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Wall Industries, Inc. Rev A CRW60 SERIES

60 Watt DC/DC Power Converters

06/13/2013 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603977892300 • Toll Free: 888959799255 • Fax 603977899797 website: www.wallindustries.com • e9mail: sales@wallindustries.com Page 1 of 5

FEATURES

  • Input Under Voltage Protection
  • High Efficiency up to 92%
  • Remote ON/OFF Control
  • 2:1 Wide Input Voltage Ranges
  • Six9Sided Continuous Shielding
  • Low Stand9by Power Consumption
  • No Minimum Load Required
  • Single and Dual Outputs
  • 60 Watts Maximum Output Power
  • 1600VDC I/O Isolation
  • Short Circuit, Over Voltage, Over Load, & Over Temp. Protection
  • Wide Operating Temperature Range: 940°C to +85°C
  • CE Mark Meets 2006/95/EC, 2011/95/EC, & 2004/108/EC
  • Compliant to RoHS EU Directive 2011/65/EU
  • UL6095091, EN6095091, & IEC6095091 Safety Approvals
  • Optional Heatsink Available (Suffix “HS”)

DESCRIPTION

Size: 2.00 x 1.00 x 0.40 inches (50.8 x 25.4 x 10.2 mm) Applications:

  • Wireless Networks
  • Telecom/Datacom
  • Industry Control Systems
  • Distributed Power Architectures
  • Semiconductor Equipment The CRW60 series of DC/DC power converters provides 60 Watts of output power in an industry standard 2.00” x 1.00” x 0.40” package and footprint. This series has single and dual output models with 4:1 ultra wide input voltage ranges of 9936VDC and 18975VDC. Some features include high efficiency up to 92%, 1600VDC I/O isolation, six9sided shielding, and remote ON/OFF control. These converters are also protected against short circuit, over voltage, over load, and over temperature conditions. All models are RoHS compliant and have UL6095091, EN6095091, and IEC6095091 safety approvals. This series is best suited for use in wireless networks, telecom/datacom, industry control systems, semiconductor equipment, and distributed power architectures. MODEL SELECTION TABLE SINGLE OUTPUT MODELS Output Current Model Number Input Voltage Range Output Voltage Min Load Max Load Output Ripple & Noise No Load Input Current Output Power Efficiency Maximum Capacitive Load CRW24S33960 3.3 VDC 0mA 12A 75mVp9p 10mA 39.6W 90% 32,000µF CRW24S05960 5 VDC 0mA 12A 75mVp9p 10mA 60W 92% 30,0 00µF CRW24S12960 12 VDC 0mA 5A 100mVp9p 10mA 60W 92% 585 0µF CRW24S15960 15 VDC 0mA 4A 100mVp9p 10mA 60W 92% 390 0µF CRW24S24960

24 VDC

(9 9 36 VDC) 24 VDC 0mA 2.5A 150mVp9p 10mA 60W 92% 2000µF CRW48S33960 3.3 VDC 0mA 12A 75mVp9p 10mA 39.6W 90% 32,000µF CRW48S05960 5 VDC 0mA 12A 75mVp9p 10mA 60W 92% 30,000µF CRW48S12960 12 VDC 0mA 5A 100mVp9p 10mA 60W 92% 5850µF CRW48S15960 15 VDC 0mA 4A 100mVp9p 10mA 60W 92% 3900µF CRW48S24960

48 VDC

(18 9 75 VDC) 24 VDC 0mA 2.5A 150mVp9p 10mA 60W 92% 2000µF DUAL OUTPUT MODELS Output Current Model Number Input Voltage Range Output Voltage Min Load Max Load Output Ripple & Noise No Load Input Current Output Power Efficiency Maximum Capacitive Load CRW24D12960 ±12 VDC 0mA ±2.5A 100mVp9p 10mA 60W 91% ±3900µF CRW24D15960 ±15 VDC 0mA ±2A 100mVp9p 10mA 60W 91% ± 2400µF CRW24D24960 (9 9 36 VDC) ±24 VDC 0mA ±1.25A 150mVp9p 10mA 60W 91% ±1000µF CRW48D12960 ±12 VDC 0mA ±2.5A 100mVp9p 10mA 60W 91% ±3900µF CRW48D15960 ±15 VDC 0mA ±2A 100mVp9p 10mA 60W 91% ±2400µF CRW48D24960 (18 9 75 VDC) ±24 VDC 0mA ±1.25A 150mVp9p 10mA 60W 91% ±1000µF NOTES 1. The CRW60 series can only meet EMI Class A or Class B with external components added. Please contact factory for more information. 2. An external input filter capacitor is required if the module has to meet EN610009494, EN610009495. 9 For 24VDC nominal input models we recommend con necting an aluminum electrolytic capacitor (Nippon chemi9con KY series, 220µF/100V) and a TVS (SMDJ58A, 58V, 3000 Watt peak pulse power) diode in parallel. 9 For 48VDC nominal input models we recommend conn ecting an aluminum electrolytic capacitor (Nippon chemi9con KY series, 220µF/100V) and a TVS (SMDJ120A, 120V, 3000 Watt peak pulse power) diod e connected in parallel. 3. Both positive logic and negative logic remote ON/OFF control is available. Positive logic remote ON/OFF comes standard; for negative logic remote ON/OFF add the suffix “R” to the model number (Ex: CRW48S12960R). 4. Optional heatsink is available. Please call factory for ordering details. CAUTION: This power module is not internally fused. An input line fuse must always be used.

Wall Industries, Inc. Rev A CRW60 SERIES 06/13/2013 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603977892300 • Toll Free: 888959799255 • Fax 603977899797 website: www.wallindustries.com • e9mail: sales@wallindustries.com Page 2 of 5 SPECIFICATIONS: CRW60 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit INPUT SPECIFICATIONS 24VDC nominal input models 9 24 36 Input Voltage Range 48VDC nominal input models 18 48 75 VDC 24VDC nominal input models 9 Start9Up Voltage 48VDC nominal input models 18 VDC 24VDC nominal input models 8 Shutdown Voltage 48VDC nominal input models 16 VDC 24VDC nominal input models 50 Input Surge Voltage (1sec, max.) 48VDC nominal input models 100 VDC Input Current No Load See Table Input Filter Pi type OUTPUT SPECIFICATIONS Output Voltage See Table Voltage Accuracy 91.0 +1.0 % Line Regulation Low line to high line at full load 90.2 +0.2 % Single Output Models 90.5 +0.5 Load Regulation No load to full load Dual Output Models 91.0 +1.0 % Cross Regulation (Dual Output Models) Asymmetrical load 25% / 100% FL 95.0 +5.0 % 3.3V, 5V, & 12V Output Models 910 +10 Voltage Adjustability Single Output Models 15V & 24V Outputs Models 910 +20 % Output Power See Table Output Current See Table Minimum Load 0 % Maximum Capacitive Load Minimum input and constant resistive load See Table Measured with a 10µF/25V X7R MLCC 3.3V & 5V Output Models 75 100 Measured with a 10µF/25V X7R MLCC 12V & 15V Output Models 100 125 Ripple & Noise (20MHz BW) Measured with a 4.7µF/50V X7R MLCC 24V Output Model s 150 200 mVp9p Transient Response Recovery Time 25% load step change 250 µs Power Up 60 Start9Up Time Constant resistive load Remote On/Off 60 ms Temperature Coefficient 90.02 +0.02 %/°C PROTECTION Short Circuit Protection Continuous, automatic recovery Over Load Protection % of rated Iout; hiccup mode 150 % 3.3V Output Models 3.9 5V Output Models 6.2 12V Output Models 15 15V Output Models 20 Over Voltage Protection Zener diode clamp

24 V Output Models 30

Over Temperature Protection +115 °C GENERAL SPECIFICATIONS Efficiency Nominal input voltage and full load See Table Switching Frequency 225 250 275 kHz Input to Output 1600 Isolation Voltage 1 minute Input (Output) to Case 1600 VDC Isolation Resistance 500VDC 1 GΩ Isolation Capacitance 2200 pF

Wall Industries, Inc. Rev A CRW60 SERIES 06/13/2013 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603977892300 • Toll Free: 888959799255 • Fax 603977899797 website: www.wallindustries.com • e9mail: sales@wallindustries.com Page 3 of 5 SPECIFICATIONS: CRW60 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit REMOTE ON/OFF (See Note 3) DC/DC ON Open or 3V ~ 12 VDC Positive Logic (standard) Referenced to –Input pin DC/DC OFF Short or 0 ~ 1.2 VDC DC/DC ON Short or 0 ~ 1.2 VDC Negative Logic (optional) Referenced to –Input pin DC/DC OFF Open or 3V ~ 12 VDC Input Current of Remote Control Pin Nominal Vin 90.5 +0.5 mA Remote OFF State Input Current Nominal Vin 3 mA ENVIRONMENTAL SPECIFICATIONS Operating Ambient Temperature See derating curves 940 +85 °C Maximum Case Temperature +105 °C Storage Temperature 955 +125 °C Without Heatsink 10.8 Thermal Impedance (See Note 4) Natural Convection (20LFM) With Heatsink 10.3 °C/W Relative Humidity 5 95 % RH Thermal Shock MIL9STD9810F Vibration MIL9STD9810F BELLCORE TR9NWT9000332 Case 1: 50% Stress, Ta=40°C 2,661,000 MTBF MIL9HDBK9217F Ta=25°C, full load (G/B, controlled environment) 98,650 hours PHYSICAL SPECIFICATIONS Weight 1.16oz (33g) Case Material copper Base Material FR4 PCB Potting Material Silicon (UL949V0) Shielding Six9sided SAFETY & EMC CHARACTERISTICS Safety Approvals IEC6095091, UL6095091, EN609509 1 EMI (See Note 1) EN55022 Class A ESD EN610009492 Air ±8kV Contact ±6kV Perf. Criteria A Radiated Immunity EN610009493 20 V/m Perf. Criteria A Fast Transient (See Note 2) EN610009494 ±2kV Perf. Criteria A Surge (See Note 2) EN610009495 ±2kV Perf. Criteria A Conducted Immunity EN610009496 10 Vrms Perf. Criteria A DERATING CURVES CRW48S12960 Derating Curve CRW48S12960 Derating Cu rve with Heatsink 100 120 -40 -20 0 20 40 60 80 100 120 Output Power (%)100LFM 200LFM 300LFM 400LFM 500LFM Ambient Temperature (°C) Natural Convection 100 120 -40 -20 0 20 40 60 80 100 120 Output Power (%) Ambient Temperature (°C) Natural Convection 100LFM 200LFM 300LFM 400LFM 500LFM

Wall Industries, Inc. Rev A CRW60 SERIES 06/13/2013 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603977892300 • Toll Free: 888959799255 • Fax 603977899797 website: www.wallindustries.com • e9mail: sales@wallindustries.com Page 4 of 5 EFFICIENCY CURVES CRW48S12960 Efficiency vs Input Voltage CRW48S1296 0 Efficiency vs Output Load 100 18 24 30 36 42 48 54 60 66 72 75 Efficiency (%) Input Voltage (VDC) 10 20 30 40 50 60 70 80 90 100 % of Full Load

100 Efficiency (%)

Vin=36V Vin=48V Vin=75V MECHANICAL DRAWING 0.200 1.00 (25.4) 0.800 (20.3) 3 2 1 6 5 4 0.300 (7.62) 0.700 (17.78) 0.100 (2.54) 0.22 (5.6) 0.10 (2.5) 0.40 (10.2)DIA. 0.04 (1.0) 1.800 (45.72) 2.00 (50.8) BOTTOM VIEW SIDE VIEW Unit: inches (mm) NOTES Tolerance: X.XX±0.02 (X.X±0.5) X.XXX±0.01 (X.XX±0.25) 2. Pin Pitch Tolerance: ±0.01 (±0.25) 3. Pin Dimension Tolerance: ±0.004 (±0.1) PIN CONNECTIONS PIN SINGLE DUAL 1 +INPUT +INPUT 2 -INPUT -INPUT

3 CTRL CTRL

6 TRIM -OUTPUT

Output can be externally trimmed by using the method shown below. TRIM UP RU TRIM DOWN RD

Wall Industries, Inc. Rev A CRW60 SERIES 06/13/2013 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603977892300 • Toll Free: 888959799255 • Fax 603977899797 website: www.wallindustries.com • e9mail: sales@wallindustries.com Page 5 of 5 MODEL NUMBER SETUP CRW 48 S 12 9 60 R H Series Name Input Voltage Output Quantity Ouptut Voltage Output Power Remote ON/OFF Heatsink 24: 9936 VDC S: Single Output 33: 3.3 VDC 60: 60 Watts Blank: Positive Logic Blank: No Heatsink 48: 18975 VDC 05: 5 VDC R: Negative Logic H: Heatsink 12: 12 VDC HC: Heatsink with clamp 15: 15 VDC 24: 24 VDC D: Dual Output 12: ±12 VDC 15: ±15 VDC 24: ±24 VDC COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in9house research and development engineers will provide a solution that exceeds your performance requirements on9time and on budget. Our ISO900192008 certification is just one example of our commitment to producing a high quality, well9documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: /telephonesolid(603)77892300 Toll Free: /telephonesolid(888)59799255 Fax: /telephonesolid(603)77899797 E9mail: sales@wallindustries.com Web: www.wallindustries.com Address: 5 Watson Brook Rd. Exeter, NH 03833