CMP250 XPPOWER | Alldatasheet

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CM P250 Series AC -D C Pow er Supplies The universal AC input CMP250 provides up to 500 W peak power and 250 W convection-cooled in a 7.5” x 4” package, over the temperature range -40 °C to +50 °C with derating to +70 °C. Approved for IT and Medical (BF) applications and with a feature set including constant current overload characteristics, a 5 V/1.5 A standby output, 12 V/0.6 A auxiliary, AC OK signal, inhibit, current share the CMP250 is ideal for motors and other electromechanical loads, without the need for fan cooling, in both industrial and medical applications.

  • 250 W Convection-cooled Rating
  • 500 W Peak Power
  • IT & Medical Safety (BF) Approvals
  • U Channel 4 ”x 7.5” Package
  • 80 VAC to 300 VAC Input
  • 5 V/1.5A Standby & 12 V/0.6 A Auxiliary
  • AC OK Signal, Inhibit
  • Current Share
  • 3 Year Warranty 250/500 Watts Peak Dimensions: CMP250: CMP250-C: w w w .xppow er.com 1 Models & Ratings Notes 1. Add suffix '-C ' for covered version, e.g. C M P250PS24-C (20% derating applies) 2. Peak current/pow er available for up to 1 m inute. Average pow er m ust not exceed 225 W , other peak and average load conditions can be accom m odated lim ited by the therm al considerations and average pow er rating. Peak pow er and average pow er derate below 90 VAC . O utput Voltage V1 O utput C urrent V1 Standby Supply Aux. Supply O utput Pow er M odel N um ber (1) C onvection Peak C onvection Peak (2 ) Sum m ary C haracteristic M inim um Typical M axim um U nits N otes & C onditions Input Range 80 115/230 264 VAC Derate output power <90 VAC, see fig.1 300 0.5 seconds max No Load Input Power 1.3 W All models, when optional inhibit activated Input Frequency 47 50/60 63 Hz Power Factor >0.95 EN61000-3-2 class A compliant EN61000-3-2 class C for loads ≥50% Input Current - Full Load 5.2/2.6 A 115/230 VAC. 500 W Inrush Current 30 40 A Cold start 25 °C, 230 VAC Earth Leakage Current 100/200 250 µA T yp. 115/230 VAC 50 Hz, Max 264 VAC 60 Hz Patient Leakage Current 55 80 µA Efficiency 89 % 230 VAC, 250 W Operating T emperature -40 +70 °C See derating curve, fig.8 and Thermal Considerations on page 8 EMC EN55032/11 Class B Conducted & Radiated, EN61000-3-2, EN61000-3-3 Safety Approvals EN62368-1, UL62368-1, CSA C22.2 No. 62368-1, IEC62368-1, IEC60950-1 Ed 2, IEC60601-1 Ed 3 Including Risk Management, ANSI/AAMI ES60601-1:2005 & CSA C22.2, No.60601-1:14

w w w .xppow er.com 2 AC -D C Pow er Supplies Input Output C haracteristic M inim um Typical M axim um U nits N otes & C onditions Output Voltage 24 48 VDC See Models and Ratings table Initial Set Accuracy ±1 % 50% load, 115/230 VAC Output Voltage Adjustment ±10 % Minimum Load 0A Start Up Delay 1.0 2.0 s 115/230 VAC full load from input AC turn on Hold Up Time 20 ms 90 VAC, 250 W Drift ±0.2 % After 20 min warm up Line Regulation 0.5 % Load Regulation 1.0 % 0-100% load T ransient Response <4 % Recovery within 1% in less than 500 µs for a 50-75%-50% load change Ripple & Noise 1 % pk-pk 20 MHz bandwidth Overvoltage Protection 115 140 % Vnom DC. Output 1, recycle input to reset Overload Protection 205 255 % Of average power, approx. constant current Short Circuit Protection Continuous, no damage T emperature Coefficient 0.05 %/˚C Overtemperature Protection Shut down & auto recovery Patient Leakage Current 55 80 µA C haracteristic M inim um Typical M axim um U nits N otes & C onditions Input Voltage - Operating 80 115/230 264 VAC Derate output power < 90 VAC. See fig. 1 Input Voltage - Fault Condition 300 VAC 0.5 seconds max Input Frequency 47 50/60 63 Hz Power Factor >0.95 EN61000-3-2 class A compliant EN61000-3-2 class C for loads ≥50% Input Current - Full Load 5.2/2.6 A 115/230 VAC. 500 W No Load Input Power 1.3 W All models, when optional inhibit activated 7 .8 CMP250PS24 - 115V AC

6.4 CMP250PS24 - 230V AC

6.5 CMP250PS36 - 115V AC

4.2 CMP250PS36 - 230V AC

7 .0 CMP250PS48 - 115V AC

6.0 CMP250PS48 - 230V AC

Inrush Current 30 40 A 230 VAC Earth Leakage Current 100/200 250 µA T yp. 115/230 VAC 50 Hz, Max 264 VAC 60 Hz Input Protection F10 A/250 V internal fuse in both AC lines 225 200 150 175 250 80 85 Input Voltage (VAC) Convection power Average power Peak Power for 1 min ute Average Output Power (W) 275 400 450 500 90 264 300

0.5 Seconds Maximum

w w w .xppow er.com AC -D C Pow er Supplies General C haracteristic M inim um Typical M axim um U nits N otes & C onditions Efficiency 89 % 230 VAC, 250 W Isolation: Input to Output Input to Ground Output to Ground

4000 VAC 2 x MOPP

1500 VAC 1 X MOPP

Power Density 5.3 W/in 3 At Average Power Rating Mean Time Between Failure 200 kHrs MIL-HDBK-217F , Notice 2 +25 °C GB Weight 2.02 (919) lb (g) CMP250PSxx 2.36 (1072) CMP250PSxx-C Efficiency Vs Load Figure 2

24 V Models

36 V Models

48 V Models

70.00 75.00 80.00 85.00 90.00 95.00 100.00 1 0 0 1 5 0 2 0 0 2 5 0 3 0 0 3 5 0 4 0 0 4 5 0 5 0 0 Efficiency (%) Load (W) 115V 230V 70.00 75.00 80.00 85.00 90.00 95.00 100.00 1 0 0 1 5 0 2 0 0 2 5 0 3 0 0 3 5 0 4 0 0 4 5 0 5 0 0 Efficiency (%) Load (W) 115V 230V 70.00 75.00 80.00 85.00 90.00 95.00 100.00 1 0 0 1 5 0 2 0 0 2 5 0 3 0 0 3 5 0 4 0 0 4 5 0 5 0 0 Efficiency (%) Load (W)

P - + - + - + - + V1 Output V1 Output V1 Output - Sense - Sense+ Sense + Sense- Sense + Sense Cur rent Share Current Share Pin 9 CMP250PSXX (1) CMP250PSXX (2) CMP250PSXX (3) Load AC OK Col lector Pin 11 AC OK Emitter

5 V Standby pin 1

Transistor On (<0.8 V): AC OK Transistor Off (>4.5 V): AC N OT OK Signal Connectors 1 K

5 V Standby

(1) CMP250PSXX (2) C (3) L P Inhibit Hi Pin 10 POWER SUPPLY Signals Connector Pin 8 (-sense) (1) CMP250PSXX (2) C (3) L CM P250 Series w w w .xppow er.com 4 AC -D C Pow er Supplies Signals & Controls - Optional C haracteristic N otes & C onditions Remote Sense Compensates for 0.5 V total voltage drop. 5 V Standby Supply (V2) 5 V/1.5 A supply, always present when AC supplied, isolated supply. 12 V Aux. (V3) 12 V/0.6 A supply, present when AC supplied, inhibit turns supply off. Referenced to V1 return. AC OK/Power Fail AC OK is an open collector transistor, referenced to V1 return, providing a minimum of 3 ms warning of loss of output regulation. The transistor is normally on when AC is healthy. See fig. 5. Inhibit The inhibit high pin should be pulled below 0.4 V to switch V1 & V Aux (V3) off. Open circuit or 2-8 V maximum to switch the output on. See fig. 6. Current Share Connecting pin 9 like voltage units (3 maximum) will force the current to share between the outputs. Units share current within 10% of each other at full load. See fig. 7. Figure 5 Power Fail Figure 6 Inhibit (High) Parallel & Current Share Environmental C haracteristic M inim um Typical M axim um U nits N otes & C onditions Operating T emperature -40 +70 °C See derating curve, fig.8. and Thermal Considerations on page 8. Storage T emperature -40 +85 °C Cooling Convection-cooled Humidity 95 %RH Non-condensing Operating Altitude 5000 m Inform ation Technology

4000 M edical

Shock ±3 x 30g shocks in each plane, total 18 shocks. 30g = 11ms (±0.5msec), half sine. Conforms to EN60068-2-27 & EN60068-2-47 Vibration Single axis 10 - 500 Hz at 2g sweep and endurance at resonance in all 3 planes. Conforms to EN60068-2-6 -40 -20 0 +70+50 100 Ambient Temperature (ºC) Some specification parameters may not be met Average Output Load (%) Figure 8 Temperature Derating Curve Figure 7

w w w .xppow er.com 5 AC -D C Pow er Supplies EMC: Emissions Phenom enon Standard Test Level N otes & C onditions Conducted EN55032/11 Class B Radiated EN55032/11 Class A Class B With 2 turns Wurth 742 712 22 core or similar on AC input cable Harmonic Current EN61000-3-2 Class A All models Class C ≥50% load Voltage Fluctuations EN61000-3-3 Safety Approvals EMC: Immunity Safety Agency Safety Standard N otes & C onditions C B Report IEC 60950-1 Ed 2 Inform ation Technology IEC62368-1 Ed 2 Inform ation Technology IEC 60601-1 Ed 3 Including Risk M anagem ent M edical U L UL62368-1, CSA C22.2 No. 62368-1 Inform ation Technology ANSI/AAMI ES60601-1:2005 & CSA C22.2, No.60601-1:14 M edical TU V EN62368-1 Inform ation Technology EN60601-1 M edical C E LVD & RoH S Equipm ent Protection C lass C lass I See safety agency conditions of acceptibility for details M eans of Protection C ategory Primary to Secondary 2 x MOPP (Means of Patient Protection) IEC60601-1 Ed 3 Primary to Earth 1 x MOPP (Means of Patient Protection) Secondary to Earth 1 x MOPP (Means of Patient Protection) Phenom enon Standard Test Level C riteria N otes & C onditions Medical Device EMC IEC60601-1-2 Ed.4.0:2014 as below Low Voltage PSU EMC EN61204-3 High severity level as below Radiated EN61000-4-3 3A ESD EN61000-4-2 4A ±8 kV contact, ±15 kV air EFT EN61000-4-4 3A Surges EN61000-4-5 Installation class 3 A Conducted EN61000-4-6 3A Magnetic Field EN61000-4-8 4A Dips and Interruptions based on 250 W output load EN55024 (100 VAC) Int >95% (0 VAC), 8.3ms A Dip 30% (70 VAC), 416ms B Int >95% (0 VAC), 4160ms B EN55024 (240 VAC) Int >95% (0 VAC), 10.0ms A Dip 30% (168 VAC), 500ms B Int >95% (0 VAC), 5000ms B EN60601-1-2 (100 VAC) Int >95% (0 VAC), 10.0ms A Dip 100% (0 VAC), 20ms A Dip 60% (40 VAC), 100ms A Derate output power to 85 W Dip 30% (70 VAC), 500ms A Int >95% (0 VAC), 5000ms B EN60601-1-2 (240 VAC) Int >95% (0 VAC), 10.0ms A Dip 100% (0 VAC), 20ms A Dip 60% (96 VAC), 100ms A Dip 30% (168 VAC), 500ms A Int >95% (0 VAC), 5000ms B

w w w .xppow er.com AC -D C Pow er Supplies Mechanical Details 1. Dimensions shown in inches (mm). Notes Input C onnector C O N 1 Pin Function

1 Line

2 Neutral

3 Earth

Signals C onnector C O N 5 1 -VE Standby V2 2 -VE Standby V2 3 +VE Standby V2 4 +VE Standby V2 5 +VE Aux. V3 6 -VE Aux. V3 7 +VE Sense, V1 8 - VE Sense, V1

9 Current Share

10 Inhibit

11 Power Fail

12 N/C

B +VE Co n2 -VE Co n3 4.00, ±0.02 (101.6, ±0.5) 0.90 (23.0) L N E 1.57 (39.9) 0.90 (22.9) 1.00 (25.4) 1.00 (25.4) M3 Mounting Holes in 4 positions, Max penetration 0.09 in (2.5 mm) M3 Mounting Holes in 4 positions, Max penetration 0.09 in (2.5 mm) 2.00 (50.8) 25.3 (1.0) 0.87 (22.0) 0.59 (15.1) SIGNAL CONNECTOR CON 5 Pin 2. Pin 1. Pin 11. Pin 12. Out put Terminals M4 Screw in 2 positions Torq ue to 8 lbs-in (90 cNm) max. 5.70 (144.8)

w w w .xppow er.com AC -D C Pow er Supplies Mechanical Details 1. Dimensions shown in inches (mm). Notes CMP250 PSxx-C (Covered) Input C onnector C O N 1 Pin Function Signals C onnector C O N 5 1 -VE Standby V2 2 -VE Standby V2 3 +VE Standby V2 4 +VE Standby V2 5 +VE Aux. V3 6 -VE Aux. V3 7 +VE Sense, V1 8 - VE Sense, V1 +VE Co n2 -VE Co n3 B 4.12, ±0.02 (104. 6, ±0.5) 0.96 (24.4) 0.57 (14.6) 25.3 (1. 0) 0.93 (23. 5) 0.59 (15.1) Output Terminals M4 Screw in 2 positions Torque to 8 lbs-in (90 cNm) max. SIGN AL CONNECTOR CON 5 Pin 2. Pin 1. Pin 11. Pin 12. 1.92 (48.9) 1.00 (25.4) 0.94 (23.9) 1.06 (26. 9) M3 Mounting Holes in 4 positions, Max penetration 0.09 in (2.5 mm) 2.00 (50. 8) 5.70 (144.8) M3 Mounting Holes in 4 positions, Max penetration 0.09 in (2.5 mm)

w w w .xppow er.com 26 Jan 18 AC -D C Pow er Supplies Estimated Service Life vs Component Temperature In order to ensure safe operation of the PSU in the end-use equipment, the temperature of the components listed in the table below must not be exceeded. T emperature should be monitored using K type thermocouples placed on the hottest part of the component (out of direct air flow). See below for component locations. The estimated service life of the CMP250 Series is determined by the cooling arrangements and load conditions experienced in the end application. Due to the uncertain nature of the end application this estimated service life is based on the actual measured temperature of a key capacitors within the product when installed in the end application. The worst case of the two figures below should be taken as the indicative service life in 24/7 operation. The graphs below expresses the estimated lifetime of a given component temperature and assumes continuous operation at this temperature. Tem perature M easurem ents (At Am bient 50 °C ) C om ponent M ax Tem perature °C PFC 1 C oil 120 ° C T1 C oil 120 ° C C 5 105 ° C C 3 105 ° C BR1 130 ° C L12 130 ° C L13 130 ° C Thermal Considerations Service Life PFC1 BR1 L13 L12 C3C5 Temperature (°C) C Lifetime (Hrs) 20000 40000 60000 80000 100000 120000 140000 160000 180000 105 95 85 75 65 55 C3 Temperature (°C) L Lifetime (Hrs) 50000 100000 150000 200000 250000 105 95 85 75 65 55