 5. Both positive logic and negative logic remote ON/OFF control is available. Positive logic remote ON/OFF comes standard; for negative logic remote ON/OFF add the suffix “R” to the model number (Ex: DCQA100-48S24R). 6. Optional heatsinks available. See page 5 for ordering details. with thru-hole inserts cannot be equipped with a heatsink. 8. BASE-PLATE GROUNDING: EMI can be reduced when two screw bolts connected to shield plane. CAUTION: This power module is not internally fused. An input line fuse must always be used.

Up to 108 Watts, Quarter-Brick DC/DC Converters 11/14/2013 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778- 9797 website: www.wallindustries.com • e-mail: sales@wallindustries.com Page 2 of 7 SPECIFICATIONS: DCQA100 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Full Load unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit INPUT SPECIFICATIONS Input Voltage Range 12VDC nominal input models 8.5 12 22 VDC 24VDC nominal input models 16.5 24 36 48VDC nominal input models 33 48 75 Start-Up Voltage 12VDC nominal input models 9 VDC 24VDC nominal input models 18 48VDC nominal input models 36 Shutdown Voltage 12VDC nominal input models 7.3 7.7 8.1 VDC 24VDC nominal input models 15.5 15.9 16.3 48VDC nominal input models 31.6 32 32.5 Input Surge Voltage (1sec, max.) 12VDC nominal input models 30 VDC 24VDC nominal input models 50 48VDC nominal input models 100 Input Current No Load See Table Input Filter (See Note 1) Pi type OUTPUT SPECIFICATIONS Output Voltage See Table Voltage Accuracy -1.0 +1.0 % Line Regulation Low line to high line at full load -0.1 +0.1 % Voltage Adjustability Maximum output deviation is inclusive of remote sense -20 +10 % Remote Sense (See Note 2) % of Vo (nom) 10 % Output Power See Table Output Current See Table Minimum Load 0 % Maximum Capacitive Load Minimum input and constant resistive load See Table Ripple & Noise (20MHz BW) Measured with a 22µF/25V X7R MLCC 3.3V & 5V Output Models 75 mVp-p Measured with a 22µF/25V X7R MLCC 12V & 15V Output Models 100 Measured with a 4.7µF/50V X7R MLCC 24V & 30V Output Models 200 Measured with a 2.2µF/100V X7R MLCC 48V Output Models 300 Transient Response Recovery Time 25% load step change 250 µs Start-Up Time Constant resistive load Power Up 75 100 ms Remote On/Off 75 100 Temperature Coefficient -0.02 +0.02 %/°C PROTECTION Short Circuit Protection Continuous, automatic recovery Over Load Protection % of rated Iout; hiccup mode 110 140 % Over Voltage Protection % of Vo (nom); hiccup mode 115 130 % Over Temperature Protection +110 °C GENERAL SPECIFICATIONS Efficiency Nominal input voltage and full load See Table Switching Frequency 270 300 330 kHz Isolation Voltage 1 minute (basic insulation) Input to Output 2250 VDC Input/Output to Base-plate 2250 VDC Isolation Resistance 500VDC 1 GΩ Isolation Capacitance 1500 pF REMOTE ON/OFF (See Note 5) Positive Logic (standard) Referenced to –Input pin DC/DC ON Open or 3~12 VDC VDC DC/DC OFF Short or 0~1.2VDC Negative Logic (optional) Referenced to –Input pin DC/DC ON Short or 0~1.2 VDC VDC DC/DC OFF Open or 3~12VDC Input Current of Remote Control Pin Nominal Vin -0.5 1 mA Remote OFF State Input Current Nominal Vin 3 mA

Up to 108 Watts, Quarter-Brick DC/DC Converters 11/14/2013 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778- 9797 website: www.wallindustries.com • e-mail: sales@wallindustries.com Page 3 of 7 SPECIFICATIONS: DCQA100 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Full Load unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit ENVIRONMENTAL SPECIFICATIONS Operating Base-Plate Temperature -40 +105 °C Storage Temperature Range -55 +125 °C Thermal Impedance (See Note 6) Vertical direction by natural convection (20LFM) Without Heatsink 9 °C/W With 0.24” Height Heatsink 7.1 With 0.5” Height Heatsink 5.5 Mounted on 2U iron base-plate 2.8 Relative Humidity 5 95 % RH Thermal Shock MIL-STD-810F Vibration MIL-STD-810F MTBF MIL-HDBK-217F, full load 387,300 Hours PHYSICAL SPECIFICATIONS Weight 2.26oz (64g) Dimensions (L x W x H) 2.28x1.45x0.50 inch Case Material Aluminum base-plate with plastic case Potting Material Silicon (UL94-V0) SAFETY & EMC CHARACTERISTICS Safety Approvals IEC60950-1, UL60950-1, EN60950-1 EMI (See Note 3) EN55032 Class A, Class B ESD EN61000-4-2 Air ±8kV Contact ±6kV Perf. Criteria A Radiated Immunity EN61000-4-3 20 V/m Perf. Criteria A Fast Transient (See Note 4) EN61000-4-4 ±2kV Perf. Criteria A Surge (See Note 4) EN61000-4-5 EN55024: ±2kV Perf. Criteria A Conducted Immunity EN61000-4-6 10 Vrms Perf. Criteria A Power Frequency Magnetic Field EN61000-4-8 100A/m continuous; 1000A/m 1 sec Perf. Criteria A CHARACTERISTIC CURVES DCQA100-48S05 Derating Curve DCQA100-48S05 Derating Curve w/ 0.24” Heatsink DCQA100-48S05 Derating Curve w/ 0.5” Heatsink DCQA100-48S05 Efficiency vs Input Voltage DCQA100-48S05 Efficiency vs Output Load

Up to 108 Watts, Quarter-Brick DC/DC Converters 11/14/2013 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778- 9797 website: www.wallindustries.com • e-mail: sales@wallindustries.com Page 4 of 7 OUTPUT VOLTAGE ADJUSTMENT Output is adjustable for 10% trim up or -20% trim down of nominal output voltage by connecting an external resistor between the TRIM pin and either the +SENSE or -SENSE pins. With an external resistor between the TRIM and -SENSE pin, the output voltage set decreases. With an external resistor between the TRIM and +SENSE pin, the output voltage set point increases. Maximum output deviation is +10% inclusive of remote sense. The external trim resistor needs to be at least 1/8 of rated powerThe value of the external resistor can be obtained by the equations below. Trim Up Equation Trim Down Equation TRIM UP 3.3V Output Models ΔV (%) 1 2 3 4 5 6 7 8 9 10 5V Output Models ΔV (%) 1 2 3 4 5 6 7 8 9 10 12V Output Models ΔV (%) 1 2 3 4 5 6 7 8 9 10 15V Output Models ΔV (%) 1 2 3 4 5 6 7 8 9 10 24V Output Models ΔV (%) 1 2 3 4 5 6 7 8 9 10 30V Output Models ΔV (%) 1 2 3 4 5 6 7 8 9 10 48V Output Models ΔV (%) 1 2 3 4 5 6 7 8 9 10 TRIM DOWN All Outputs ΔV (%) 1 2 3 4 5 6 7 8 9 10 ΔV (%) 11 12 13 14 15 16 17 18 19 20 Ω   −∆= KRD 22.10% 511 ( ) ( ) Ω ∆+−∆ ∆+= KVR OUT U %22.10511 %225.1 %10011.5

Up to 108 Watts, Quarter-Brick DC/DC Converters 11/14/2013 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778- 9797 website: www.wallindustries.com • e-mail: sales@wallindustries.com Page 5 of 7 MECHANICAL DRAWING PIN CONNECTION PIN DEFINE DIAMETER 1 -Vin 0.04 Inch 2 Ctrl 0.04 Inch 3 +Vin 0.04 Inch 4 -Vout 0.06 Inch 5 -Sense 0.04 Inch 6 Trim 0.04 Inch 7 +Sense 0.04 Inch 8 +Vout 0.06 Inch Notes: 1. All dimensions in inch [mm] x.xxx±0.01 [x.xxx±0.25] 3. Pin pitch tolerance: ±0.01 [0.25] 4. Pin dimension tolerance ±0.004 [0.10] 5. The screw locked torque: MAX 3.5kgf-cm [0.34N-m] RECOMMENDED PAD LAYOUT Notes: All dimensions in inch [mm] Pad size (lead free recommended) Through Hole 4.8: Ø0.075 [1.90] Through Hole of Mounting: Ø0.126 [3.20] Top View Pad 4.8: Ø0.094 [2.38] Top View Pad of Mounting: Groove R0.065 [1.65] L0.157 [4.00] Bottom View Pad 8: Ø0.150 [3.80] Bottom View Pad 4: Ø0.130 [3.30] Bottom View Pad of Mounting: Groove R0.065 [1.65] L0252 [6.40]

Up to 108 Watts, Quarter-Brick DC/DC Converters 11/14/2013 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778- 9797 website: www.wallindustries.com • e-mail: sales@wallindustries.com Page 6 of 7 HEATSINK OPTIONS Horizontal Fin Orientation (Suffix Option: H) 7G-0029B-F Horizontal Fin Orientation (Suffix Option: H1) 7G-0030B-F Vertical Fin Orientation (Suffix Option: H2) 7G-0031B-F Vertical Fin Orientation (Suffix Option: H3) 7G-0032B-F Note: Models with thru-hole inserts cannot be equipped with a heatsink All dimensions in inch [mm] Tolerance: x.xx±0.02 [x.x±0.5] FUSE CONSIDERATION This power module is not internally fused. An input line fuse must always be used. This encapsulated power module can be used in a wide variety of applications, ranging from simple stand -alone operation to an integrated part of sophisticated power architecture. To maximum flexibility, internal fusing is not included; however, to achieve maximum safety protection, always use an input line fuse. The input line fuse suggestions are below: Model Fuse Rating Fuse Type 12VDC nominal input models 20A Fast-Acting 24VDC nominal input models 10A Fast-Acting 48VDC nominal input models 6.3A Slow-Blow The table is based on the information provided in this data sheet on inrush energy and maximum DC input current at low Vin.

Up to 108 Watts, Quarter-Brick DC/DC Converters 11/14/2013 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778- 9797 website: www.wallindustries.com • e-mail: sales@wallindustries.com Page 7 of 7 THERMAL CONSIDERATION This power module operates in a variety of thermal environments. However, sufficient cooling should be provided to help ensure reliable operation of the unit. Heat is removed by conduction, convection, and radiation to the surrounding environment. Proper cooling can be verified by measuring the point in the figure below. The temperature at this location should not exceed 105ºC. When operating, adequate cooling must be provided to maintain the test point temperature at or below 105ºC. Although the maximum point, temperature of the power modules is 105ºC, you can limit this temperature to a lower value for extremely high reliability. ■ Thermal test condition with vertical direction by national convection (20LFM) ■ The iron base-plate dimension is 19” x 3.5” x 0.063” (the height is EIA standard 2U) ■ The heat-sink is optional and P/N: 7G-0029B-F, 7G-0030B-F, 7G-0031B-F, 7G-0032B-F BASE PLATE MODEL NUMBER SETUP DCQA 100 - 48 S 05 R H (1) Series Name Output Power Input Voltage Output Quantity Output Voltage Remote ON/OFF Hole Thread & Heatsink Options 100: 100 Watts 12: 8.5~22 VDC S: Single Output 33: 3.3 VDC None: Positive Logic None: M3x0.5 Threaded-thru Inserts 24: 16.5~36 VDC 05: 5 VDC R: Negative Logic TH: Ø.126 Thru-hole Inserts (1) 48: 33~75 VDC 12: 12 VDC H: 0.24” Horizontal Heatsink 15: 15 VDC H1: 0.5” Horizontal Heatsink 24: 24 VDC H2: 0.24” Vertical Heatsink 30: 30 VDC H3: 0.5” Vertical Heatsink 48: 48 VDC (1) Models with thru-hole inserts cannot be equipped with a heatsink. COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: (603)778-2300 Toll Free: (888)597-9255 E-mail: sales@wallindustries.com Web: www.wallindustries.com Address: 37 Industrial Drive Exeter, NH 03833