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10 Watt DC/DC Power Converters
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603- 778-9797 website: www.wallindustries.com • e-mail: sales@wallindustries.com Page 1 of 4 Size: 2.0 x 1.0 x 0.4 inches 50.8 x 25.4 x 10.2 mm
APPLICATIONS
- Battery Operated Equipment
- Telecom
- Industry Control Systems
- Wireless Networks
- Measurement Equipment
FEATURES
- Single and Dual Outputs
- 10 Watts Output Power
- Remote On/Off Control
- 3000VDC I/O Isolation
- High Efficiency up to 87%
- Lead Free Design, RoHS Compliant
- Free Air Convection
- 6 Pin DIP Package with Industry-Standard Footprint
- 2:1 Wide Input Voltage Ranges
- Shielded Metal Case with Insulated Base-plate
- -40°C to +85°C Operating Temperature Range
- Industry Standard 2.0” x 1.0” x 0.4” DIP Package
- Short Circuit, Over Voltage, & Over Load Protection
- Custom Designs Available
DESCRIPTION
The DCHUB10H series of isolated DC/DC power converters provides 10 Watts of continuous output power in a 2.0” x 1.0” x 0.4” shielded metal case. This series consists of single and dual output models with 2:1 input voltage ranges of 9-18VDC, 18-36VDC, and 36~75VDC. Some features include high efficiency up to 87%, 3000VDC I/O isolation, remote on/off control, and -40°C to +85°C operating temperature range. The DCHUB10H series is RoHS compliant and has short circuit, over load, and over voltage protection. These converters are best suited for use in battery operated equipment, measurement equipment, telecom, wireless networks, industry control systems, and anywhere where isolated, tightly regulated voltages and compact size are required. MODEL SELECTION TABLE SINGLE OUTPUT MODELS Model Number Input Voltage Output Voltage Output Current Input Current Output Power Efficiency Maximum Capacitive Load Min Load (1) Full Load No Load Full Load DCHUB10-12S33H
12 VDC
(9 – 18 VDC)
3.3 VDC 20mA 3000mA 10mA 1130mA 10W 77% 3300µF
DCHUB10-12S05H 5 VDC 0mA 2000mA 21mA 1069mA 10W 82% 1330µF DCHUB10-12S12H 12 VDC 0mA 830mA 22mA 1013mA 10W 86% 680µF DCHUB10-12S15H 15 VDC 0mA 670mA 21mA 1034mA 10W 85% 470µF DCHUB10-12S24H 24 VDC 0mA 415mA 24mA 1000mA 10W 87% 133µF DCHUB10-24S33H
24 VDC
(18 – 36 VDC)
3.3 VDC 20mA 3000mA 6mA 558mA 10W 78% 3300µF
DCHUB10-24S05H 5 VDC 0mA 2000mA 10mA 528mA 10W 83% 1330µF DCHUB10-24S12H 12 VDC 0mA 830mA 12mA 506mA 10W 86% 680µF DCHUB10-24S15H 15 VDC 0mA 670mA 12mA 517mA 10W 85% 470µF DCHUB10-24S24H 24 VDC 0mA 415mA 13mA 500mA 10W 87% 147µF DCHUB10-48S33H
48 VDC
(36 – 75 VDC)
3.3 VDC 20mA 3000mA 3mA 279mA 10W 78% 3300µF
DCHUB10-48S05H 5 VDC 0mA 2000mA 6mA 264mA 10W 83% 1330µF DCHUB10-48S12H 12 VDC 0mA 830mA 7mA 253mA 10W 86% 470µF DCHUB10-48S15H 15 VDC 0mA 670mA 6mA 262mA 10W 84% 220µF DCHUB10-48S24H 24 VDC 0mA 415mA 8mA 257mA 10W 85% 100µF DUAL OUTPUT MODELS Model Number Input Voltage Output Voltage Output Current Input Current Output Power Efficiency Maximum Capacitive Load Min Load Full Load No Load Full Load DCHUB10-12D05H 12 VDC (9 – 18 VDC) ±5 VDC 0mA ±1000mA 20mA 1069mA 10W 82% ±1000µF DCHUB10-12D12H ±12 VDC 0mA ±415mA 28mA 1013mA 10W 86% ±220µF DCHUB10-12D15H ±15 VDC 0mA ±330mA 30mA 1019mA 10W 85% ±147µF DCHUB10-24D05H 24 VDC (18 – 36 VDC) ±5 VDC 0mA ±1000mA 10mA 528mA 10W 83% ±1000µF DCHUB10-24D12H ±12 VDC 0mA ±415mA 15mA 506mA 10W 86% ±220µF DCHUB10-24D15H ±15 VDC 0mA ±330mA 17mA 510mA 10W 85% ±147µF DCHUB10-48D05H 48 VDC (36 – 75 VDC) ±5 VDC 0mA ±1000mA 6mA 261mA 10W 84% ±680µF DCHUB10-48D12H ±12 VDC 0mA ±415mA 8mA 253mA 10W 86% ±122µF DCHUB10-48D15H ±15 VDC 0mA ±330mA 9mA 258mA 10W 84% ±100µF NOTES 1. Some models require a minimum loading on the output. Output current under this value will not damage these devices; however, they may not meet all listed specifications. *Due to advances in technology, specifications subject to change without notice.
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603- 778-9797 website: www.wallindustries.com • e-mail: sales@wallindustries.com Page 2 of 4 TECHNICAL SPECIFICATIONS: DCHUB10H SERIES All specifications are based on 25°C, nominal input voltage, and maximum output current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Nom Max Unit INPUT SPECIFICATIONS Input Voltage Range
12 VDC nominal input models 9 12 18
VDC 24VDC nominal input models 18 24 36 48VDC nominal input models 36 48 75 Input Surge Voltage (100ms max)
12 VDC nominal input models 25
VDC 24VDC nominal input models 50 48VDC nominal input models 100 Input Reflected Ripple Current Nominal Vin and full load 170 mAp-p Input Current See Table Input Filter Pi Type Remote On/Off Converter ON Open or 3.5V < Vr < 12V Converter OFF Short to -Vin (Pin 2) or 0V < Vr < 1.2V Sourcing Current of Remote Control Pin Nominal Vin 0.2 mA Idle Input Current (at Remote OFF State) Nominal Vin 3 mA OUTPUT SPECIFICATIONS Output Voltage See Table Voltage Accuracy Full load and nominal Vin -1 +1 % Output Current See Table Minimum Load See Table Maximum Capacitive Load See Table Start-up Time Nominal Vin and constant resistive load 770 ms Line Regulation LL to HL at full load -0.5 +0.5 % Load Regulation Single output models 25% load to full load -0.5 +0.5 % Dual output models Balanced load -0.5 +0.5 Unbalanced load 25% to full load -5 +5 Output Power 10 W Ripple & Noise 20MHz bandwidth 100 mVp-p Temperature Coefficient ±0.02 %/°C Transient Response Overshoot di/dt=0.8A/µs -5 +5 % of Vo Transient Response Settling Time 50% load step change 2000 µs PROTECTION Over Voltage Protection 3.3VDC output models Zener Diode Clamp 3.9 VDC 5VDC output models 6.2 12VDC output models 15 15VDC output models 18
24 VDC output models 27
Short Circuit Protection continuous, automatic recovery Over Load Protection % of full load at nominal input 150 % GENERAL SPECIFICATIONS Efficiency Nominal input See Table Isolation Voltage (Input to Output) Input to Output 3000 VDC Isolation Resistance (Input to Output) 500VDC 1 GΩ Isolation Capacitance 500 pF Switching Frequency 300 KHz ENVIRONMENTAL SPECIFICATIONS Operating Temperature With derating (see derating curve) -40 +85 °C Maximum Case Surface Temperature +100 °C Storage Temperature -55 +105 °C Relative Humidity 5 95 % RH Cooling Free air convection MTBF 1,960,000 hours PHYSICAL SPECIFICATIONS Case Material Nickel-coated copper Base Material Non-conductive black plastic Potting Material Silicon rubber (UL94V-0) Weight 1.06oz (30g) mm)
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603- 778-9797 website: www.wallindustries.com • e-mail: sales@wallindustries.com Page 3 of 4 DERATING DCHUB10-48S05 Derating Curve EFFICIENCY DCHUB10-48S05 Efficiency vs Input Voltage DCHUB10-48S05 Efficiency vs Output Current CHARACTERISTICS Transient Response at 50%~100% Max Load Loop Gain & Phase at Vin=48VDC, Full Load
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603- 778-9797 website: www.wallindustries.com • e-mail: sales@wallindustries.com Page 4 of 4 MECHANICAL DRAWING COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in- house research and development engineers will provide a solution that exceeds your performance requirements on- time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: (603)778-2300 Toll Free: (888)597-9255 E-mail: sales@wallindustries.com Web: www.wallindustries.com Address: 5 Watson Brook Rd. Exeter, NH 03833