CTS-120-6865 PSU | Alldatasheet

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Technical content

Specifications are subject to change without notice. These products are not intended for use as critical components in life support or nuclear systems. CTS-120-6865 100W CTS-120-6885 100W CTS-120-6869 100W CTS-120-6873 100W CTS-120-6877 100W CTS-120-6866 120W CTS-120-6886 120W CTS-120-6870 120W CTS-120-6874 120W CTS-120-6878 120W CTS-120-6867 120W CTS-120-6887 140W CTS-120-6871 140W CTS-120-6875 140W CTS-120-6879 140W CTS-120-6868 120W CTS-120-6888 140W CTS-120-6872 140W CTS-120-6876 140W CTS-120-6880 140W GENERAL FEATURES: Designed according to EN50155 Fire and smoke: EN45545-2 approved High input-output isolation Standard size Eurocard 3U Adjustable output voltage Input voltage OK LED Output voltage presence LED Remote inhibit Option: remote sensing or alarm Efficiency up to 89%

Note-1: The unit can start up and work at an ambient temperature of -40°C with the following restrictions:

  • Do not handle the connection terminals below -25°C.
  • The output ripple can rise up to 150mVpp at -40°C INPUT Input voltage range See table Input undervoltage shutdown 55% to 60% Vi nom Maximum allowed input ripple 15% Vin nom (EN50155) OUTPUT Output voltage See table Output voltage adjustment Vi min = 60% Vi nom -10% ... +0% Vo nom Vi min = 70% Vi nom -10% ... +15% Vo nom Line regulation (Io = nom) < 0,2 % (Io = nom) Load regulation (Vin = nom) < 0,2 % (Vin = nom; Io: 0…100%) Ripple < 50 mVpp Noise (BW = 20MHz) < 100 mVpp ENVIRONMENTAL Storage temperature -40ºC … 85ºC Operating temperature range at Io= 100% -25ºC ... 60ºC(-40°C … 60ºC, see note-1) Operating temperature range at Io=75% -25ºC ... 70ºC(-40°C … 70ºC, see note-1) Operating temperature range at Io=37,5% -25ºC ... 85ºC(-40°C … 85ºC, see note-1) Maximum Relative humidity 95% with no condensation Shock and vibration EN61373 Category 1 class B body mounted MTBF 500.000h @ 40°C according to IEC61709 EMC Emission EN50121-4, EN50121-3-2 Immunity EN50121-4, EN50121-3-2 SAFETY Safety EN60950-1, EN62368-1, EN50155 Dielectric strength Input / Output 3000Vac, 4200Vdc 1min. Dielectric strength Input / Earth 1500Vac, 2100Vdc 1min. Dielectric strength Output / Earth 1500Vac, 2100Vdc 1min. Fire and smoke EN45545-2:2013 +A1:2015 MECHANICAL Approximate weight 430g Dimensions 100 x 160 x 38.5mm CONTROL Remote inhibit range 5V ... 24V Remote sense (option) < 0.3V per pole Low output voltage alarm (option) Threshold: 0.85…0.90 Vo nom. Open when alarm Isolated solid state relay: max.100mA, 160V PROTECTIONS Against overloads and short-circuits Current limiting Against reverse input voltage. Input fuse Against input under-voltage. Under-voltage lock-out Against Input over-currents Input fuse

[W] Input [V] Input range [V] Output [V] Output current [A] Efficiency [%] CTS-120-6865 100 24 14,4 - 30 5 20 78 CTS-120-6866 120 24 14,4 - 30 12 10 83 CTS-120-6867 120 24 14,4 - 30 24 5 84 CTS-120-6868 120 24 14,4 - 30 48 2,5 85 CTS-120-6885 100 36 21,6 - 47 5 20 79 CTS-120-6886 120 36 21,6 - 47 12 10 84 CTS-120-6887 140 36 21,6 - 47 24 5,83 86 CTS-120-6888 140 36 21,6 - 47 48 2,92 88 CTS-120-6869 100 48 28,8 - 60 5 20 79 CTS-120-6870 120 48 28,8 -60 12 10 84 CTS-120-6871 140 48 28,8 - 60 24 5,83 86 CTS-120-6872 140 48 28,8 - 60 48 2,92 88 CTS-120-6873 100 72 43,2 - 90 5 20 79 CTS-120-6874 120 72 43,2 - 90 12 10 84 CTS-120-6875 140 72 43,2 - 90 24 5,83 86 CTS-120-6876 140 72 43,2 - 90 48 2,92 88 CTS-120-6877 100 110 66 - 144 5 20 80 CTS-120-6878 120 110 66 - 144 12 10 85 CTS-120-6879 140 110 66 - 144 24 5,83 87 CTS-120-6880 140 110 66 - 144 48 2,92 89 Accessories must be ordered in a separated order line B DIN41612H15 D Spring clamp terminal M IP30 case H With alarm (Optional) M Model number OPTION EN50155 S2 Class Interruptions of 10ms Only models input 72V or 110V (Confirm MOQ)

Option: Remote sensing Option: Alarm CONNECTIONS Connector DIN41612H15 (Max. 12A / terminal) Spring clamp terminals (Max. 12A / terminal) Pinout option:R. sensing Pin out option: Alarm +Input -Input Earth +Output -Output +Sense -Sense +Inhibit -Inhibit 8,10 4,6, (2) 26,28,30 20,22,24 +Input -Input Earth +Output -Output Alarm Alarm +Inhibit -Inhibit 8,10 4,6, (2) 28,30,32 22,24,26

DESCRIPTION

The CTS-120 series consists of DC-DC converters, with a galvanic isolation between input and output. The converters operate at a fixed switching frequency and use push-pull converter topology. There are two options to choose: 1 - With remote sensing 2 - With low output voltage alarm For maximum regulation, the remote sensing terminals can be connected to the load. This will allow a power cable voltage drop of up to 0.3 V on each cable to be offset. The device is protected against overload and short-circuits by means of a current limiting circuit. The device is also protected against reverse polarity input voltage, and the input fuse blows if an improper connection is made. When a converter input undervoltage condition occurs, the converter is disabled, thus preventing the battery from becoming totally discharged. INSTALLATION There are two connecting options:

  • DIN-41612-H15 connector
  • Spring clamp terminals The product can be mounted:
  • On a chassis by means of the 4 corner holes.
  • In EUROCARD racks. For this application there is a standard 9Te front plate accessory reference NP-9155
  • With the base reference NP-9124. This accessory can be mounted on a chassis or in DIN rail adding the clip accessory NP-9135. START-UP Perform connection as per the table. Use of remote sensing is not absolutely necessary, but if this is required, use of a co- axial or a twisted-pair cable is recommended. WARNING: If the load is connected to the tabs of remote sensing (+/-S) and the connection from the output to this load is missing the remote sensing function could make unusable due to the acting of the internal fuse of protection. If power levels close to the maximum output are required, make sure the assembly enhances cooling by natural convection and the card is placed in vertical position.

TYPICAL OUTPUT CHARACTERISTIC POWER DERATINGvsAMBIENT TEMP. If several converters need to be connected in parallel, do the following: Set the output voltage for all converters featuring a mutual difference as small as possible. Join the load outputs by using cables with a cross-section no greater than the one required and of equal length. Do not use remote sensing. For safety reasons, the following requirements must be complied with: Provide the equipment with some kind of protective enclosure that complies with the electrical safety directives in effect within the country where the equipment is installed. Only replace the fuse with another fuse of the same rating and type, and only after disconnecting the converter from DC power.

Rack 19’’ frontal panel (3U 9TE) NP-9155 Mounting base NP-9124 Din rail clip for mounting base NP-9135 Connector DIN 41612 H15 female for IP30 case 2601-379 Redundant connection for two units (ORing diodes + alarms contacts) ACD-15, ACD-25 NP-9155 NP-9124 NP-9135

IP30 CASEwithDIN41612H15 male and Connector fastener 2601-379 Connector DIN 41612 H15 female Cage Clamp terminal for cables up to 1.5mm² Model Harting09 06 015 2813

EU DECLARATION OF CONFORMITY The undersigned, representing the following: Manufacturer: PREMIUM, S. A., Address: C/ Dolors Aleu 19-21, 08908 L’Hospitalet de Llobregat, SPAIN herewith declares that the product: Type: DC/DC converter Models: CTS-120-6865... 6888 is in conformity with the provisions of the following EU directive(s): 2014/35/EU Low voltage 2014/30/EU Electromagnetic compatibility 2011/65/EU Restriction of the use of certain hazardous substances in electrical and electronic equipment (RoHS) and that standards and/or technical specifications referenced overleaf have been applied: EN 60950-1: 2005 Safety. Information technology equipment EN 62368-1: 2014 Safety. Audio/video, information and communication technology equipment EN 61000-6-3: 2007 Generic emission standard EN 61000-6-2: 2005 Generic immunity standard EN 50155: 2017* Railway applications. Electronic equipment used on rolling stock material EN 50121-3-2: 2016* Railway applications. EMC Rolling stock equipment EN 50121-4: 2016* Railway applications. EMC of the signalling and telecommunications apparatus * See annexe CE marking year: 2006 Notes: For the fulfillment of this declaration the product must be used only for the aim that has been conceived, considering the limitations established in the instructions manual or datasheet. L’Hospitalet de Llobregat, 28-08-2019 PREMIUM S.A. is an ISO9001and ISO14001 certified company by Bureau Veritas Jordi Gazo Chief Executive Officer

Applicable values for the different sections of the norm EN50155: 2017

4.3.1 Working altitude Up to 2000m

4.3.2 Ambient temperature

Class OT1 (-25 to 55°C): load < 100% Class OT2 (-40 to 55°C): load < 100% (Without connectors handling and output ripple <150mVpp) Class OT3 (-25 to 70°C): load <75% Class OT4 (-40 to 70°C): load <75% (Without Connectors handling and output ripple <150mVpp) Class OT5 (-25 to 85°C): load <37.5% Class OT6 (-40 to 85°C): load <37.5% (Without Connectors handling and output ripple <150mVpp)

4.3.3 Switch-on extended

operating temp. ST1

4.3.4 Rapid temperature

4.3.5 Shocks and vibrations According EN61373:2010 Category 1 class B

4.3.6 EMC Electromagnetic Compatibility EN50121-3-2:2016 EN50121-4:2016 Test Norm Port Frequency Limits Radiated emissions IEC55016 Case 30MHz…230MHz 40dB(µV/m) Qpk at 10m 230MHz…1GHz 47dB(µV/m) Qpk at 10m 1…3GHz Do not apply Internal freq. < 108MHz 3…6GHz Conducted emissions IEC55016 Input 150kHz…500kHz 79dB(µV) Qpk, 66dB(µV) Av 500kHz…30MHz 79dB(µV) Qpk, 60dB(µV) Av Test Norm Port Severity Conditions P Electrostatic discharge IEC61000-4-2 Case ±8kV Air (isolated parts) B ±8kV Contact (conductive parts) Radiated high-frequency IEC61000-4-3 X/Y/Z Axis 20V/m 0.08…1.0GHz M. 80% 1kHz A 10V/m 1.4…2.1GHz M. 80% 1kHz 5V/m 2.1…2.5GHz M. 80% 1kHz 3V/m 5.1…6Ghz M. 80% 1kHz Fast transients IEC61000-4-4 Input ±2kV Tr/Th: 5/50 ns A Output ±2kV Signal ±2kV PE ±1kV Surge IEC61000-4-5 Input L to L ±1kV Tr/Th: 1.2/50µs B Input L to PE ±2kV Conducted RF IEC61000-4-6 Input 10V Signal 10V PE 10V Magnetic field IEC61000-4-8 X/Y/Z Axis 300A/m 0Hz, 16.7Hz, 50/60Hz A P= Performance criteria, L= Line, PE= Protective Earth

4.3.7 Relative humidity Up to 95%

5.1.1.3 Temporary DC power

From 0.60 to 1.40 Un 0.1s From 1.25 to 1.40 Un 1s without damage

5.1.1.4 Interruptions of voltage

supply Class S1 (without interruptions)

5.1.1.6 Input ripple factor 10% peak to peak with a DC Ripple Factor of 5 %

5.1.3 Supply change-over 0,6 Un duration 100 ms (without interruptions). Performance criterion A

7.2.7 Input reverse polarity

10.7 Protective coating for PCB

13.3 Tests list

1 Visual Inspection

2 Performance test

3 Power supply test

4 Insulation test

5 Low temperature storage test

6 Low temperature start-up test

7 Dry heat test

8 Cyclic damp heat test

9 Salt mist test

10 Enclosure protection test (IP code)

11 EMC test

12 Shocks and vibrations test

13 Equipment stress screening test

14 Rapid Temperature variation test

Routine: 24h at 40°C and load 100% Type