CBS-10K

CBS-10K PSU | Alldatasheet

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Technical content

Specifications are subject to change without notice. These products are not intended for use as critical components in life support or nuclear systems. CBS-10K 10 kW PEAK SINGLE OUTPUT DC/DC CONVERTER GENERAL FEATURES: High input-output isolation 5000 Vrms Remote off opto-coupled Alarm by isolated relay contacts Remote control via RS232 CAN BUS (optional) Redundant configuration Railway version EN50155 Fire and smoke: EN45545-2 approved Up to 10 kW during 40 s O-ring output diode up to 2000V Input

24 Vdc

16.8 … 30 V

48 Vdc

33.6 … 60 V

72 Vdc

50.4 … 90 V

110 Vdc

77 … 138 V Output 500 Vdc CBS-10K-6001

5200 Wpk

10000 Wpk

Several references are subjected to special MOQs and lead times. Please consult Premium’s Sales Dept. and web site.

www.premiumpsu.com Powering Your Challenge INPUT Input voltage range -30, +25 % Vin nom Maximum input ripple 5 % Vin nom (Vrms, 100 Hz) OUTPUT Nominal output voltage (Von) See table Output voltage range < 1% Load regulation < 1 % Line regulation < 0.2 % Maximum Iopk time 40 s Maximum continuous power 6 kW Peak power 10 kW Ripple < 1 Vpp Ripple + noise (BW 20 MHz) < 5 Vpp ENVIRONMENTAL Storage temperature -40 … 80 °C Operating temperature: Full load Operating temperature: 62.5 % load -25 … 55 °C (EN50155 OT1) -25 … 70 °C (EN50155 OT3) Relative humidity without condensation 5 … 95 % Cooling Internal controlled fan Maximum altitude 2000m at full load, 2500m at 90% of load MTBF (According to IEC61709, SN29500 @40°C) 200.000 h EMC Immunity according EN61000-6-2:2005, EN50121-3-2:2016 Emissions according EN61000-6-4:2007, EN50121-3-2:2016 SAFETY Dielectric strength: Input /output 5000 Vrms / 50 Hz / 1 min Dielectric strength: Output / Earth 5000 Vrms / 50 Hz / 1 min Dielectric strength: Input / Earth 1500 Vrms / 50 Hz / 1 min Safety according to EN62368-1:2014 Fire and smoke EN45545-2:2013 MECHANICAL Weight < 7 kg Shock and Vibrations according to EN61373:2011 Category 1 Class B Protection degree IP20 PROTECTIONS Against overloads Current and I²t limited with auto-recovery Against over-temperature Shutdown with auto-recovery CONTROL Output OK LED Red Input OK LED Green Input alarm Open when alarm Alarm when Vin is out of input voltage range Closed < 30 Ω. Maximum rating: 0.13 A at 160 Vdc Output alarm Open when alarm Alarm when Vout is out of ±10% Closed < 30 Ω. Maximum rating: 0.13 A at 160 Vdc Remote OFF input Off applying 15…143 Vdc, Impedance >24 kΩ Communications Port RS-232 or CAN BUS

www.premiumpsu.com Powering Your Challenge ORDERING CODES Model Input Output Efficiency Voltage Current Voltage Max power Max current Nom range No load Max Nom Average Peak RMS Iopk 40s [V] [V] [A] [A] [V] [kW] [kW] [A] [A] [%] CBS-10K-6003 48 33.6 - 60 < 0.55 310 500 6.0 10 12 20 > 94 CBS-10K-6004 72 50.4 - 90 < 0.34 209 500 6.0 10 12 20 > 95 CBS-10K-6005 110 77 - 138 < 0.22 137 500 6.0 10 12 20 > 95.5 Several references are subjected to special MOQs and lead times. Please consult Premium’s Sales Dept. and web site. Accessories must be ordered in a separate order line.

www.premiumpsu.com Powering Your Challenge BLOCKS DIAGRAM CONNECTIONS J1 -Vin Terminal M8 (Rec. torque 5 Nm) J2 +Vin J3 - 1 + Remote Phoenix Contact MC1.5/2-GF-3.81 Recommended female: Phoenix Contact MC1.5/2-STF-3.81 J3 - 2 - Remote J4 - 1 Status output Phoenix Contact MC1.5/4-GF-3.81 Recommended female: Phoenix Contac MC1.5/4-STF-3.81 J4 - 2 Status output J4 - 3 Status input J4 - 4 Status input J5 - 2 RS232 RX Female D-Sub DB9 J5 - 3 RS232 TX J5 - 5 RS232 GND J5 - 2 CAN L (option Can bus) J5 - 7 CAN H (option Can bus) J5 - 3 CAN GND (option Can bus) J6 - 1 - Vout Cables 2.5 … 4 mm2 J6 - 2 +Vout

DESCRIPTION

The CBS-10K series consists of DC/DC converters, with a galvanic isolation between input and output, operating at fixed switching frequency. The unit can deliver up to 6 kW average and up to 10 kW during 40s (see data table) being protected against overload and short-circuits. The unit includes an ORing diode at the output to decouple it from lines up to 2 kV START-UP

• The unit has 6 threaded M4 holes for the fixation on a mounting surface (maximum deep 5 mm)
• The unit has internal fans. For an appropriate cooling, the air input and output should be free of elements that cause an air flow reduction (minimum recommended distance to other objects 90mm).
• For safety reasons, the following requirements must be met:
• Provide the equipment with some kind of protective enclosure that complies with the electrical safety directives in effect within the country where the equipment is installed.
• Include an external input overcurrent protection ( fuse or breaker) with a rating immediately higher than the maximum input current.
• Use cables of adequate cross-section to connect inputs and outputs. The following table lists the maximum currents and the minimum cross-sections for the cables used for each power connection. Input 24 V Input 48 V Input 72 V Input 110 V Output 500 V Maximum current 320 A 310 A 209 A 137 A 10 A Cable cross-section mm2 mm2 mm2 mm2 2.5 - 4 mm2 J1- J2+

www.premiumpsu.com Powering Your Challenge RS232 communication port It is possible to control and monitor de unit via RS232 by means of an application tool named PAM. This application is free and can be downloaded from the Premium website. Also it is possible to control and monitor de unit directly using the protocol showed in table: Protocol configuration: ASCII code, 9600 bauds, parity none, 8 bits, 1bit stop Header Function Parameter Returns Explanation P R L V PTV■■■.■ Input voltage in Volts v PTv■■■.■ Input voltage ripple in Volts U PTU■■■■ Output voltage in Volts I PTI■■.■■ Output current in Amps T PTT■■■.■ Internal temperature 1 in K t PTt■■■.■ Internal temperature 2 in K S PTS■■■.■ Inverter state 999.9 → Enabled 000.0 → Disabled 222.2 → Blocked by overload 111.1 → Blocked by overload or shortcircuit M PTM■■■■ Model number R PTR■■■■ Firmware version Other PTE Command not supported G 1 ■■■.■ OK / ERR Set the low input voltage timed shutdown in V 2 ■■■.■ OK / ERR Set the minimum alarm input voltage in V 3 ■■■.■ OK / ERR Change the status bit 999.9 → Converter enabled 000.0 → Converter disabled 5 ■■■.■ OK / ERR Set the maximum output current in Arms 7 ■■■.■ OK / ERR Set the alarm maximum output current 8 ■■■.■ OK / ERR 111.1 → Reset the converter OTHER PORTS PENDING

www.premiumpsu.com Powering Your Challenge DIMENSIONS NOTE: All the fixing holes are M4. Maximum screw length inside the converter 5mm ACCESSORIES Description Notes CODE Mounting brackets kit Contains two brackets and screws NP-9282

www.premiumpsu.com Powering Your Challenge EU DECLARATION OF CONFORMITY The undersigned, representing the following: Manufacturer: PREMIUM, S. A., Address: C/ Dolors Aleu 19-21, 08908 L’Hospitalet de Llobregat, SPAIN herewith declares that the product: Type: DC/DC converter Models: CBS-10K-6001 … 6005 is in conformity with the provisions of the following EU directive(s): 2014/35/EU SI 2016 No 1101 Low voltage / The electrical equipment (safety) regulations 2014/30/EU SI 2016 No 1091 EMC / Electromagnetic compatibility regulations 2011/65/EU Annex II and its amendment 2015/863/EU SI 2012 No. 3032 RoHS / Restriction of the use of certain hazardous substances in electrical and electronic equipment and that standards and/or technical specifications referenced below have been applied: N 62368-1: 2014 Safety. Audio/video information and communication technology equipment EN 61000-6-3: 2007 Generic emission standard EN 61000-6-2: 2005 Generic immunity standard EN 50155: 2017* Railway applications. Electronic equipment used on rolling stock material EN 50121-3-2: 2016* Railway applications. EMC Rolling stock equipment * Optional, See annexe CE marking year: 2021 Notes: For the fulfilment of this declaration the product must be used only for the aim that has been conceived, considering the limitations established in the instructions manual or datasheet. L’Hospitalet de Llobregat, 19-04-2021 PREMIUM S.A. is an ISO9001and ISO14001 certified company by Bureau Veritas Albert Solé Technical director

www.premiumpsu.com Powering Your Challenge ANNEXE Applicable values for the different sections of the norm EN50155: 2017

4.3.1 Working altitude Up to 2000m

4.3.2 Ambient temperature Class OT1 (-25 to 55°C): load < 100%

Class OT3 (-25 to 70°C): load <62.5%

4.3.3 Switch-on extended

operating temp. ST1

4.3.4 Rapid temperature

4.3.5 Shocks and vibrations According EN61373:2010 Category 1 class B

4.3.6 EMC Electromagnetic Compatibility EN50121-3-2:2016 Test Norm Port Frequency Limits Radiated emissions IEC55016 Case 30MHz…230MHz 40dB(µV/m) Qpk at 10m 230MHz…1GHz 47dB(µV/m) Qpk at 10m 1…3GHz Do not apply Internal freq. < 108MHz 3…6GHz Conducted emissions IEC55016 Input 150kHz…500kHz 99dB(µV) Qpk 500kHz…30MHz 93dB(µV) Qpk Test Norm Port Severity Conditions P Electrostatic discharge IEC61000-4-2 Case ±8kV Air (isolated parts) B ±8kV Contact (conductive parts) Radiated high-frequency IEC61000-4-3 X/Y/Z Axis 20V/m 0.08…1.0GHz M. 80% 1kHz A 10V/m 1.4…2.1GHz M. 80% 1kHz 5V/m 2.1…2.5GHz M. 80% 1kHz 3V/m 5.1…6Ghz M. 80% 1kHz Fast transients IEC61000-4-4 Input ±2kV Tr/Th: 5/50 ns A Output ±2kV Signal ±2kV PE ±1kV Surge IEC61000-4-5 Input L to L ±1kV Tr/Th: 1.2/50µs B Input L to PE ±2kV Conducted RF IEC61000-4-6 Input 10V Signal 10V PE 10V Magnetic field IEC61000-4-8 X/Y/Z Axis 300A/m 0Hz, 16.7Hz, 50/60Hz A P= Performance criteria, L= Line, PE= Protective Earth

4.3.7 Relative humidity Up to 95%

5.1.1.3 Temporary DC power

From 0.60 to 1.40 Un 0.1s From 1.25 to 1.40 Un 1s without damage

5.1.1.4 Interruptions of voltage

supply Class S1 (without interruptions)

5.1.1.6 Input ripple factor 10% peak to peak with a DC Ripple Factor of 5 %

5.1.3 Supply change-over 0.6 Un duration 100 ms (without interruptions). Performance criterion A

7.2.7 Input reverse polarity

protection By external fuse

10.7 Protective coating for PCB

13.3 Tests list

1 Visual Inspection

2 Performance test

3 Power supply test

4 Insulation test

5 Low temperature storage test

6 Low temperature start-up test

7 Dry heat test

8 Cyclic damp heat test

9 Salt mist test

10 Enclosure protection test (IP code)

11 EMC test

12 Shocks and vibrations test

13 Equipment stress screening test

14 Rapid Temperature variation test

Routine: 24h at 40°C and load 100% Type