CERTUS

CERTUS CARLOGAVAZZI | Alldatasheet

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Technical content

Configurable Safety Module Type Selection General Data Ordering Key Model Type C MM CMM Programmable master unit C 8I2O I/O expansion unit C 8I - C 16I Input expansion unit C 12I - C 8TO I/O expansion unit C 2OSSD - C 4OSSD Output expansion unit C 2R - C 4R Guided contact relay output expansion unit. CBT Bus transfer expansion units Max. number of inputs 128 Max. number of outputs 16 Max. number of expansion units 14 Max. number of expansion units of the same type 4 Rated voltage 24VDC ± 20% Supply from class II (LVLE) Diagnostic and data communication family Expansion units for C PDP , C DNET, C CAN, Diagnostics and Data C EIP , C ECAT, C PFNET, Communication C OMMS Speed monitoring family Expansion units to monitor C PSS, C ES1T, C ES2T, speed (PLe): zero, max and C ES1H, C ES2H, C ES1S, range, plus motion direction, C ES2S rotation/translation Over voltage category II Digital Inputs PNP active high, according to EN 61131-2 Digital otputs PNP active high 400mA@24VDC Response time Master 10,6 to 12,6ms + TInput_filter 1 Specifications are subject to change without notice. Pictures are just an example. For special features and/or customization, please ask to our sales network. 18/03/2015

• Reduces the number of components (less footprint and wiring)
• Faster electrical cabinet construction
• Flexible, intuitive and quick logical configuration software
• Easy to set up tamper-proof safety systems
• Simplifies machine maintenance through the Configuration Memory Card, which can be used to transfer the configuration program to a new CERTUS in just a few simple steps
• Ideal for machine designers
• Certified to the highest safety levels: SIL +, SILCL 3, PLe, Cat.4
• Up to 128 inputs and 16 OSSD pairs
• Up to 14 expansion units in addition to the CMM Master, excluding relay modules
• Compact design: single module dimensions (W x H x D) 108 x 22.5 x 114.5 Product Description CERTUS is the new Carlo Gavazzi modular configurable safety system. This new safety device is capable of monitoring several safety photocells, emergency stops, safety mats, magnetic or mechanical switches, twohand controls etc. Thanks to the new CERTUS modular structure, it is possible to adapt its I/O configuration and functionality to the demands of many different applications; making CERTUS a highly versatile and flexible safety system.

2 Specifications are subject to change without notice. Pictures are just an example. For special features and/or customization, please ask to our sales network. 18/03/2015 CERTUS Configurable Safety Module General Data Max. length of connections 100m Operating temperature -10° to 55°C Max. sorrounding air temperature 55°C Storage temperature +20° to 85°C Relative humidity 10% to 95% Description Electronic housing max 24 pole, with locking latch mounting. Enclosure material Polyamide Enclosure protection class IP20 Terminal blocks protection class IP2X Fastening Quick coupling to DIN rail according to EN60715 Dimensions (H x W x D) 108 x 22.5 x 114.5 CMM + 1 Expansion unit 11,8 to 26,5 + TInput_filter CMM + 2 Expansion units 12,8 to 28,7 + TInput_filter CMM + 3 Expansion units 13,9 to 30,8 + TInput_filter CMM + 4 Expansion units 15 to 33 + TInput_filter CMM + 5 Expansion units 16 to 35 + TInput_filter CMM + 6 Expansion units 17 to 37,3 + TInput_filter CMM + 7 Expansion units 18,2 to 39,5 + TInput_filter CMM + 8 Expansion units 19,3 to 41,7 + TInput_filter CMM + 9 Expansion units 20,4 to 43,8 + TInput_filter CMM + 10 Expansion units 21,5 to 46 + TInput_filter CMM + 11 Expansion units 22,5 to 48,1 + TInput_filter CMM + 12 Expansion units 23,6 to 50,3 + TInput_filter CMM + 13 Expansion units 24,7 to 52,5 + TInput_filter CMM + 14 Expansion units 25,8 to 56,4 + TInput_filter Connection cable C.G. proprietary 5-pole bus Connection cable cross section 0,5 to 2,5 mm2 / AWG 12 to 30 (solid/stranded) Main Unit and Expansion Units Features - 4 safety relays - 4 NO + 2 NC connectable to 2 independent OSSD pairs. - 2/4 safety relays with 6A 250VAC guided contacts. - 1/2 NC contacts for External Device Monitoring (EDM).

• C DDC Data and Diagnostic Communication expansion units for connection to the most common industrial Fieldbus system:
• C PDP - Profibus DP
• C DNET - DeviceNet
• C CAN - CANopen
• C EIP - Ethernet IP
• C ECAT - EtherCAT
• C PFNET - PROFINET
• C OMMS - Universal Serial Bus
• CBT Bus transfer expansion unit, up to 50m length per connection. Maximum of 6 connections per system Speed Monitoring expansion units to monitor (PLe):
• Zero speed
• Max speed
• Speed range
• C EIP - Ethernet IP
• Motion direction; rotation / translation.
• CMM stand alone main unit: - 8 safety inputs, 2 OSSD pairs - 400mA output current - with separate EDM and Start/Restart, 4 test outputs and 2 programmable status outputs - Configurable via PC through USB interface - CMC (CERTUS Configuration Memory Card) slot for program storage (optional feature)
• C 8I 2O expansion unit: - 8 safety inputs, 2 OSSD pairs - 400mA output current - with separate EDM and Start/Restart, 4 test outputs and 2 programmable status outputs (same as CMM but no CPU).
• C 8I and C 16I expansion units: - 8 and 16 safety inputs, 4 test outputs.
• C 12I 8TO expansion unit: - 2 safety inpus, 8 test otputs - can control up to 4-wire safety mats.
• C 2OSSD and C 4OSSD expansion units: - 2 and 4 OSSD pairs - 400mA output current - with separate EDM and Start/Restart, 2/4 programmable status outputs.
• C 2R and C 4R relay expansion units: - 2 safety relays - 2 NO + 1 NC connectable to 1 OSSD pair. Characteristic of the Output Circuit Maximum switchable voltage (AC) 400VAC Maximum switchable current 6A Response time 12ms Mechanical life of contacts > 20 x 106 Excitation voltage 17...31 VDC Minimum switchable voltage 10VDC Minimum switchable curent 20 mA Maximum switchable voltage (DC) 250VDC

Specifications are subject to change without notice. Pictures are just an example. For special features and/or customization, please ask to our sales network. 18/03/2015 3 CERTUS Configurable Safety Module CERTUS C 8I 2O CERTUS C 8I - C 16I

• I/O expansion unit
• 8 digital inputs
• 2 OSSD pairs with 400mA output current
• 4 test outputs for sensor monitoring
• 2 programmable digital signal outputs
• 2 inputs for Start/Restart interlock and external device monitoring (EDM)
• 24 terminal points in 22.5 mm
• Connectable to CMM via SCC proprietary bus
• Input expansion unit: - C 8I: 8 digital inputs - C 16I: 16 digital inputs
• 4 test outputs for sensor monitoring
• 16 (C 8I) / 24 (C 16I) terminal points in 22.5 mm
• Connectable to CMM via SCC proprietary bus General Data General Data Safety Level SIL 3 - SILCL 3 according to IEC 61508 - IEC 62061 PLe - Cat. 4 according to ISO 13849-1. Safety inputs 8 Safety outputs 2 pairs PNP - 400mA Programmable signal outputs 2 PNP - 400mA Test Outputs 4 Start/Restart inputs and external device monitoring (EDM) 24VDC ± 20% Supply from class II (LVLE) Safety Level SIL 3 - SILCL 3 according to IEC 61508 - IEC 62061 PLe - Cat. 4 according to ISO 13849-1. Safety inputs 8 - 16 Test Outputs 4 LED signal Input/output status and fault diagnostics. Power supply 24VDC ± 20% Supply from class II (LVLE) LED signal Input/output status and fault diagnostics. Power supply 24VDC ± 20% Supply from class II (LVLE) Electrical connection Removable terminal blocks, screw contact. Operating temperature -10° to 55°C Storage temperature -20° to 85°C Protection rating IP 20 for housing IP 2X for terminal blocks Fastening DIN Rail fastening according to EN 60715 standard Dimensions (H x W x D) 108 x 22.5 x 114.5 mm Electrical connection Removable terminal blocks, screw contact. Operating temperature -10° to 55°C Storage temperature -20° to 85°C Protection rating IP 20 for housing IP 2X for terminal blocks Fastening DIN Rail fastening according to EN 60715 standard Dimensions (H x W x D) 108 x 22.5 x 114.5 mm

4 Specifications are subject to change without notice. Pictures are just an example. For special features and/or customization, please ask to our sales network. 18/03/2015 CERTUS Configurable Safety Module CERTUS C 12I 8TO CERTUS C 2OSSD and C 4OSSD

• Input expansion unit: 12 digital inputs
• 8 test outputs for sensor monitoring: can control up to four 4-wire safety mats
• 24 terminal points in 22.5 mm
• Connectable to CMM via SCC proprietary bus
• Output expansion units: - C 2OSSD - 2 OSSD pairs - C 4OSSD - 4 OSSD pairs
• Output current - 400mA
• 2/4 programmable digital signal outputs
• 2/4 inputs for Start/Restart interlock and external device monitoring (EDM)
• 16/24 terminal points in 22.5 mm
• Connectable to CMM via SCC proprietary bus General Data General Data Safety Level SIL 3 - SILCL 3 according to IEC 61508 - IEC 62061 PLe - Cat. 4 according to ISO 13849-1. Safety inputs 12 Test Outputs 8 LED signal Input/output status and fault diagnostics. Power supply 24VDC ± 20% Supply from class II (LVLE) Safety Level SIL 3 - SILCL 3 according to IEC 61508 - IEC 62061 PLe - Cat. 4 according to ISO 13849-1. Safety outputs 2/4 pairs PNP - 400mA Programmable signal outputs 2/4 PNP - 400mA Start/Restart inputs and external device monitoring (EDM) 2/4 LED signal Input/output status and fault diagnostics. Electrical connection Removable terminal blocks, screw contact. Operating temperature -10° to 55°C Storage temperature -20° to 85°C Protection rating IP 20 for housing IP 2X for terminal blocks Fastening DIN Rail fastening according to EN 60715 standard Dimensions (H x W x D) 108 x 22.5 x 114.5 mm Power supply 24VDC ± 20% Supply from class II (LVLE) Electrical connection Removable terminal blocks, screw contact. Operating temperature -10° to 55°C Storage temperature -20° to 85°C Protection rating IP 20 for housing IP 2X for terminal blocks Fastening DIN Rail fastening according to EN 60715 standard Dimensions (H x W x D) 108 x 22.5 x 114.5 mm

Configurable Safety Module Specifications are subject to change without notice. Pictures are just an example. For special features and/or customization, please ask to our sales network. 18/03/2015 5 CERTUS C 2R and C 4R CERTUS C DDC

• Safety relay modules - C 2R: 2 relays - 2 NO + 1 NC connectable to 1 OSSD pair - C 4R: 4 relays - 4 NO + 2 NC connectable to 2 independent OSSD pairs
• 2/4 safety relays with 6A 250VAC guided contacts
• 1/2 NC contacts for External Device Monitoring (EDM)
• 16/24 terminal points in 22.5mm
• Expansion unit for the connection to the most common industrial Fieldbus system for diafnostic and data communication.
• C PDP - Profibus DP
• C DNET - DeviceNet
• C CAN - CANopen
• C EIP - Ethernet IP
• C ECAT - EtherCAT
• C PFNET - PROFINET
• C OMMS - Universal Serial Bus General Data General Data Safety Level SIL 3 - SILCL 3 according to IEC 61508 - IEC 62061 PLe - Cat. 4 according to ISO 13849-1. Safety relay outputs 2 NO + 1 NC 6A 250VAC

4 NO + 2 NC 6A 250VAC

24VDC ± 20% Supply from class II (LVLE) LED signal Diagnostic Power supply 24VDC ± 20% Supply from class II (LVLE) Electrical connection Removable terminal blocks, screw contact. Operating temperature -10° to 55°C Electrical connection Removable terminal blocks, screw contact. Operating temperature -10° to 55°C Storage temperature -20° to 85°C Protection rating IP 20 for housing IP 2X for terminal blocks Fastening DIN Rail fastening according to EN 60715 standard Dimensions (H x W x D) 108 x 22.5 x 114.5 mm Storage temperature -20° to 85°C Protection rating IP 20 for housing IP 2X for terminal blocks Fastening DIN Rail fastening according to EN 60715 standard Dimensions (H x W x D) 108 x 22.5 x 114.5 mm

6 Specifications are subject to change without notice. Pictures are just an example. For special features and/or customization, please ask to our sales network. 18/03/2015 CERTUS Configurable Safety Module CERTUS Bus Transfer (CBT) Electrical Connection Signals CERTUS CBT is an expansion module which allows the connection of the CMM with other expansion unit modules placed at great distances. Up to 50m per connection. Maximum 6 connections/system. Through the use of a shielded cable (compatible with RS485 standard) two CBT modules placed at the desired distance can be linked together. Each CBT2 has two independent connection channel; the connection of two CBT2 can be performed by wiring a channel of your choice. CBT1 has only one channel and must be connected as the first or last module. The CERTUS system units are provided with terminal blocks for the electrical connections. Each unit can have 16 or 24 terminals. Each unit also has a rear panel plug-in connector (for communication with the master and with the other expansion units). The C 2R and C 4R are connected via terminal blocks only. CBT1 CBT1 CMM RS 485 shielded compatible cable CBT2 TERMINAL SIGNAL TYPECBT1 CBT2 1 24VDC 24VDC Power supply 24VDC 2 n.c. n.c. -

3 BRAIDING CH2 -

4 0VDC n.c. Power supply 24VDC 5 n.c. n.c. - 6 n.c. n.c. - 7 BRAIDING CH1 n.c. - 8 n.c. - 9 n.c. CH 2 - A Be sure to connect to the corresponding terminals of the remote CBT: A < - > A B < - > B C < - > C D < - > D BRAIDING < - > BRAIDING You can also connect CH1 with CH2 (CBT2) 10 n.c. CH 2 - B 11 n.c. CH 2 - C 12 n.c. CH 2 - D

13 CH 1 - A CH 1 - A

14 CH 1 - B CH 1 - B

15 CH 1 - C CH 1 - C

16 CH 1 - D CH 1 - D

(GREEN) RUN (GREEN) IN FAIL (RED) EXT FAIL (RED) INITIAL TEST ON ON ON ON NORMAL OPERATION ON OFF > BLINKING > ON OFF Operation OK OFF Operation OK INTERNAL FAULT DETECTED (Not recoverable. Restart the system) ON OFF BLINKING Follows CMM error codification (see CERTUS MANUAL) OFF FAULT DETECTED ON TERMINAL CONNECTION (Recoverable) ON OFF OFF ON

Configurable Safety Module Specifications are subject to change without notice. Pictures are just an example. For special features and/or customization, please ask to our sales network. 18/03/2015 7 Technical Data Interface module CERTUS CBT1 CERTUS CBT2 Connection channels CERTUS CBT1 1 CERTUS MC2 2 Connection SCC 5-poles rear connector Terminal block 16 poles. Modules connections Max. number of connectable CBT=6. The possible bus module present in the system can be only allocated close to the first remote CBT or to CMM directly. Max length of connection <100m (each section) Operating temperature -10° to 55°C Storage temperature -20° to 85°C Relative humidity 10% to 95% Dimensions (H x W x D) 108 x 22.5 x 114.5 mm CERTUS Safety Speed Monitoring (C PSS, C ES1 and C ES2) Speed Monitoring expansion units to monitor (PLe):

• Zero speed
• Max speed
• Speed range
• Motion direction; rotation / translation
• Allow the configuration of up to 4 speed thresholds for each logic output (axis). Each unit integrates 2 configurable logic outputs being capable to control up to 2 independent axes. RJ45 for encoder connections (1 of CES1, CES2 of 2) and terminal blocks for connection of proximity (up to 2 proximity switches per module).
• Inputs frequency: Encoder up to 500 KHz (300 KHz for HTL); Proximity up to 5 KHz. Electrical Connection PIN SIGNAL IN / OUT FUNCTION 1 24V OUT 24VDC Power supply

2 NODE_SEL0 OUT Node selection3 NODE_SEL0 OUT

4 GND OUT 0VDC Power supply

5 PROXI1_24V OUT

6 PROXI_1REF OUT

7 PROXI1 IN1 (3 wires) IN

8 PROXI1 IN2 (4 wires) IN

9 PROXI2_24V OUT

10 PROXI2_REF OUT

11 PROXI2 IN1 (3 wires) IN

12 PROXI2 IN2 (4 wires) IN

13 N.C Not connected14 N.C 15 N.C 16 N.C

8 Specifications are subject to change without notice. Pictures are just an example. For special features and/or customization, please ask to our sales network. 18/03/2015 CERTUS Configurable Safety Module Encoder Connection with RJ45 Connector (C ES1, C ES2) PIN COLOR MVT MVH MVS INPUT BROWN 5VDC N.C. N.C.

2 WHITE EXT_0V EXT_0V EXT_0V

4 GREEN A A A

5 YELLOW A A A

7 GREY B B B

8 PINK B B B

ON RUN IN FAIL EXT FAIL SEL ENC PROX SH GREEN GREEN RED RED ORANGE YELLOW YELLOW YELLOW ON Module turned on OFF the module waits for the first CMM OFF Operation OK OFF Operation OK Brings back the table of signals NODE/ SEL0/1 ON Encoder connected and operative ON P r o x i m i t y c o n n e c t e d and operative OFF axis normal speed range BLINKING configuration does not require INPUT or OUTPUT from module BLINKING Encoder not c o n n e c t e d but requested from the configuration BLINK 0,5s Proximity not conneted but r e q u e s t e d from the confi- guration BLINKING axis in over- speed ON configuration r e q u i r e s INPUT or O U T P U T from module BLINK 2 s. P r o x i m i t y malfunction ON axis in stand still

Configurable Safety Module Specifications are subject to change without notice. Pictures are just an example. For special features and/or customization, please ask to our sales network. 18/03/2015 9 Technical Data Concerning Safety C PSS C ES1 C ES2 Device lifetime 20 years Safety level SIL 3 - PLe - Category 4 PFHd 5,98E-09 7,08E-09 (TTL) 8,18E-09 (TTL) 7,93E-09 (SIN/COS) 9,89E-09 (SIN/COS) 6,70E-09 (HTL) 7,42E-09 (HTL) MTTFd 500,33 337,72 (TTL) 254,88 (TTL) 269,49 (SIN/COS) 184,41 (SIN/COS) 380,05 (HTL) 306,40 (HTL) DCavg 99,0% C PSS C ES1 C ES2 Rated voltage - Power dissaption max 3W Encoder interface TTL (MV1T - MV2T models) HTL (MV1H - MV2H models Encoder input signals electrically insulated in accordance with Rated insulation voltage 250V Overvoltage category II Rated impulsewithstand voltage 4.00kv Max number of axes 2 Max number of encoders 0 1 2 max encoder frequency - 500KHz (HTL: 300KHz) Encoder connections - RJ45 connector Max number of proximity 2 Max proximity frequency 5KHz Proximity connections Terminal blocks Proximity type PNP/NPN -3/4 wires CMM connections Via MSC Bus Operating temperature -10 ÷ 55°C Storage temperaature -20 ÷ 85°C Relative humidity max 95% Dimensions (H x L x P) 108 x 22,5 x 114,5

10 Specifications are subject to change without notice. Pictures are just an example. For special features and/or customization, please ask to our sales network. 18/03/2015 CERTUS Configurable Safety Module Configuration Memory Card (CMC) CMC is a memory card supplied as an accessory to save the CERTUS configuration data for transfer to a new CMM without using a computer.

• Each time CMC is used, carefully check that the chosen configuration is the one that was planned for that particular system.
• If the file inside the CMC does not mach the one contained in the CMM, the CMC will overwrite the CMM erasing definitely the old data. WARNING: ALL DATA PREVIOUSLY CONTAINED IN THE CMM (PASSWORD INCLUDED) WILL BE OVERWRITTEN.
• Perform again a fully functional test of the system composed of CERTUS plus all devices connected to it. C USB is an interconnection cable necessary to connect CERTUS CMM to the PC with the CCS (CERTUS configuration software) installed.
• Connect the C USB cable only with CCS software installed: the driver necessary to the identification of CMM is contained in the software.
• The cable has two connectors: 1) type “A” USB connecto for the connection to the computer 2) type “B” mini-USB connector for the connection to the CMM module.
• The lenght of the C USB is 1.8m=> DO NOT USE OTHER CABLES OR LONGER THAN 3m. The configuration software automatically recognises a connected CMM module and reports it on the status bar. Technical Data CERTUS USB Connection Cable (C USB) Interface module CERTUS CMM Connections 8 poles connector Operating temperature -10° to 55°C Storage temperature -20° to 85°C Relative humidity 10% to 95% Dimensions (H x W x D) 21.5 x 2 x 18mm Technical Data Nominal current (max) 100mA Nominal voltage 5VDC Connections 1 connector type “A” 1 connector type “B” Lenght 1.8m Type “A” USB connector Type “B” mini USB connector

Configurable Safety Module Specifications are subject to change without notice. Pictures are just an example. For special features and/or customization, please ask to our sales network. 18/03/2015 11 CERTUS Configuration Software (CCS) CERTUS Safety Communication Connector (SCC) The CERTUS Configuration Software (CCS) is a userfriendly configuration tool to program the CMM in just a few simple steps. By clicking on the functional icons it is easy to “Drag&Drop” configurable safety functions. The accurate functional test incorporated in the CCS, immediately detects potential configuration errors. This also guarantees that configuration errors do not lead to an unsafe situation and valuable time is not lost during machine commissioning. In addition, the multi-level password management of CCS gives furter security against non-authorized access to the configuration software. Through the MONITOR I/O feature is possibe to perform a real time monitoring of the I/Os status and diagnostc of a working CERTUS system. The SCC is a 5 poles connector that permits the interconnection between the CERTUS modules. 1. Connect the same number of “SCC” 5-pole rear panel connectors as the number of units to be installed (except for the relays modules that do not need this connector). 2. Fix the train of connectors to the DIN rail: (hooking them at the top first). THE FEMALE CONNECTOR MUST BE ON THE LEFT (FRONT VIEW). 3. Fasten the units to the rail, arranging the contacts on the base of the unit on the respective connector. 4. Press the unit gently until it snaps into place. Technical Data Connections 5 poles Operating temperature -10° to 55°C Storage temperature -20° to 85°C Relative humidity 10% to 95% Dimensions (H x W x D) 36.5 x 29.2 x 20.5 Weight 5.2g

12 Specifications are subject to change without notice. Pictures are just an example. For special features and/or customization, please ask to our sales network. 18/03/2015 CERTUS Configurable Safety Module Dimensions